User Manuals: Fresenius Medical Care 4008 S Device

Manuals and User Guides for Fresenius Medical Care 4008 S Device. We have 2 Fresenius Medical Care 4008 S Device manuals available for free PDF download: Technical Manual, Service Manual

Fresenius Medical Care 4008 S Service Manual (408 pages)

Hemodialysis device

Brand: Fresenius Medical Care | Category: Medical Equipment | Size: 17 MB

Table of Contents
3
Significance of the Note
14
Precautions for Working on the Device
14
Technical Documentation
15
Warnings
15
Warnings Relating to Hygiene
15
Warnings Relating to Electricity
15
Addresses
16
3 Installation

17
4 Specifications

47
- Dimensions and Weight
  47
- Type Label (Identification of the Device)
  48
- Operating Environment
  49
- Electrical Safety
  49
- Electrical Supply
  50
- Fuses
  50
- Supply Mains
  51
- Guidance and Manufacturer's Declaration for EMC (IEC 60601-1-2)
  54
- Electromagnetic Emissions
  54
- Electromagnetic Immunity
  54
- Recommended Separation Distances between Portable and Mobile RF
  56
  - Telecommunication Devices and the Device
    56
- Operating Conditions
  57
- Consumption Data / Energy Data
  58
- Storage Conditions
  59
- External Connection Options
  59
- Override Conditions
  60
- Materials Used
  61
5 Setup / Service Program

67
- Service Mode
  67
- Service Mode Overview
  67
- Service Mode Key Functions
  68
- Setup Menu
  69
- Diagnostics
  98
  - DIAGNOSTICS, General Information
    98
  - DIAGNOSTICS Menu Structure
    100
  - Reading the Analog Inputs of CPU 1
    101
  - Reading the Analog Inputs of CPU 2
    103
  - Reading the Digital Inputs of CPU 1
    104
  - Reading the Digital Inputs of CPU 2
    109
  - Setting the Analog Outputs of CPU 1
    113
  - Setting the Analog Outputs of CPU 2
    114
  - Setting the Digital Outputs of CPU 1
    114
  - Setting the Digital Outputs of CPU 2
    120
  - Setting / Reading the Digital Outputs of CPU 1
    123
  - Hpu
    124
  - BPM (Option)
    125
- Miscellaneous
  126
  - MISCELLANEOUS Menu Structure
    126
  - System Clock
    127
  - Sw-Version-Number
    128
  - BPM (Option)
    128
- Calibration
  129
- DIP Switch Overview
  130
- LP 1631 (CPU 1) DIP Switch Array 1
  130
- LP 1631 (CPU 1) DIP Switch Array 2
  131
- LP 1631 (CPU 1) DIP Switch Array 3
  132
- LP 632 (CPU 2) DIP Switch Array 1
  134
- LP 632 (CPU 2) DIP Switch Array 2
  135
- LP 634: DIP Switch (Array 1)
  136
- Software Update
  137
- Error Code Table
  138
- Service Program (Quick Guide)
  140
6 TSC / Maintenance

143
7 Error Messages

177
- T1 Test
  177
- Prerequisites for Starting and Running the Test
  177
- Bypass Test
  177
- Opt. Detector Test
  178
- Blood System Test
  179
- Ven. Pressure System Test
  181
- Air Detector Test
  182
- Display Test
  184
- Art. Pressure System Test
  184
- Battery Test
  184
- Blood Leak Test
  185
- Temperature Test
  185
- Negative Pressure Test (Negative Pressure Holding Test)
  186
- Positive Pressure Test (Positive Pressure Holding Test)
  187
- UF Function Test
  190
- Conductivity Test
  191
- DIASAFE Plus Test/ HPU Test
  192
- Device Error During Cleaning Programs
  194
- V84 Monitoring
  194
- PSW (Pressure Switch) Monitoring During Free Rinsing (Only with Devices with CDS)
  195
- Rinse Section Test (Check of V91, V99, V100) (Only Devices with CDS)
  198
- Rinse Section Test (Check of V91 and V98) (Only Devices Without CDS)
  199
- Rinse Section Test (Check of V91, V99, V100, V130) (Only Devices Without CDS)
  199
- V39 Test
  201
- Further Messages Which May be Displayed before or During a Cleaning Program
  201
- Error Messages after Turning Power on
  204
- Error Messages During Treatment
  205
- HPU (Hydraulic Processing Unit) Error Messages
  208
- Blood Pump (Arterial) Error Messages
  210
- Heparin Pump Error Messages
  210
- BPM Module Error Messages
  211
8 Tools (Service Equipment)

215
9 Calibration / Adjustment

221
10 Servicing / Repair

277
- Precautions for Working on the Hemodialysis Device
  277
- Equipment
  278
- Component Overview
  279
- Monitor
  279
- Extracorporeal Blood Circuit Module (EBM)
  280
- Hydraulics Rear
  281
- Hydraulics, Lateral View from the Left
  282
- Hydraulics, Lateral View from the Right
  283
- Hydraulics Legend
  284
- Assignment of the Hydraulic Processing Unit (HPU)
  285
- Assembly of Components
  286
- Self-Cutting Screws
  286
- Torques
  286
- Housing and Cart
  287
- Tilting the Device
  287
- Brake Rollers
  287
- Brakes
  288
- Shunt Interlock
  289
  - Shunt Interlock Complete
    289
  - Microswitch
    290
- Power Supply Unit and Battery
  291
- Removing the Power Cable
  291
- Power Supply Unit
  291
  - Power Board
    292
  - Heater Board
    292
- Battery
  293
- Monitor
  293
- Opening the Monitor
  293
- Removing and Installing the Printed Circuit Boards
  294
- LP 630 Motherboard
  294
- LP 636 External I/O Board
  295
- Display
  295
  - Removing the Complete Front Panel
    295
  - MDC-II Board and Backlight Inverter
    296
  - TFT Display
    297
  - Backlighting
    297
- Operation Status Indicator (Traffic Light)
  298
- Hydraulics Unit
  299
- Completely Removing the Hydraulic Unit
  299
- LP 941 HPU with Distribution Bar
  300
- Heater Block, Heater Rod and Float Switch
  301
  - Heater Block Complete
    301
  - Float Switch
    302
  - Heater Rod
    303
- Multifunction Block
  306
- Balancing Chamber
  307
- Heat Exchanger
  307
- UF Pump
  308
- Membrane Pump (Conc/Bic)
  309
- Gear Pump
  310
  - Pump
    310
  - Motor
    310
- Blood Leak Detector
  311
- Valves (Type)
  312
- Disinfection Valve V84 with CD Monitor
  313
- Suction Tube
  314
  - 1Suction Rod, Rivet, Sealing Plunger
    314
- Rinse Chamber
  315
  - 1Adapter with Rinse Chamber
    315
  - 2Reed Switch
    315
- Bibag Connector
  316
  - 1Bibag Connector Complete
    316
  - 2Microswitch
    317
- Filter Holder for DIASAFE ® Plus
  317
- Extracorporeal Blood Circuit Module (EBM)
  318
- Opening and Closing the EBM, Service Position
  318
- Pneumatic Unit Contamination
  319
- BPM (Option)
  320
  - Luer-Lock Connection Cone
    320
  - Blood Pump
    321
    
    Stepper Motor with Gear
    321
    
    LP 624 Pump Control
    321
    
    Hall Sensor for Rotor
    321
  - Heparin Pump
    322
    
    Optical Sensor
    322
    
    Drive
    323
    
    Mechanics
    323
  - Drip Chamber Holder
    324
    
    Drip Chamber Holder Complete
    324
    
    Ultrasonic Sensors
    324
  - Compressor / Ventilation Valve
    325
  - Venous Occlusion Clamp with Rotary Magnet, Bolt
    326
  - Calibration and Test Steps after Repair
    327
11 Functional Description

331
- T1 Test Description
  331
  - T1 Test Flow Diagram, Parallel Run
    333
  - Overview of the Individual Test Sections
    334
  - Blood System Test
    337
  - Venous Pressure System Test
    338
  - 10Arterial Pressure System Test
    341
  - 16UF Function Test
    347
- Tests During Cleaning Programs
  350
- Description of the Modules
  354
  - Arterial Blood Pump
    354
  - Single-Needle Blood Pump (Optional)
    354
  - Heparin Pump
    355
  - Air Detector
    356
  - Optical Detector
    357
  - Venous Pressure Measurement
    357
- Functional Description of the Hydraulic Unit
  358
- Block Diagrams / Wiring Diagrams / P.C.B. Layouts
  373
- 4008 S Block Diagram
  373
- Voltage Supply Block Diagram
  374
- Monitor Block Diagram
  375
- HPU Block Diagram (Hydraulic Processing Unit)
  376
- HPU Wiring Diagram (Hydraulic Processing Unit)
  377
- CAN Communication Connection Diagram
  379
- LP 450-2 Air Detector Control (LD)
  380
- LP 493 Blood Leak Detector
  382
- LP 624 Pump Control, Arterial Blood Pump / Single-Needle Blood Pump (Option)
  383
- LP 630 Motherboard
  384
- LP 633-5 Input Board
  387
- LP 634 Output Board
  389
- LP 636 External I/O Board
  391
- LP 645 Membrane Pump Optical Sensor
  392
- LP 763 Multi-Interface Board (COMMCO III)
  393
- LP 922 Display Board
  394
- LP 941 HPU (Hydraulic Processing Unit)
  395
- LP 950 Control Board (HEP)
  396
- LP 1131 Operation Status Indicator (Traffic Light)
  397
- LP 1147 BPM (Optional)
  398
- LP 1627 Display, EBM SN (Optional)
  399
- LP 1628 Distributor Board
  400
- LP 1629 EBM Display
  401
- Heater Board (4008 Power Supply Unit)
  404
- Power Board (4008 Power Supply Unit)
  405
12 Appendix

407

Fresenius Medical Care 4008 S Technical Manual (595 pages)

Hemodialysis Machine

Brand: Fresenius Medical Care | Category: Medical Equipment | Size: 13 MB

Table of Contents

6
- Section Page
  
  7
- 1 Description of Machine Functions and Malfunctions
  
  8
Technical Safety Checks / Technical Measurement Checks / Maintenance

106
Adjustment Instructions/Overview of the Dip Switches in the 4008

136
- 3 Adjustment Instructions
  
  136
  - Overview of the DIP Switches in the 4008
    136
    
    Plus (Option)
    141
- Overview of the DIP Switches in the 4008
  
  146
  - LP 631 (CPU 1) DIP Switch Array
    146
  - LP 631 (CPU 1) DIP Switch Array
    147
  - LP 632 (CPU 2) DIP Switch Array
    148
  - LP 632 (CPU 2) DIP Switch Array
    149
- Calibration Mode
  
  150
  - Basic Conditions
    150
  - Messages on the Displays on the UF Monitor (4008 E/B) or on the Screen (4008 H/S)
    150
- Hydraulics
  
  152
  - Reduced Water Inlet Pressure
    152
  - Degassing Pump Pressure
    154
  - Balancing Chamber Loading Pressure
    156
  - Flow Pump Pressure
    158
  - UF Pump Volume
    160
  - CDS Pressure Switch
    162
- Air Detector
  
  164
- 4 Calibration Program
  
  166
Diagnostics Program

200
- General Notes
  202
- Menu Structure
  204
- Reading the Analog Inputs of CPU I
  206
- Reading the Analog Inputs of CPU
  208
- Reading the Digital Inputs of CPU I
  209
- Reading the Digital Inputs of CPU
  214
- Writing the Analog Outputs of CPU I
  218
- Writing the Analog Outputs of CPU
  219
- Writing the Digital Outputs of CPU I
  220
- Writing the Digital Outputs of CPU
  226
- Writing/Reading the Digital Outputs of CPU I
  229
- 6 Setup Menu
  
  232
  - Overview
    238
  - Main Menu 4008 E/B Rev. 5.2
    240
  - Main Menu 4008 H/S Rev. 4.3
    266
- 7 Miscellaneous
  
  296
Section Page/Circuit Diagrams and Circuit Descriptions

298
- Section Page
  
  298
- 8 Circuit Diagrams and Circuit Descriptions
  
  298
  - Block Diagram 4008
    302
  - AC Diagram 4008 E/H
    304
  - AC Diagram 4008 B/S
    306
  - Block Diagram of Voltage Supply
    308
  - Block Diagram of Screen 4008 H/S
    310
  - Connection Layout Diagram
    312
  - Connection Diagram CAN Communication
    313
  - Hydraulics Processor Block Diagram
    314
  - LP 450-2 Level Detector Control (LD)
    316
  - Description
    316
    
    LP 450-2 Level Detector Control (LD)
    320
    
    P.C.B. LP 493 Blood Leak Detector
    328
    
    Description
    328
  - Circuit Diagram and Component Layout Diagram
    329
  - LP 624 Control Board
    332
    
    LP 624 Control Board (BP)
    332
    
    Description
    332
  - Circuit Diagram and Component Layout Diagram
    335
    
    P.C.B. LP 630 Motherboard
    342
  - Lp 631 Cpu 1
    350
    
    Description
    350
    
    Lp 631 Cpu
    350
  - Circuit Diagram and Component Layout Diagram
    359
  - Lp 632 Cpu
    362
    
    Description
    362
  - Circuit Diagram and Component Layout Diagram
    367
  - LP 633 Input Board
    382
    
    Description
    382
  - P.C.B. LP 634 Output Board
    402
    
    Description
    402
  - P.C.B. LP 635 Display Board
    426
    
    Description
    426
  - LP 636 External Connectors
    444
  - P.C.B. LP 638 Power Supply
    448
  - P.C.B. LP 639 Power Logic
    456
  - LP 950 Control Board (HEP)
    468
  - LP 644-4 Display Board (HEP)
    476
    
    LP 645 Position Sensor Membrane Pump
    480
  - LP 647 Power Logic a (4008 B/S)
    484
  - LP 649-2 Display Board (4008 B/S)
    492
  - LP 742 Interference Filter
    510
  - LP 743 Power Control 2 (4008 B/S)
    514
  - LP 744 Power Control 1 (4008 B/S)
    520
  - P.C.B. LP 747 Distribution Board
    524
  - LP 748 Display Board (BP)
    530
  - LP 763 Multi Interface Board
    534
  - LP 922 Display Board (4008 S)
    542
  - LP 923 Traffic Light (4008 H/S)
    558
  - LP 924 Display Board (4008 H)
    562
  - P.C.B. LP 941 Hydraulics Processor
    578

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User Manuals: Fresenius Medical Care 4008 S Device

Fresenius Medical Care 4008 S Service Manual (408 pages)

Table of Contents

3 Installation

4 Specifications

5 Setup / Service Program

6 TSC / Maintenance

7 Error Messages

8 Tools (Service Equipment)

9 Calibration / Adjustment

10 Servicing / Repair

11 Functional Description

12 Appendix

Fresenius Medical Care 4008 S Technical Manual (595 pages)

Table of Contents

Table of Contents

Section Page

1 Description of Machine Functions and Malfunctions

Technical Safety Checks / Technical Measurement Checks / Maintenance

For 4008 Hemodialysis Systems and Options

Technical Safety Checks and Maintenance for 4008 Hemodialysis Systems and Options

Technical Measurement Checks and Maintenance for Options of 4008 Hemodialysis Systems

TSC Checklist

Adjustment Instructions/Overview of the Dip Switches in the 4008

3 Adjustment Instructions

Overview of the DIP Switches in the 4008

Calibration Mode

Hydraulics

Air Detector

4 Calibration Program

Diagnostics Program

6 Setup Menu

7 Miscellaneous

Section Page/Circuit Diagrams and Circuit Descriptions

Section Page

8 Circuit Diagrams and Circuit Descriptions

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