Frymaster ELECTRIC SERIES OCF30 Installation & Operation Manual
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Frymaster ELECTRIC SERIES OCF30 Installation & Operation Manual

Oil conserving fryer electric series fryers
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Download this manual See also: Service & Parts Manual, Operation & Installation Manual
Frymaster, a member of the Commercial Food Equipment Service Association, recommends
using CFESA Certified Technicians.
24-Hour Service Hotline 1-800-551-8633
FEB 2012
*8196685A*
www.frymaster.com
E-mail:
service@frymaster.com

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Summary of Contents for Frymaster ELECTRIC SERIES OCF30

  • Page 1 Frymaster, a member of the Commercial Food Equipment Service Association, recommends using CFESA Certified Technicians. 24-Hour Service Hotline 1-800-551-8633 FEB 2012 *8196685A* www.frymaster.com E-mail: service@frymaster.com...
  • Page 2 IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR THIS MANITOWOC FOOD SERVICE EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RECYCLED PART PURCHASED DIRECTLY FROM FRYMASTER DEAN, OR ANY OF ITS FACTORY AUTHORIZED SERVICERS, AND/OR THE PART BEING USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY WILL BE VOID.
  • Page 3 Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit.

  • Page 4: Table Of Contents

    Cleaning the Fryer ... 5-1 Daily Checks and Service ... 5-1 5.2.1 Inspect Fryer for Damage ... 5-1 5.2.2 Clean Fryer Cabinet Inside and Out ... 5-1 5.2.3 Clean the Built-in Filtration System ... 5-1 Weekly Checks and Service ... 5-2 5.3.1 Clean Frypot and Heating Elements ...
  • Page 5 Monthly Checks and Service ... 5-3 5.4.1 Check Controller Setpoint Accuracy ... 5-3 Annual/Periodic System Inspection ... 5-3 5.5.1 Fryer ... 5-3 5.5.2 Built-In Filtration System ... 5-4 CHAPTER 6: Operator Troubleshooting Introduction ... 6-1 Troubleshooting ... 6-2 6.2.1 Controller and Heating Problems ... 6-2 6.2.2 Error Message and Display Problems ...

  • Page 6: Chapter 1: Introduction

    Throughout this manual, you will find notations enclosed in double-bordered boxes similar to the one below. Hot cooking oil causes severe burns. Never attempt to move a fryer containing hot oil or to transfer hot oil from one container to another.

  • Page 7: Computer Information

    Installation, Operating, and Service Personnel Operating information for Frymaster equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.6. All installation and service on Frymaster equipment must be performed by qualified, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.6.

  • Page 8: Shipping Damage Claim Procedure

    QUALIFIED SERVICE PERSONNEL Qualified service personnel are those who are familiar with Frymaster equipment and who have been authorized by Frymaster, L.L.C. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Frymaster equipment.

  • Page 9: Chapter 2: Installation Instructions

    Section 1.6 of this manual) to install or otherwise service this equipment will void the Frymaster warranty and may result in damage to the equipment or injury to personnel. Where conflicts exist between instructions and information in this manual and local or national codes or regulations, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.

  • Page 10: Clearance And Ventilation

    CE codes. All units (cord connected or permanently connected) should be connected to a grounded power supply system. A wiring diagram is located on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper voltages. DANGER...

  • Page 11: Australian Requirements

    2.1.3 Australian Requirements To be installed in accordance with AS 5601, local authority, gas, electricity, and any other relevant statutory regulations. Power Requirements MODEL FPEL14 FPEL14 FPEL14 FPEL14 FPEL14 FPEL14 FPEL17 FPEL17 FPEL17 FPEL17 FPEL17 FPEL17 If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).

  • Page 12: Positioning The Fryer

    Positioning the Fryer No structural material on the fryer should be altered or removed to accommodate placement of the fryer under a hood. Questions? Call the Frymaster Dean Service Hotline at 1-800-551-8633. 1. Once the fryer has been positioned at the frying station, use a carpenter’s level placed across the top of the frypot to verify that the unit is level, both side-to-side and front-to-back.

  • Page 13: Chapter 3: Operating Instructions

    Fuse Filter Pan FootPrint Pro Built- In Filtration Unit TYPICAL CONFIGURATION (FPEL214 SHOWN) NOTE: The appearance of your fryer may differ slightly from that shown depending upon the configuration and date of manufacture. ™ SERIES ELECTRIC FRYER ™ SERIES ELECTRIC FRYER...

  • Page 14: Operation

    3. Ensure that the power is switched on. Some models are equipped with a master switch located behind the fryer door cabinet on the front panel of the component box, next to the fuse. OFF is displayed on the controller.

  • Page 15: Oil Attendant™ Automatic Topoff

    Place the oil container inside the cabinet and slide it into place (as shown on the following page). Avoid catching the suction hardware on the cabinet interior as the container is placed in the fryer. The system is now ready for operation. As the fryer heats to preprogrammed temperatures, the system will energize and then slowly add oil to the frypots as needed, until the oil reaches an optimal level.

  • Page 16: Routine Oil Changes

    4. Put the tube in the new full container (see Figure 7). Figure 7 5. Slide the JIB onto the shelf inside the fryer cabinet (as seen in Figure 4). Press and hold the orange JIB reset switch three (3) seconds to reset the top off system (see Figure 8).

  • Page 17: Chapter 4: Filtration Instructions

    OCF30 CHAPTER 4: FILTRATION INSTRUCTIONS The on-site supervisor is responsible for ensuring that operators are made aware of the inherent hazards of operating a hot oil filtering system, particularly the aspects of oil filtration, draining and cleaning procedures. Preparing the Built-In Filtration System for Use The FootPrint Pro filtration system allows the oil in one frypot to be safely and efficiently filtered while the other frypots in a battery remain in operation.

  • Page 18: Preparation For Use With Magnasol Filter Assembly

    (See Figure 4) 6. Replace the crumb tray in the filter pan, then push the filter pan back into the fryer, positioning it under the drain. 4.1.2 Preparation for Use with the Magnasol Filter Assembly 1.

  • Page 19: Filtration

    2. Make sure the oil is at operating temperature. 3. When prompted, drain the frypot into the filter pan by rotating the drain valve handle 90º (see Figure 7). If necessary, use the Fryer's Friend clean-out rod to clear the drain from inside the frypot.
  • Page 20 6. After the oil is filtered, close the drain valve when prompted and allow the fryer to refill. Let the filter pump run 10 to 12 seconds after the oil begins to bubble. Turn the filter off.

  • Page 21: Disassembly And Reassembly Of The Magnasol Filter

    Do not bang fry baskets or other utensils on the fryer’s joiner strip. The strip is present to seal the joint between the fry vessels. Banging fry baskets on the strip to dislodge shortening will distort the strip, adversely affecting its fit.

  • Page 22: Draining And Disposing Of Waster Oil

    (For safe, convenient draining and disposal of used oil, Frymaster recommends the use of the Frymaster Shortening Disposal Unit (SDU) for JIB systems. The SDU is available through your local distributor.) NOTE: If using an SDU built before January 2004 the filter pan cover must be removed to allow the unit to be positioned beneath the drain.
  • Page 23 DO NOT hammer on the drain valve with the cleanout rod or other objects. Damage to the ball inside will result in leaks and will void the Frymaster warranty. 4. After draining the oil, clean all food particles and residual oil from the frypot. BE CAREFUL, this material may still cause severe burns if it comes in contact with bare skin.

  • Page 24: Chapter 5: Preventative Maintenance

    Clean inside the fryer cabinet with a dry, clean cloth. Wipe all accessible metal surfaces and components to remove accumulated oil and dust. Clean outside the fryer cabinet with a clean, damp cloth soaked with detergent. Wipe with a clean, damp cloth 5.2.3...

  • Page 25: Weekly Checks And Service

    5.3.2 Boiling Out the Frypot After the fryer has been in use for a period of time, a hard film of caramelized oil will form on the inside of the frypot. This film should be periodically removed by following the boil out procedure that follows.

  • Page 26: Clean Detachable Parts And Accessories

    Annual/Periodic System Inspection This appliance should be inspected and adjusted periodically by qualified service personnel as part of a regular kitchen maintenance program. Frymaster recommends that this appliance be inspected at least annually by a Factory Authorized Servicer as follows: 5.5.1 Fryer •...

  • Page 27: Built-In Filtration System

    • Verify the heating-element amp-draw is within the allowed range as indicated on the appliance’s rating plate. • Verify that the temperature and high-limit probes are properly connected, tightened and functioning properly, and that mounting hardware and probe guards are present and properly installed.

  • Page 28: Chapter 6: Operator Troubleshooting

    Although the chapter covers the most common problems reported, you may encounter problems that are not covered. In such instances, the Frymaster Technical Services staff will make every effort to help you identify and resolve the problem.

  • Page 29: Troubleshooting

    If the desired scale is not displayed, repeat. Fryers using the CM3.5 should refer to the separate Fryer Controllers User’s Manual. Turn the fryer off and on again. If issue persists call your FAS for assistance. (NO). This will...

  • Page 30: Basket Lift Problems

    3000 controllers below the frypot or if the fryer is not heating properly. If the issue persists call your FAS for assistance. Shut the fryer down immediately and call your FAS for assistance.

  • Page 31: Filtration Problems

    C. Solenoid, pump, pin issue, RTD or ATO issue. Corrective Action Change the filter prompt setting. Ensure fryer is at setpoint before starting; ensure the controller is ON. Wait until the previous function ends to start another filtration cycle. A. Verify that the power cord is fully plugged in and the circuit breaker is not tripped.

  • Page 32: Error Log Codes

    LIMIT FAILURE alternating with DISCONNECT POWER with an alert tone during testing. The test is cancelled at any time by turning the fryer off. When the fryer is turned back on, it returns to the operating mode and displays the product.

  • Page 33: Disconnect Power

    The vat begins to heat. The computer displays the actual vat temperature during the test. The fryer continues heating until the high limit trips. Generally this happens once the temperature reaches 423°F to 447°F (217°C to 231°C) for non-CE high limits and 405°F to 426°F (207°C to 219°C) for CE high limits.

  • Page 34: Chapter 7: Wiring Diagrams

    ™ OCF30 SERIES ELECTRIC FRYERS CHAPTER 7: WIRING DIAGRAMS OCF30™ Series Simplified Wiring with 3000 Controller...

  • Page 35: Component Wiring Domestic With 3000 Controller

    Component Wiring with 3000 controller (Domestic)

  • Page 36: Component Wiring Domestic With Cm3.5 Controller

    Component Wiring with CM3.5 controller (Domestic)
  • Page 37 Component Wiring with CM3.5 Controller (CE)
  • Page 38 Component Wiring with CM3.5 Controller (CSA)

  • Page 39: Contactor Box-Delta Configuration

    Contactor Box – Delta Configuration...

  • Page 40: Contactor Box-Wye Configuration

    7.7 Contactor Box – WYE Configuration...

  • Page 41: Appendix A: Jib Preparation With Solid Shortening Option

    OCF30 APPENDIX A: JIB Preparation with Solid Shortening Option 1. Open right door of fryer and remove brace in JIB cabinet. 2. Position melter in front of cabinet. Loosen bracket on left side of melter, if necessary, to ease placement in the cabinet.

  • Page 42: Appendix B: Solid Shortening Melter Use

    The low oil reservoir display will come on if the fryer calls for oil before the shortening in the melter is liquid. • Once the shortening is fully melted,...

  • Page 43: Appendix C: Bulk Oil Instructions

    (see Figure 1). The 4-pin wire harness allows connection to various bulk oil systems (see Figure 2).
  • Page 44 Pull to dispose of oil in filter pan. Fryer must be in Bulk Mode. NOTE: The appearance of your fryer may differ slightly from that shown depending upon the configuration, fryer type and date of manufacture. C.1.2 Filling the JIB “TOPOFF OIL EMPTY”...
  • Page 45 4. Unlock dispose valve handle. 5. Pull the oil disposal valve and the pump will engage and empty the filter pan to the waste oil tank. The Waste Full light on the rocker panel will illuminate if the tank is full. 6.
  • Page 46 Frymaster, L.L.C., 8700 Line Avenue, Shreveport, Louisiana 71106 TEL 1-318-865-1711 FAX (Parts) 1-318-688-2200 (Tech Support Fax) 1-318-219-7135 819-6685A SERVICE HOTLINE FEB 2012 PRINTED IN THE UNITED STATES 1-800-551-8633...

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