Fresenius Medical Care 4008 S Service Manual
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Fresenius Medical Care 4008 S Service Manual

Hemodialysis device
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4008 S
Hemodialysis device
Service Manual
Software version: 11.40 and higher
Edition: 7/01.13
Part no.: M49 985 1
0123

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Questions and answers

Арсен
March 26, 2025

На 800 потоке поднимает поток до 3000

0
2 comments:
Mr. Anderson
May 14, 2025

The maximum flow rates mentioned for calibration in the Fresenius Medical Care 4008 S are 300 ml/min, 500 ml/min, and 800 ml/min. Therefore, the maximum flow rate is 800 ml/min.

This answer is automatically generated

0
SILVESTER WABWIRE
July 15, 2025

@Mr. Anderson Fresenius 4008S give both positive and negative error during test run, what is the problem to this

0
Cherief
May 22, 2025

Dysfonctionnement V130 à 3mn de la fin de desinfection

0
1 comments:
Mr. Anderson
May 25, 2025

A V130 malfunction at 3 minutes before the end of disinfection on the Fresenius Medical Care 4008 S indicates that V130 is either electrically or mechanically open, which prevents pressure from building up on the DS (BIBAG pressure switch 134). This may be due to clogging or valve failure.

This answer is automatically generated

0
Saleh Ahmad
May 5, 2025

Hello I need information about the recharchable battery of 4008 S, Like volte, Amp, watt, length, width, high. I need a pdf of service manual of 4008 S model. Whatsapp, +962772390261 Thanks

0
1 comments:
Mr. Anderson
May 17, 2025

The rechargeable battery for the Fresenius Medical Care 4008 S is a maintenance-free lead-acid battery with the following specifications:

- Voltage: 18 V (composed of 1 x 12 V + 1 x 6 V)
- Amperage (Capacity): 3.4 Ah

Wattage, length, width, and height are not specified in the provided context.

This answer is automatically generated

0
Rehan
March 9, 2025

When i switched ON machine the alarm” internel error ****” shows on the displyay screen. How to solve the problem

0
1 comments:
Mr. Anderson
May 14, 2025

To resolve the "internal error " alarm on the Fresenius Medical Care 4008 S machine:

1. Check if a Rinse Failure (F01, F02, or F03) occurred during the previous disinfection.
2. If so, run a complete disinfection program I–IV (not Dis V).
3. If the error persists, use the CALIBRATION service menu and clear the V84 malfunction in the NOVRAM menu.
4. If this doesn't work, read out the device's error memory.
5. If still unresolved, perform this test:
- Remove the disinfectant.
- Turn the device off and on again.
- Perform or skip the T1 test.
- If the error appears again after the T1 test, it is due to a Rinse Failure and must be cleared using the above steps.
- If the error does not reappear, do a second test:
- Reconnect the disinfectant.
- Set the UF rate and switch on the UF unit.
- If the error occurs now, there is a leakage at valve V84.

Follow these steps to identify and correct the root cause.

This answer is automatically generated

0
Cherief
February 21, 2025

Calibration fuite de sang

0
1 comments:
Mr. Anderson
February 21, 2025

To calibrate blood leak detection on the Fresenius Medical Care 4008 S:

1. Access Calibration Menu: Use the arrow keys to select the "Flow setting" field.
2. Set Blood-Leak Voltage:
- Press the +/– keys to set the blood-leak voltage to 5.0 V.
- Confirm with the Audio paused key.
3. Set Dimness Voltage:
- Press the +/– keys to set the dimness voltage to 5.0 V.
- Confirm with the Audio paused key.
4. Wait for Confirmation:
- After approximately 3 seconds, the system will display "DATA STORED".
5. Verify Tolerances:
- Blood-leak voltage should be 5 V ± 0.2 V.
- Dimness voltage should be 5 V ± 0.3 V.
6. Check for Contamination:
- If values deviate, inspect the glass burette for contamination.
7. Ensure Proper Conditions:
- Close the housing.
- Maintain a temperature of 37°C.
- Avoid external incident light.

After calibration, ensure proper installation and positioning of the cuvette to maintain accurate readings.

This answer is automatically generated

-3
Timorshah
January 25, 2025

Hello I have some problem in fresnuse 4008s can you help me?

0
1 comments:
Mr. Anderson
May 14, 2025

The Fresenius Medical Care 4008 S can experience the following problems:

1. F01 Negative Pressure: Pressure drops below –450 mmHg during start phase. Possible causes:
– Contaminated hydraulic system
– Air separation pump started

2. F02 Negative Pressure: Dialysate pressure cannot reach test range. Possible causes:
– Leakage in hydraulic system
– Defective UF pump
– HDF filter not clamped if filter test skipped

3. F03 Negative Pressure: Differential amplifier working point cannot be set. Possible causes:
– Large pressure variations
– Defective D-A converter (IC11) on PCB LP 632
– Defective operational amplifier (IC1/IC3) on PCB LP 632

4. UF Pump Issues: May require volume measurement and proper installation, including correct tubing and orientation.

5. Membrane Pump Issues: Problems with concentrate or bicarbonate pumps may involve tube disconnection or valve block misalignment.

This answer is automatically generated

0
Рамазан
July 17, 2025

ошибка тревога пока на дезинфекции на аип fresenius 4008s

0
Govind
July 4, 2025

Uf filter

0
Michael
July 2, 2025

Please I have 4008s giving v39 failure, I have checked the lines and calibrated the machine but still giving the error.

0

Related Manuals for Fresenius Medical Care 4008 S

Summary of Contents for Fresenius Medical Care 4008 S

  • Page 1 4008 S Hemodialysis device Service Manual Software version: 11.40 and higher Edition: 7/01.13 Part no.: M49 985 1 0123...

  • Page 3: Table Of Contents

    Supply mains ..........................4-5 Guidance and manufacturer’s declaration for EMC (IEC 60601-1-2)........................... 4-8 4.8.1 Electromagnetic emissions......................4-8 4.8.2 Electromagnetic immunity ......................4-8 4.8.3 Recommended separation distances between portable and mobile RF Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 4 Setting the digital outputs of CPU 1 ................5-48 5.1.4.10 Setting the digital outputs of CPU 2 ................5-54 5.1.4.11 Setting / reading the digital outputs of CPU 1 ............5-57 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 5 Positive pressure test (positive pressure holding test) .............. 7-11 7.1.14 UF function test ......................... 7-14 7.1.15 Conductivity test ........................7-15 7.1.16 DIASAFE plus test/ HPU test ....................7-16 Device error during cleaning programs ................7-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 6 Part 12.3: Calibrating the concentrate pump stroke ..............9-22 9.1.27 Part 12.4: Measuring the volume of the concentrate pump in liters........... 9-23 9.1.28 Part 12.5: Calibrating the bicarbonate pump stroke ..............9-24 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 7 Assignment of the hydraulic processing unit (HPU) ..............10-9 10.4 Assembly of components..................... 10-10 10.4.1 Self-cutting screws ........................10-10 10.4.2 Torques ........................... 10-10 10.5 Housing and cart ........................10-11 10.5.1 Tilting the device........................10-11 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 8 10.8.16 Filter holder for DIASAFE plus ....................10-41 10.9 Extracorporeal Blood Circuit Module (EBM)............... 10-42 10.9.1 Opening and closing the EBM, service position ..............10-42 10.9.2 Pneumatic unit contamination....................10-43 10.9.3 BPM (option)..........................10-44 viii Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 9 HPU wiring diagram (hydraulic processing unit)..............11-47 11.2.6 CAN communication connection diagram ................11-49 11.2.7 P.C.B. LP 450-2 Air detector control (LD) ................11-50 11.2.8 P.C.B. LP 493 Blood leak detector ..................11-52 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 10 11.2.24 P.C.B. LP 1629 EBM display ....................11-71 11.2.25 P.C.B. LP 1631 CPU 1 ......................11-72 11.2.26 Heater board (4008 power supply unit) ................... 11-74 11.2.27 Power board (4008 power supply unit) ..................11-75 12 Appendix Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 11 Error messages 7-1 Hydraulic unit, description 11-30 CALIBRATION menu structure 9-2 Error messages after turning Hydraulics unit 9-42 power on 7-28 CAN communication connection diagram 11-49 Error messages during dialysis 7-29 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 12 Tools (service equipment) 8-1 P.C.B. LP 632: DIP switch (array 2) 5-69 Traffic light (operation status indicator) 10-22 P.C.B. LP 634: DIP switch (array 1) 5-70 Transportation of hemodialysis unit 3-28 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 13 – Edition, e.g., 4/03.11 means, 4th edition, March 2011 – The page identification 1-3, for example refers, to chapter 1, page 3. Organization of the To facilitate the use of documents from Fresenius Medical Care, the chapters organization of the chapters has been standardized in all manuals.

  • Page 14: Significance Of The Note

    A T1 test and a check of the electrical safety must be performed after working on the device working on the device. The current Operating Instructions must be enclosed with the device. If necessary, additional operator training is required. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 15: Technical Documentation

    Touching live parts will cause an electric shock.  Disconnect the power plug before opening the device. Actuating the On / Off switch stops operation of the device, but does not disconnect the device from the supply voltage! Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 16: Addresses

    Phone: +49 6172 609-0 www.fmc-ag.com International Fresenius Medical Care service Deutschland GmbH Service Support International Hafenstrasse 9 97424 Schweinfurt Germany Phone: +49 9721 678-333 (hotline) Fax: +49 9721 678-130 Local service Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 17: Installation

    ESD precautions When repairing the device and when replacing spare parts, observe the applicable ESD precautions. TSC/ MA intervals The TSC/MA procedures on this device are to be performed after 24 months. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 18: Important Information For Use In A Domestic Environment

    Moving within a domestic (see Transportation of hemodialysis unit page 3-28) environment Initial start-up report See the following pages. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 19 Arterial zero point: 0 mmHg (±10 mmHg) CALIBRATION  Yes   No Venous zero point: 0 mmHg (±10 mmHg) CALIBRATION  Yes   No Check of the blood leak detector Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 20 Run the disinfection program. Cleaning / – –  disinfection 14.4 Operating Instructions and accessories package complete and match the – –  device. 14.5 Attach TSC inspection label. – –  Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 21 The device has been released for further use  Yes (attach inspection label).  No Date of next inspection: Remarks: Date: Signature: Stamp: Warning On completion of these procedures it is imperative to run a disinfection. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 22: Explanations For The Initial Start-Up Report

    Re 1.2 The following closing plugs have to be removed: – on the overflow tube of the heater block – on the disinfectant connector – on the water inlet plate Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 23 Re 2.1 Labels and identifications are present and legible (with illustrations below). 2 x label "Type label complete device“ Check device specification: Serial number Equipment code 1 x label "Made in Germany" Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 24 (monitor / chassis unit) 1 x label "Type label monitor unit / chassis unit“ 1 x label "Hot surface“ 1 x label "Power supply unit type label“ 1 x label "Hydraulic unit type label“ Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 25 Chapter 3: Installation 1 x label "Type label EBM“ 1 x label "Insert dialyzer lines here“ 1 x label "Refer to instruction manual/booklet“ Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 26 Chapter 3: Installation ® 1 x label „Hot rinse“ (DIASAFE plus) 1 x label „Hot rinse“ (overflow tube) 1 x label „Hot rinse“ (shunt interlock) 1 x label „Hot rinse“ (disinfection solution) 3-10 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 27 Chapter 3: Installation 1 x label „Potential equalization“ 1 x label "To / from dialyser“ 1 x label "CDS warning label“ (option) 1 x label "Water input / drain, max. 6 bar“ Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-11...
  • Page 28 1 x label „max. 5 kg“ (IV pole) ® 1 x label „Hot rinse“ (bibag connector, on the outside) ® ® 1 x label „bibag “ (bibag connector, on the inside) 3-12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 29 1 x label „Hot rinse“ (sealing cap, on the outside) 2 x Label "Warning label risk of hand injury" (EBM hinge bracket on the left and on the right) 1 x label „Warning“ (BPM connection) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-13...
  • Page 30 Chapter 3: Installation 2 x labels "Tipping hazard" (housing left and housing right) Bed-Side-Link (option): 2 x label: „LAN“ and „CardBox“ 3-14 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 31 To be checked: – Tubings and cuff of BPM (option) Re 2.3 The power cable shows no signs of damage. Re 2.4 Blood pump emergency crank attached to housing rear. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-15...
  • Page 32 (switch 3, 4, 5 to OFF and switch 7 depending on the heater rod) LP1631 – Without Central Delivery System: P.C.B. LP 1631: Array 2, switch 7 on ON LP1631 3-16 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 33 Rinse to remove any preservatives. Operating condition: Cleaning / rinsing – Turn the hemodialysis device on – Wait until the device is completely booted up. Then set the service switch (1) to ON (top). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-17...
  • Page 34 Operating condition: Service mode / CALIBRATION Re 5 Check of the zero point of the pressure display (art./ven.) Re 5.1 Arterial zero point: 0 mmHg (±10 mmHg) Operating condition: Service mode / CALIBRATION 3-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 35 10 cm above the shunt interlock. CAL. DIAL. PRESSURE Conf Conf DIALYSATE Pressure see Part 14.1 Conf TMP-Check see Part 14.2 Conf PDIAL2 press-check see Part 14.3 Conf back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-19...
  • Page 36 Operating condition: Service mode / CALIBRATION Re 9 Check of the extracorporeal components Re 9.1 Blood pumps: Check the blood pump rate. (see chapter 9.1.8 page 9-9). Operating condition: Service mode / CALIBRATION 3-20 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 37 The exact measuring points are indicated in the figures. – Heater rod - outward measurement point (screw head) (1) on the bottom right on the rear side of the device Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-21...
  • Page 38 Chapter 3: Installation – Screw head (2) / monitor rear – Screw head (3) / power supply unit 3-22 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 39 Differential current measurement according to figure 5: Direct measurement according to fig. 4 The unit under test must be insulated when installed. All earth connections (e.g. potential equalization, ...) have to be removed. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-23...
  • Page 40 Last measured value: 390 µA 470 + (470 – 390) = 470 + 80 = 550 (-> not passed!) Re 11 Functional test Re 11.1 T1 test performed. Operating condition: T1 Test 3-24 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 41 – Use the syringe to generate a pressure of approx. 2 bar (see Checking the venous occlusion clamp page 9-51). – The pressure may not drop by more than 0.1 bar within 3 minutes. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-25...
  • Page 42 Check the desired temperature of 36.5 °C (±0.2 °C) using a reference measuring instrument connected between the dialyzer couplings. – Optical detector = dark (NTC 109 is active) – Flow = 500 ml/min 3-26 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 43 Date of next inspection: The next inspection date has to be entered in the report. The intervals prescribed by the manufacturer must be observed. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-27...

  • Page 44: Transportation Of Hemodialysis Unit

    Risk of tilting when pushing the device or leaning against it If lateral force is exerted it may result in tilting or slipping of the device. Check transportation conditions are as stated. 3-28 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 45 After transportation – After moving the device, bring the hemodialysis device back into service (see Restarting after removing 4008 from Service). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 3-29...
  • Page 46 Chapter 3: Installation 3-30 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 47: Specifications

    Empty weight incl. all options: approx. 86 kg Safe working load: approx. 39 kg Maximum total weight: approx. 125 kg (Empty weight incl. all options + safe working load = maximum total weight) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 48: Type Label (Identification Of The Device)

    Manufacturer with date of manufacture as year digit Operating temperature range Power requirements (voltage / power consumption) Maximum total weight (empty weight + safe working load) Serial number Type identification Equipment code (EC) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 49: Operating Environment

    Degree of protection Defibrillator-protected applied part of type CF against electric shock (blood pressure cuff) Degree of protection drip-proof against ingress of liquids Leakage currents according to IEC 60601-1 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 50: Electrical Supply

    1 x T 3.15 A; power supply unit, fuse in housing foot (rear) / SI5 Power board T 3.15 A Safety fuse Axial FF 10 A Safety fuse Heater board T 2.5 A Safety fuse T 6.3 A Safety fuse T 16 A Safety fuse Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 51: Supply Mains

    Recommendation: one residual-current device for each device (or outlet) (RCD less than or equal to 30 mA). – Overvoltage / lightning protection in the main and emergency power supply. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 52 (B / BF / CF) Housing leakage currents of all types 10 times higher than ”CF” Via the blood and patient leakage current! the dialysate, the patient is electrically connected to the earth potential. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 53 Additionally, the room must comprise a potential equalization. For further information see IEC 60364-7-710. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 54: Guidance And Manufacturer's Declaration For Emc (Iec 60601-1-2)

    ±1 kV differential ±1 kV differential Mains power quality should be that of a IEC 61000-4-5 mode mode typical commercial and / or hospital ±2 kV common mode ±2 kV common mode environment. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 55 Interference may occur in the vicinity of equipment marked with the following symbol. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 56: Recommended Separation Distances Between Portable And Mobile Rf

    (W) according to the transmitter manufacturer. Note: These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. 4-10 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 57: Operating Conditions

    *AL = Action Level. ISO 13959:2009: Concentration from which on steps should be taken to interrupt the trend towards higher, unacceptable values. The value usually is about 50% of the alarm limit. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 4-11...

  • Page 58: Consumption Data / Energy Data

    Other data is available from the manufacturer on request. Average water Dialysis: approx. 30 liters consumption Disinfection: approx. 14.5 liters Heat disinfection: approx. 10.5 liters Mean acid concentrate Dialysis (mixing ratio 1+44 ACF): approx. 0.7 liters consumption 4-12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 59: Storage Conditions

    IEC or ISO standards (e.g., IEC 60950-1 for information technology equipment). Furthermore, all device configurations shall comply with the requirements for medical electrical systems (see Chapter 16 and Appendix I to EN 60601-1:2006). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 4-13...

  • Page 60: Override Conditions

    Mute alarm time: adjustable in the SETUP MENU from 1 minute to 2 minutes (factory setting: 1 minute) Any new alarm reactivates the silenced audible alarm. Blood leak override Override time: 2 minutes 4-14 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 61: Materials Used

    4.14 Materials used Plastics  Description Use in the dialysis circuit EPDM PA (PA 6.6) PBT / ABS GF 20 PC+ABS PE (soft) PEEK Polyester PP-H PP(E) PPSU Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 4-15...
  • Page 62 CM/ EPDM-L EPDM Metals / glass  Description Use in the dialysis circuit Graphite Glass Aluminum Sheet copper Steel sheet Aluminum sheet St37K 1.4300 1.4301 1.4305 1.4401 1.4404 / 1.4435 4-16 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 63 Synchroflex (toothed belt) Sirex PU foam (insulating boards), open-pored, adhesive on one side Ceramics Miscellaneous – adhesives  Description Use in the dialysis circuit Loctite Scotch-Weld DP 460 Scotch-Weld V 23 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 4-17...
  • Page 64 Dilution: Type FS 225 Screening lacquer: Elektro DAG 438/ Fa. Acheson Screwlock Loctite 243 Miscellaneous – packaging  Description Use in the dialysis circuit Ethafoam (polystyrene) Corrugated cardboard Cellular rubber Wooden pallet 4-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 65 Potting compound PU 151/20, UP resin, Iron core Copper + tin, Plug connectors glassfiber enforced thermoplast P.C.B. base material, epoxy fiberglass Electronic components Ferrite cores, lithium batteries, lead-acid battery Copper, PVC, Teflon Cables Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 4-19...
  • Page 66 Chapter 4: Specifications 4-20 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 67: Setup / Service Program

    Setting the service switch to ON while the treatment or the cleaning program is in progress will turn off the heater relay. 5.1.1 Service mode overview CALIBRATION DIAGNOSTICS MISCELLANEOUS SETUP MENU Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 68: Service Mode Key Functions

    Scrolling through menu items /  Selecting a menu item Conf Changing values and functions in the menus + / – Storing the modified values (Audio paused) Exiting a menu without saving the data Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 69: Setup Menu

    SET BPM see Part 22 Conf Conf UF EINSTELLUNGEN see Part 11 STORE DEFAULT VALUES see Part 23 Conf Conf SET STD. PRIME-TIME see Part 12 BACK TO MAIN MENU ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 70: Part 1: Setting Alarm And Warning Times

    Set ART-AL DELAYTIME Conf Art Al Delay = 5s Set the desired delay time (0 to 5 seconds) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 seconds Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 71 Part 1.4: Setting the UF warning time  Set UF-WARNING-TIME Conf UF-Warn-Time = 10min Set the desired warning time (10, 30 min) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 seconds Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 72: Part 2: Setting The Cleaning Program

    3 seconds 5.1.3.3 Part 2: Setting the cleaning program SETUP CLEANING PGM Conf Conf CLEANING Times see Part 2.1 Conf DEFAULT Cleaning Pgm see Part 2.2 Conf back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 73 Part 2.1.1: Rinsing time  Rinsing TIME Conf Rinsing Time = 15min Set the desired time (5 to 30 min) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 seconds Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 74 Part 2.1.4: Rinsing free time  Rinsing Free TIME Conf R.-Free Time = 6min Set the desired time by pressing the +/– keys. Audio paused DATA STORED After approx. 3 seconds Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 75 Part 2.1.7: Citro mandatory rinsing time  CITRO-Mandat-Ri-Time Conf CITRO-MRTime = 10min Set the desired time (10 to 25 min) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 seconds Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 76 PGM 2: -F-HDIS-M- DATA STORED 3 seconds +/– Audio After PGM 3: -F-D-M-HR- paused DATA STORED approx. 3 seconds +/– Audio After PGM 4: -F-HDIS-M-HR- paused DATA STORED approx. 3 seconds +/– 5-10 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 77: Part 3: Mixing Ratio

    After paused canister 1+44 C DATA STORED approx. 3 s +/– Audio After canister 1+44 ACF paused DATA STORED approx. 3 s +/– Conf VARIABLE SETTING See Part 3.1 +/– Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-11...
  • Page 78 CDS 1+44 C +/– CDS 1+34 Audio After paused DATA STORED Audio approx. 3 s canister 1+44 ACF paused ACKNOWLEDGED +/– CDS 1+44 C +/– Conf VARIABLE SETTING See Part 3.1 +/– 5-12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 79 1+44 ACF paused ACKNOWLEDGED CDS 1+34 paused DATA STORED approx. 3 s +/– Audio Conf After VARIABLE SETTING see Part 3.1 CDS 1+34 paused DATA STORED approx. 3 s +/– Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-13...
  • Page 80 +/– keys. Audio paused ACKNOWLEDGED After approx. 3 s Na(B)[mmol]: 25 Set the desired value (25 to 80) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 s 5-14 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 81: Part 4: Setting The Conductivity Limit

    AdaptedFlow ON/OFF see Part 6.1 Conf SET Flow Parameter see Part 6.2 Conf SET Temp. Parameter see Part 6.3 Conf SET Na/Bic Parameter see Part 6.4 Conf back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-15...
  • Page 82 Conf Optional AdpFlow factor: 1.9 Set the desired value (from 1.0 to 2.0, except 1.2 and 1.5) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 s 5-16 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 83 SET Temp. Parameter Conf Temp.[°C]: 36,5 Set the desired value (35.0 to 39.0) by pressing the +/– keys. Value set in Dial Audio paused DATA STORED After approx. 3 s Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-17...
  • Page 84 Audio paused ACKNOWLEDGED After approx. 3 s Limit Na/Base 13mmol Set the desired value (0 – 13) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 s 5-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 85: Part 7: Cumulated Blood Volume

    OCM MEASUREMENT Conf Audio After OCM Measurement: OFF paused DATA STORED approx. 3 s (default +/– value: OFF) Audio After paused OCM Measurement: ON DATA STORED approx. 3 s +/– Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-19...

  • Page 86: Part 9: Automatically Starting Single-Needle Mode

    5.1.3.10 Part 9: Automatically starting Single-Needle mode AUTOM. SN-START Conf Audio After paused autom. SN: OFF DATA STORED approx. 3 s +/– Audio After autom. SN: ON paused DATA STORED approx. 3 s +/– 5-20 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 87: Part 10: Activating Monit_Ntc 109

    5.1.3.13 Part 12: Setting the priming time SET STD. PRIME-TIME Conf Prime-Time = 2min Set the desired time (1 to 5 min) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 s Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-21...

  • Page 88: Part 13: Sound I/O Switch

    In dialysis mode, the BPR/UFR warning must always be enabled, i.e. "ON". BPR/UFR-WARNING Conf Audio After paused BPR/UFR-Warning: ON DATA STORED approx. 3 s +/– Audio After BPR/UFR-Warning: OFF paused DATA STORED approx. 3 s +/– 5-22 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 89: Part 16: Setting The Rinse Volume

    +/– 5.1.3.19 Part 18: Setting the venous alarm window VENOUS LIMITS Conf Conf ASYM. LIMITS see Part 18.1 Conf VEN. WINDOW POSITION see Part 18.2 Conf back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-23...

  • Page 90: Part 19: Setting Central Delivery

    5.1.3.21 Part 20: AutoOFF after AutoON AutoOFF after AutoON Conf Audio After paused Auto OFF: OFF DATA STORED approx. 3 s +/– Audio After Auto OFF: ON paused DATA STORED approx. 3 s +/– 5-24 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 91: Part 21: Camus Baud Rate

    Upper MAP limit see Part 22.6 Conf Lower MAP limit see Part 22.7 Conf Upper Pulse limit see Part 22.8 Conf Lower Pulse limit see Part 22.9 Conf back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-25...
  • Page 92 Conf Lower SYS = 90mmHg Set the desired value (30 to 245 mmHg in 5 mmHg increments) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 s 5-26 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 93 Conf Upper MAP = 120mmHg Set the desired value (75 to 255 mmHg in 5 mmHg increments) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 s Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-27...
  • Page 94 Low. Pulse = 60/min Set the desired value (20 to 175 per min in 5 per min increments) by pressing the +/– keys. Audio paused DATA STORED After approx. 3 s 5-28 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 95: Part 23: Storing Default Values

    PGM 1: -R- PGM 1: -R- PGM 2: -R- endless PGM 1: -F-HR-C- PGM 2: -F-HR- PGM 3: -IHR- PGM 1: -F-D-M- PGM 2: -F-HDIS-M- PGM 3: -F-D-M-HR- PGM 4: -F-HDIS-M-HR- Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-29...
  • Page 96 BPR/UFR warning: ON BPR/UFR warning: ON BPR/UFR warning: OFF SET RINSE-VOLUME RINSE-VOL: 1000 ml 1000 ml 0–5000 ml 100 ml T1-TEST AUTOSTART T1-T. Autostart: OFF T1-T. Autostart: OFF T1-T. Autostart: ON 5-30 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 97 70 mmHg 20-230 mmHg 5 mmHg Upper Pulse limit 120 1/min 45–245 1/min 5 1/min Lower Pulse limit 60 1/min 20-175 1/min 5 1/min STORE DEFAULT VALUES Press Audio paused key Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-31...

  • Page 98: Diagnostics

    The active signal state (may indicate both voltage and no voltage) is indicated by 1111 on the display (fields  to ), by the operation status indicators being activated and by an audible signal. 5-32 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 99 The four arrow keys, the On/Off key and the Conf key are not implemented because their function can be checked by selecting the appropriate menu. The fields  to in the display are defined as follows: XXXX  XXXX  XXXX  XXXX  Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-33...

  • Page 100: Diagnostics Menu Structure

    Conf back to menu ? Conf Conf Conf Conf CAN-COMPONENTS see Part 10 Conf back to menu ? Conf Conf see Part 11 Conf Conf BACK TO MAIN MENU ? 5-34 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 101: Reading The Analog Inputs Of Cpu 1

    0 V, IC 27/27, ADC 0 E: CPU1_P_VEN Venous pressure 0–12 V, IC 27/28, ADC 0–255 E: CPU1_BPR_VEN Venous blood pump rate 0-10 V, IC 27/1, ADC 0-215 (Line diameter: 8 mm) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-35...
  • Page 102 E: CPU1_FREE1 Not used 0 V, IC 29/26, ADC 0 E: CPU1_TEMP_DIAL2 Temperature NTC 109 0–12 V, IC 29/27, ADC 0–255 E: CPU1_COND_SIGNAL2 Not used 0 V, IC 29/28, ADC 0 5-36 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 103: Reading The Analog Inputs Of Cpu 2

    E: CPU2_P_DIAL Dialysate pressure 0-10 V, IC 12/9, ADC 0-231 E: CPU2_COND_SIGNAL CD display 0-10.8 V, IC 12/8, ADC 0-251 E: CPU2_TEMP_DIAL1 Temperature display 0-10.8 V, IC 12/7, ADC 0-251 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-37...

  • Page 104: Reading The Digital Inputs Of Cpu 1

    Audio paused key. In this case, the Audio paused LED is lit. Part 3  Conf Conf CPU1: RD DIGITAL INP I: CPU1_COND_V84 back to menu ? 5-38 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 105 LD alarm channel 2 IC 13/7 Preparation: LD alarm-free, and set CLAMP_CTRL (CPU 1: WR DIGIT. OUTPUT) to 1. Test: Initiate LD alarm E: CPU1_SUB_W_P Feedback from UF pump 2 IC 13/8 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-39...
  • Page 106 Shunt interlock microswitch IC 15/6 Only red tube in shunt interlock and shunt interlock closed: 0 E: CPU1_SHUNT Shunt interlock microswitch IC 15/7 Open/close shunt interlock E: CPU1_SERV_EN Not used IC 15/8 5-40 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 107 External alarm IC 20/2 Initiate an external alarm E: CPU1_SERVICE_MODE Switching Dialysis / Service mode IC 20/3 Toggle the service switch E: CPU1_LEVEL_UP Raise LD level IC 20/4 Actuate Raise level Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-41...
  • Page 108 E: CPU1_LATCH7_FREE1 Not used IC 7/2 E: CPU1_LATCH7_FREE2 Not used IC 7/3 E: CPU1_LATCH7_FREE3 Not used IC 7/4 E: CPU1_LATCH7_FREE4 Not used IC 7/5 E: CPU1_LATCH7_FREE5 Not used IC 7/6 5-42 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 109: Reading The Digital Inputs Of Cpu 2

    If high level is applied, an audible alarm is active at the same time. This can be suppressed by pressing the Audio paused key. In this case, the Audio paused LED is lit. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-43...
  • Page 110 IC 5/6, LD alarm / alarm-free E: CPU2_LDA2 LD alarm channel 2 IC 5/7 Preparation: LD alarm-free, and set CLAMP_CTRL (CPU1: WR DIGIT. OUTP) to 1 Test: Initiate LD alarm 5-44 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 111 Concentrate reed contact IC 7/2 Actuate rinse chamber / concentrate reed contact E: CPU2_V147 IC 7/3 E: CPU2_REED_BIC Bicarbonate reed contact IC 7/4 Actuate rinse chamber / bicarbonate reed contact Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-45...
  • Page 112 (1: DIP switch ON) E: CPU2_DIP2: 11000001 DIP switch CPU 2, array 2 IC 10/2–9 DIP switch position shown on the display (1: DIP switch ON) Back to menu ? 5-46 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 113: Setting The Analog Outputs Of Cpu 1

    0–4.4 V (X634L/ between A, B, C 27 and A, B, C 28, 0–21 V) A: CPU1_STEUER_FP Flow pump speed setting IC 18-A_19 0–4.4 V (X634L/ between A, B, C 29 and A, B, C 30, 0–21 V) Back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-47...

  • Page 114: Setting The Analog Outputs Of Cpu 2

    Setting the digital outputs of CPU 1 Explanation  Display (field ): 0000 = not active 1111 = active (level P.C.B. LP 634) (adjustable by pressing the + / – keys) 5-48 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 115 (Valve automatically closes after a short time to prevent water from overflowing) A: CPU1_V43 Valve 43 IC 7/15 A: CPU1_V84 Valve 84 IC 7/18 Note: Activation of valve V84 must be followed by a rinse program. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-49...
  • Page 116 Flow pump stop IC 4/15 A: CPU1_SET_UF1_ON UF pump 1 activation IC 4/14 (0/1 jump = 1 stroke) A: CPU1_SET_UF2_ON UF pump 2 activation IC 4/13 (0/1 jump = 1 stroke) 5-50 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 117 IC 5/16 to 0: intrinsic clock pulse; to 1: current increase switchover A: CPU1_BC_PULSE Balancing chamber switchover IC 5/15 A: CPU1_EN_STEP_PULS Gal switchover IC 5/14 A: CPU1_BC_FUNCTION Balancing chamber Gal switchover IC 5/13 A: CPU1_STEPPER_PULS Intrinsic clock pulse IC 5/12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-51...
  • Page 118 A: CPU1_HOT_RINSE Hot rinse switchover IC 11/17 A: CPU1_TEST_BATT Battery test IC 11/16 A: CPU1_CPU_AKKU Battery relay IC 11/15 A: CPU1_HEAT_OFF Heater blockage IC 11/14 A: CPU1_STAFF_CALL Staff call IC 11/13 5-52 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 119 P.C.B. LP 922/X5.5 A: CPU1_OVERLAP_VALUE Loads the dead time counter IC 3/12-19 (DAC 0–255 adjustable) A: CPU1_V_ADS Not used A: CPU1_NC_I Not used A: CPU1_NC_II Not used A: CPU1_NC_III Not used Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-53...

  • Page 120: Setting The Digital Outputs Of Cpu 2

    Preparation: Activate V 24B (CPU1: WR DIGIT. OUTP) Test: Switch valve on / off with V 24B_EN A: CPU2_UF_P_CTRL UF pump 1 activation IC 24/14, 0/1 jump = 1 stroke Preparation: Set CPU2_UF_P_EN to 1. 5-54 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 121 Optical LD system weakened X632/C15 A: CPU2_CLAMP_CTRL Air detector clamp control X632/C10 Preparation: Air detector alarm-free A: CPU2_NC5 Not used X632/B25 A: CPU2_NC7 Not used X632/B10 A: CPU2_BLL_DET Blood leak detector detuning X632/A25 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-55...
  • Page 122 A: CPU2_LED6 P.C.B. LP 632 LED 6 IC 21/14 A: CPU2_LED7 P.C.B. LP 632 LED 7 IC 21/13 A: CPU2_LED8 P.C.B. LP 632 LED 8 IC 21/12 Back to menu ? 5-56 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 123: Setting / Reading The Digital Outputs Of Cpu 1

    Feedback P.C.B. LP 633-5/IC 13/6 (If setting from 0 to 1 = 1 stroke; feedback is brief jump to 1) CPU 1_COMBI: AIR_SEP ASP activation / deactivation Back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-57...

  • Page 124: Hpu

    A:WTR_AIR_P Compressor Conf back to menu ? A:WTR_V_TEST Test valve V183 A:WTR_V39 Negative pressure valve A:WTR_RETENT_V Retentate valve V189 A:WTR_V_EVAC_INDI implemented A:WTR_V_EVAC_SOD Evacuation valve V188 Conf back to menu ? 5-58 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 125: Bpm (Option)

    Field 2, after approx. 3 minutes: Final pressure in mmHg (Tolerance: +/– 3 mmHg) Field 3: Leakage in mmHg (Tolerance: +/– 2 mmHg) Field 4: Leakage rate in mmHg (< 6 mmHg/min) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-59...

  • Page 126: Miscellaneous

    SYSTEM CLOCK see Part 1 SW-VERSION-NUMBER see Part 2 Conf Conf BACK TO MAIN MENU ? see Part 3 Conf SYSTEM CLOCK see Part 1 Conf BACK TO MAIN MENU ? 5-60 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 127: System Clock

    Conf Press the +/– keys to set the seconds, day, month and year in the same way. Audio paused DATA STORED After approx. 3 s Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-61...

  • Page 128: Sw-Version-Number

    BPM (option) Part 3  Conf Conf Serial number XXXXXXXX Conf Serial number BPU XXXXXXXXXX Conf Operating hours XXXXXXXXX h Conf No. meas. cycles XXXXXXXXXX Conf back to menu ? 5-62 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 129: Calibration

    Chapter 5: Setup / service program 5.1.6 CALIBRATION For a description of the CALIBRATION service menu, please refer to Chapter Calibration / adjustment (see chapter 9.1 page 9-1). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-63...

  • Page 130: Dip Switch Overview

    T1 test 500 ml/min / cleaning 600 ml/min T1 test 800 ml/min / cleaning 800 ml/min The basic position on delivery is in italics. "No assignment" requires the OFF position. 5-64 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 131: Lp 1631 (Cpu 1) Dip Switch Array 2

    The basic position on delivery is in italics. "No assignment" requires the OFF position. * DIP switch 7 is no longer relevant if DIP switch 8 is set to ON. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-65...

  • Page 132: Lp 1631 (Cpu 1) Dip Switch Array 3

    P.C.B. LP 1631 (CPU 1) DIP switch array 3 LP1631 DIP switch / Function Position Language setting English German French Portuguese Spanish Czech Russian Turkish Polish Bulgarian Greek Arabic Slovenian Serbian Romanian Lithuanian Macedonian Croatian Chinese Hebrew Swedish 5-66 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 133 Chapter 5: Setup / service program DIP switch / Function Position Software update with SD-card Active Not active not assigned The basic position on delivery is in italics. "No assignment" requires the OFF position. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-67...

  • Page 134: Lp 632 (Cpu 2) Dip Switch Array 1

    Every 12.5 minutes, alarm output only with cyclic PHT alarm Cyclic PHT Air Detector Not permitted with P.C.B. LP 450-2 not assigned The basic position on delivery is in italics. "No assignment" requires the OFF position. 5-68 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 135: Lp 632 (Cpu 2) Dip Switch Array 2

    With HPU Not permitted V39 Test Fast heater for HDIS Inactive Active not assigned not assigned The basic position on delivery is in italics. "No assignment" requires the OFF position. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-69...

  • Page 136: Lp 634: Dip Switch (Array 1)

    If an alarm system is set for which the staff has not been trained yet, instructions must be given prior to the first treatment. In the Treatment types menu, you can select between the Acute alarm system (default setting) or the Standard alarm system. 5-70 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 137: Software Update

    D8 serve for evaluating the error (see Error code table page 5-72). 5. Turn the device off 6. Re-set DIP switch 7 to OFF 7. The SD-card may be removed or remain inserted Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-71...

  • Page 138: Error Code Table

    Memory location in the update client not written on correctly / Repeat update (change MDC-II board, if necessary) Transfer buffer underrun / Communication error, repeat update (change LP 1631 or MDC-II board, if necessary) 5-72 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 139 Communication error, repeat update (change LP 1631 or MDC-II board, if necessary) Data block acknowledge – error 5 / Communication error, repeat update (change LP 1631 or MDC-II board, if necessary) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-73...

  • Page 140: Service Program (Quick Guide)

    With the Service Software 4008 application open, use "Help" from the menu bar to access the Quick Guide, as follows: → → "Help“ "Help Topics“ (1) → → „Help“ „Context Help“ (2) (see Fig. below) 5-74 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 141 "Documentation" directly from the folder on the corresponding drive (3). The "Documentation" folder contains the German and the English version of the Quick Guide in PDF format (4) (see following Fig.). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 5-75...
  • Page 142 Chapter 5: Setup / service program 5-76 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 143: Tsc / Maintenance

    Specifications The technical specifications must be adhered to. Warning When the device is returned to use, check that the pressure of the water supply meets the prescribed minimum pressure. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 144: Accessories And Supplies

    TSC / MA test report See the following pages. This report differs from the TSC test report in the first column Type (e.g., TSC, MA) and the maintenance items (see chapter 6.5 page 6-32). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 145 – Array 2, switch 5 is on OFF ® DIASAFE plus ® DIASAFE plus filter life checked. – –  Hydrophobic filter (F111) and hydrophobic filter / test valve (F184) – –  replaced. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 146 – 100 mmHg / ±3 mmHg – 50 mmHg / ±3 mmHg 11.5 Safety valve: Emptied at 320 mmHg ±10 mmHg DIAGNOSTICS – –  11.6 Blood pressure measurement performed. Preparation – –  Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 147 The device has been released for further use  Yes (attach inspection label).  No Date of next inspection: Remarks: Date: Signature: Stamp: Warning On completion of these procedures it is imperative to run a disinfection. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 148: Explanations On The Test Report - Tsc / Ma Tsc, Explanations On Test Report

    The battery fuse accessible (see illustration below) (1) from the outside corresponds to the indicated value. Alternative to checking the fuse: If the seal is undamaged, the battery fuse does not have to be checked. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 149 Re 1.2 Labels and identifications are present and legible (with illustrations below). 2 x label "Type label complete device“ Check device specification: Serial number Equipment code 1 x label "Made in Germany" Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 150 (monitor / chassis unit) 1 x label "Type label monitor unit / chassis unit“ 1 x label "Hot surface“ 1 x label "Power supply unit type label“ 1 x label "Hydraulic unit type label“ Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 151 Chapter 6: TSC / maintenance 1 x label "Type label EBM“ 1 x label "Insert dialyzer lines here“ 1 x label "Refer to instruction manual/booklet“ Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 152 Chapter 6: TSC / maintenance ® 1 x label „Hot rinse“ (DIASAFE plus) 1 x label „Hot rinse“ (overflow tube) 1 x label „Hot rinse“ (shunt interlock) 1 x label „Hot rinse“ (disinfection solution) 6-10 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 153 Chapter 6: TSC / maintenance 1 x label „Potential equalization“ 1 x label "To / from dialyser“ 1 x label "CDS warning label“ (option) 1 x label "Water input / drain, max. 6 bar“ Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-11...
  • Page 154 1 x label „max. 5 kg“ (IV pole) ® 1 x label „Hot rinse“ (bibag connector, on the outside) ® ® 1 x label „bibag “ (bibag connector, on the inside) 6-12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 155 1 x label „Hot rinse“ (sealing cap, on the outside) 2 x Label "Warning label risk of hand injury" (EBM hinge bracket on the left and on the right) 1 x label „Warning“ (BPM connection) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-13...
  • Page 156 Chapter 6: TSC / maintenance 2 x labels "Tipping hazard" (housing left and housing right) Bed-Side-Link (option): 2 x label: „LAN“ and „CardBox“ 6-14 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 157 Mechanical condition permits further safe use. There are no signs of damage or contamination affecting proper function of the device. To be checked: – Tubings and cuff of BPM (option) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-15...
  • Page 158 Replace the filters in the suction tubes: – Filter / concentrate (F71) – Filter / bicarbonate (F72) Re 2.4 Replace the vent valve (V92). With CDS option, replace the concentrate check valve (V117). 6-16 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 159 Replace filter / degassing orifice (F210) (if present). ® Re 2.13 bibag connector (H136), replace O-rings. Grease the O-rings with Unisilkon grease before installation. Re 2.14 Replace shabby and/or dirty tubes. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-17...
  • Page 160 The basic settings of the DIP switches are marked red in the illustrations below. A detailed overview can be found in chapter 5 (see chapter 5.2 page 5-64). Check of the DIP switches P.C.B. LP 1631 (CPU 1): 6-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 161 – Array 2, switch 5 is on OFF LP632 ® Re 4 DIASAFE plus ® Re 4.1 Check of the DIASAFE plus filter life, maximum filter life: 12 weeks. Operating condition: Off Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-19...
  • Page 162 (measuring point D in HU). The negative pressure must be between 0.81 bar and 0.85 bar. Re 7.4 Check balancing chamber relief pressure at a flow of 800 ml/min (relief valve A78). 6-20 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 163 Re 8.2 Measure the volume of the concentrate pump in liters or compare with an appropriate reference device. If necessary, make settings according to calibration instructions. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-21...
  • Page 164 Re 9.3 Arterial and Single-Needle blood pump. Operating condition: Service mode / CALIBRATION Check the blood pump rate under CALIB. (B)-PUMP-RATE. Calibrating the blood pump rate (see chapter 9.1.8 page 9-9) 6-22 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 165 – Venous pressure inlet open against atmosphere – Flow off Check zero point. With the dialysate circuit open, the water level must be approx. 10 cm above the shunt interlock. Check slope. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-23...
  • Page 166 After the system has recognized that the circuit is open, the flow is switched on automatically. Wait for MUTE-LED The Audio paused LED is flashing. Audio paused DATA STORED After approx. 3 s 6-24 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 167 The venous occlusion clamp must close in the event of a blood alarm. Operating condition: Preparation Re 10.6 Air detector, check the venous occlusion clamp. Pressure may not drop by more than 0.1 bar within 3 minutes. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-25...
  • Page 168 Remove any differences by running a calibration program. Re 10.8 Desired temperature 36.5 °C ±0.2 °C checked with reference device. Operating condition: Dialysis The device must be entirely closed during this check! 6-26 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 169 – 200 mmHg / ±3 mmHg – 150 mmHg / ±3 mmHg – 100 mmHg / ±3 mmHg – 50 mmHg / ±3 mmHg Operating condition: Service mode / DIAGNOSTICS Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-27...
  • Page 170 Max. 0.3  (with power cable). Operating condition: Off The protective earth resistance must be checked on the following measurement points. The exact measuring points are indicated in the figures. 6-28 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 171 – Heater rod - outward measurement point (screw head) (1) on the bottom right on the rear side of the device – Screw head (2) / monitor rear – Screw head (3) / power supply unit Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-29...
  • Page 172 Differential current measurement according to figure 5: Direct measurement according to fig. 4: The unit under test must be insulated when installed. All earth connections (e.g. potential equalization, ...) have to be removed. 6-30 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 173 470 + (470 – 390) = 470 + 80 = 550 (-> not passed!) Re 13 Functional test Re 13.1 T1 test performed. Operating condition: T1 Test T1 test passed without errors. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-31...

  • Page 174: Test Report - Tsc

    The explanations on this report can be found on the previous pages (see chapter 6.4 page 6-6). TSC report numbering Numbers, which are not listed here, are not included in the TSC. They are part of the Maintenance procedures. 6-32 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 175 – – 50 mmHg / ±3 mmHg – 11.5 Safety valve: Emptied at 320 mmHg ±10 mmHg DIAGNOSTICS – –  11.6 Blood pressure measurement performed. Preparation – –  Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 6-33...
  • Page 176 The device has been released for further use  Yes (attach inspection label).  No Date of next inspection: Remarks: Date: Signature: Stamp: Warning On completion of these procedures it is imperative to run a disinfection. 6-34 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 177: Error Messages

    (V24 = off, V26 = on, V24B = off). – Acknowledgement (V24, X637/C1)  X632/A4 not 24 V – Acknowledgement (V26, X637/C2)  X632/A6 not 0 V – Acknowledgement (V24B, X637/C23)  X632/A5 not 24 V Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 178: Opt. Detector Test

    CPU2 recognizes that the optical detector senses opaque fluid (required because of the test in the cleaning program). – Acknowledgement X632/A30 not 12 V. – AD28 defective F95 opt. Detector System error Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 179: Blood System Test

    – Control line (BPSST_VEN, X634L/B15)  X348V/1 not 12 V or (BPST_VEN, X634L/A15)  X348V/3 not 12 V – IC16 on P.C.B. LP 633-5 defective. – P.C.B. LP 633-5 recognizes Single-Needle pump although it is not connected. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 180 – Acknowledgement line (BPUS, X348A/8)  X632/A13 not 0 V – Acknowledgement line (BPUS, X348A/8)  X632/A13 not 12 V – Blood pump speed is set to “0”: preset speed during the T1 test Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 181: Ven. Pressure System Test

    – Control (VENT_VALVE, X634R/C18)  X351/1 of the vent valve in the LD is defective – Acknowledgement (P_VEN, X351/4)  X632L/C17 that the voltage value is outside the zero point tolerance – P-venous has not been calibrated Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 182: Air Detector Test

    Closing of the air detector clamp via the CPU1 control line was not possible, or CPU2 acknowledgement is incorrect. – Clamp control (CLP_CTL, X634/C14)  X351/8 not 0 V. – Acknowledgement (LDA2, X351/6)  X632/C14 not 0 V Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 183 6.5–13.5 V after 3 seconds. – Adapter board AD28 not connected – Acknowledgement (X351/11 X633L/25A jumper to X633L/ B7) not 12 V – Relay on AD28 failed to drop. F95 Air Detector System error Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 184: Display Test

    – The test level is incorrect (TESTBATT, X634R/C23)  X639/A10, no 12 V pulse (100 ms) – Fuse in the base is defective – R39 on P.C.B. LP 647 defective, possibly caused by flickering power supply unit F95 Battery System error Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 185: Blood Leak Test

    The actual temperature is higher than 39.0 °C (test running time 15> 15 minutes). – Calibrate the temperature – The regulating sensor (NTC-2) is defective – Acknowledgement (T_DIAL1, X633L/B16)  X632/A24, voltage got stuck. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 186: Negative Pressure Test (Negative Pressure Holding Test)

    – The D-A converter (IC11) on P.C.B. LP 632 is defective – The operational amplifier (IC1/IC3) on P.C.B. LP 632 is defective – Acknowledgement (P_DIAL, X633L/B6)  X632/A29 is defective – CI signal is missing (P.C.B. LP 632  X632/B22). 7-10 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 187: Positive Pressure Test (Positive Pressure Holding Test)

    – Solenoid valve V26 mechanically not open – Solenoid valve V43 mechanically not closed The balancing chamber is switched to passage during this test sequence. V24, V24B and V43 are closed; V26 is open. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-11...
  • Page 188 The second working point (116 digits) of the differential amplifier cannot be set correctly. – The D-A converter (IC11) on P.C.B. LP 632 is defective – The operational amplifier (IC1/IC3) on P.C.B. LP 632 is defective 7-12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 189 – The D-A converter (IC11) on P.C.B. LP 632 is defective – The operational amplifier (IC1/IC3) on P.C.B. LP 632 is defective – Acknowledgement (P_DIAL, X633L/B6)  X632/A29 is defective Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-13...

  • Page 190: Uf Function Test

    No activity of the UF pump 1 during the test (5 seconds). – Acknowledgement (UF_P1, X637/B23)  X632/A7, no LOW pulses. – Control line (UF_P1, X634L/ABC23) X637/B23, no LOW pulses. 7-14 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 191: Conductivity Test

    The bibag CD detuning is not more than 1 mS/cm. – Acknowledgement (COND_SIGNAL3, X633R/A12)  MP TP3 on P.C.B. LP 633-5, change in voltage insufficient – Detuning (COND_DET, X632/A21) X633L/B31 insufficient Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-15...

  • Page 192: Diasafe Plus Test/ Hpu Test

    V183 in the system. – V183 fails to open, mechanically defective – Compressor P185 defective, not running – HPU, V183 and / or compressor P185 output stage etc. defective 7-16 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 193 F43 DIASAFE plus See error message between F03 and F04 DIASAFE plus F44 DIASAFE plus See error message between F03 and F04 DIASAFE plus F95 DIASAFE plus System error F95 HPU Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-17...

  • Page 194: Device Error During Cleaning Programs

    Dis I – IV. Another possibility of correcting the problem can be found in the service mode (by a service technician only) in the NOVRAM menu item (clear V84 malfunction). 7-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 195: Psw (Pressure Switch) Monitoring During Free Rinsing (Only With Devices With Cds)

    – Check acknowledgement of pressure switch on P.C.B. LP 633-5: Bicarbonate: X633L/A19 – Cartridge filter (F210) upstream of degassing pump clogged or wrong filter (filter for disinfectant container) installed. Filters can be distinguished by different adapters. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-19...
  • Page 196 – Switching point of pressure switch too low: Desired= 700 mbar ±20 mbar – Check acknowledgement of pressure switch on P.C.B. LP 633-5: Bicarbonate: X633L/A19 7-20 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 197 However, this message is displayed only if a mandatory rinse program is requested, since the concentrate and bicarbonate lines still have to be emptied before the device is switched off. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-21...

  • Page 198: Rinse Section Test (Check Of V91, V99, V100) (Only Devices With Cds)

    – Pressure switch for PSW_102 (S123) fails to open Rinse Failure F14 Shortly before the end of the mandatory rinse in Dis I – V. Rinse section test not completed correctly. Possibly caused by flow problems. 7-22 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 199: Rinse Section Test (Check Of V91 And V98) (Only Devices Without Cds)

    – V100 fails to open mechanically (possibly clogged) – V91 constantly electrically or mechanically open – Concentrate pump fails to pump – Filter (148) clogged – Pressure switch fails to open Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-23...
  • Page 200 – Concentrate line squeezed at strain relief Rinse Failure F14 Shortly before the end of the mandatory rinse in Dis I – V. Rinse section test not completed correctly. Possibly caused by flow problems. 7-24 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 201: V39 Test

    CPU-II failed During a cleaning program in RI I to II, HR I to III, Dis I to V. The watchdog relay has dropped. Communication (RxD or TxD) may be disturbed. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-25...
  • Page 202 During a cleaning program in RI I to II, HR I to III, Dis I to V. V102 electrically opened. 24 V will be turned off. The error cannot be acknowledged. 7-26 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 203 Battery voltage < 17.2 V ±2.5 % Only in the event of a power failure during the cleaning programs. If the voltage drops below 17 V, the device will switch off. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-27...

  • Page 204: Error Messages After Turning Power On

    No valid value has been filed during start in the NOVRAM. The temperature difference between NTC109 and NTC3 is too high. Switch off NTC 109 in the SETUP MENU, or recalibrate the temperature. 7-28 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 205: Error Messages During Treatment

    Cyclic PHT F03 IC1 or IC3 on P.C.B. LP 632 is defective, or device leakage Cyclic PHT F04 It was not possible to complete the test within a specific time interval Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-29...
  • Page 206 Possible cause: – Controlling monoflop on LP 634 defective F329 UF failure Pulse time of one UF1 pump stroke exceeds 500 ms. Possible cause: – Controlling monoflop on LP 634 defective 7-30 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 207 CPU2 UF deviation compared to the theoretical UF target volume. Possible cause: – System error F354 UF failure UF rate exceeds the maximum rate allowed. Possible cause: – System error Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-31...

  • Page 208: Hpu (Hydraulic Processing Unit) Error Messages

    HPU Error F08 General valve malfunction: – System error HPU Error F09 Compressor error(185) – MV43 defective or activated – Compressor 185 defective or activated – Error on P.C.B. LP 941 7-32 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 209 – CRC error in the transfer HPU  CPU1 – The electrical test (VDE) was performed directly after turning the device on. Turn the device on at least 2 minutes before the test. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-33...

  • Page 210: Blood Pump (Arterial) Error Messages

    Time basis error gate array <- -> microcontroller Interrupt INT0 constantly triggered by gate array (no main loop runs) Error serial communication between CPU1 and LP 950 Optical sensor (no pulses) 7-34 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 211: Bpm Module Error Messages

    (Remove the cuff from the A failure is detected if the CPU-P1 pressure is > ±9 mmHg or the pressure patient!) change is > ±1 mmHg 5 seconds after starting a measurement. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-35...
  • Page 212 Interval pause < 30 seconds (Remove the cuff from the patient!) E90 BPM error CPU-P2 pressure > 330 mmHg for more than 300 ms. (Remove the cuff from the patient!) 7-36 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 213 25 seconds. Monitoring will then be active in order to detect a pressure stage. patient!) E99 BPM error Pressure difference between CPU-P1 and CPU-P2 on 1st stage > 20 mmHg (Remove the cuff from the patient!) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 7-37...
  • Page 214 Chapter 7: Error messages 7-38 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 215: Tools (Service Equipment)

    35 °C to 39 °C. We recommend using UMED measuring equipment as supplied by the manufacturer. HMED pressure measuring instrument with case (set) Universal measuring device UMED with case (set) (temperature, conductivity, pressure) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 216 Chapter 8: Tools (service equipment) Secutest VDE test device (without printer module) Printer module Carrying case (not illustrated) Service Software Set 4008 Measuring cylinder 100 ml Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 217 Chapter 8: Tools (service equipment) ESD service kit ESD workshop kit Extraction tool for ICs Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 218 Chapter 8: Tools (service equipment) Electronic pocket scales Adjustment set for 22-mm air detector ® Calibration connector for bibag Conductivity / temperature Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 219 Chapter 8: Tools (service equipment) ND grey foil filter 0.4 Deep hexagon socket wrench for Luer-Lock Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 220 Chapter 8: Tools (service equipment) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 221: Calibration / Adjustment

    (see chapter 9.1.11 page 9-11) (Single-Needle pressure) (optional) Adjusting the current increasing pulse (see chapter 9.1.15 page 9-14) Setting the Hall sensors in the heparin pump (see chapter 9.1.46 page 9-39) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 222: Calibration Menu Structure

    Part 14 Conf CALIBRATE BLD see Part 15 Conf CALIB. BIBAG VALUES see Part 16 Conf RESET FAILURE RECORD see Part 17 Conf NOVRAM see Part 18 Conf back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 223 (see chapter 9.1.38 page 9-34) CALIBRATE BLD (see chapter 9.1.42 page 9-37) CALIB. BIBAG VALUES (see chapter 9.1.43 page 9-38) RESET FAILURE RECORD (see chapter 9.1.44 page 9-38) NOVRAM (see chapter 9.1.45 page 9-39) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 224: Part 1: Calibrating The Arterial Pressure

    The accuracy of the pressure gauge used must correspond to that of the UMED or HMED. The accuracy of the pressure gauge used must at least correspond to the following values: –1 to 2 bar: ±5 mbar 2 to 8 bar: ±20 mbar Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 225: Part 2: Calibrating The Pressure In The Arterial Blood Pump

    Start/Stop key on the blood pump module The values are stored. Should this message fail to appear, repeat the calibration procdure. Reset the hex switch to position 2 in the final step. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 226: Without Menu Display: Setting The Blood Pump Stop Alarm

    Without menu display: Setting the blood pump stop alarm Set the hex switch on P.C.B. LP 624 (pos. 1) to position B. If the error message E02 appears on the blood pump display, reset it with the Start/Stop key. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 227: Part 3: Calibrating The Venous Pressure

    The accuracy of the pressure gauge used must correspond to that of the UMED or HMED. The accuracy of the pressure gauge used must at least correspond to the following values: -1 to 2 bar ±5 mbar 2 to 8 bar ±20 mbar Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 228: Part 4: Calibrating The Venous Pressure Measurement In The Air Detector

    Check zero point and slope; if necessary, repeat the procedure. Note: When adjusting the air detector, execute the CAL. VENOUS PRESSURE menu item. Fig.: P.C.B. LP 450-2 Potentiometer P3 Potentiometer P4 P.C.B. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 229: Part 5: Calibrating The Blood Pump Rate

    Note: Set the line diameter to 8 mm before starting the calibration procedure and press Start/Stop on the blood pump. * The BP rate of 550 ml/min represents a default value. It can be changed using the LM (+/–) keys. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 230: Part 5.2: Calibrating The Sn Blood Pump Rate (Option)

    Setting the Single-Needle stroke volume  1. Simultaneously press the  and Start/Stop keys. 2. Press the  and  (+ / –) keys to set the stroke volume and confirm with Start/Stop. 9-10 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 231: Without Menu Display: Calibrating The Single-Needle Blood Pump (Single-Needle Pressure) (Optional)

    Single-Needle pump: the lower switching point is fixed (75 mmHg). – the upper switching point depends on the stroke volume, see table below: Stroke volume (ml) Upper switching point (mmHg) ±7 mmHg Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-11...

  • Page 232: Part 6: Measuring The Volume Of The Uf Pump In Liters

    Note Measuring cylinder accuracy: ±0.5 %. Note When using scales as a measuring instrument, please ensure that concentrate is not connected. 9-12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 233: Part 7: Calibrating The Degassing Pressure

    "Calibrate flow", maybe the setting of the current increasing pulse must be changed. Note The flow selected first is accompanied by the DIASAFE-filling act. message which is displayed for the duration of 17 balancing chamber switchings. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-13...

  • Page 234: Without Menu Display: Adjusting The Current Increasing Pulse

    10 seconds after each half revolution!) until the actual flow is again approx. 300. – Turn potentiometer P1 in clockwise direction for another 2 revolutions. Case 2: The device is in intrinsic pulse mode ("Eigentakt"). – Display: flow (300) = 147 9-14 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 235: Part 9: Calibrating The 500 Flow Rate

    Change the digits in display  (field y) by pressing the +/– keys, until the actual value agrees with the specified value (500).  Audio paused DATA STORED After approx. 3 s Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-15...

  • Page 236: Part 10: Calibrating The 800 Flow Rate

    Part 11.1 Conf Check TEMPERATURE see Part 11.2 Conf OCM TEMP.-Check see Part 11.3 Conf back to menu ? Note Accuracy of the measuring instrument to be connected externally: ±0.2 °C. 9-16 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 237: Part 11.1: Setting The Dialysate Temperature

    NTC3 temperature  NTC4, 12 bit  Dynamic measuring range switching  Note The hydraulic unit must be installed, the rear wall closed and the ® DIASAFE plus must be covered. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-17...

  • Page 238: Part 11.2: Check The Dialysate Temperature

    Repeat the Tolerance: ±0.5 °C procedure with different values (e.g. 35/39 °C) Note The hydraulic unit must be installed, the rear wall closed and the ® DIASAFE plus must be covered. 9-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 239: Part 11.3: Checking The Dialysate Temperature For Ocm

    Repeat the ±0.2 °C procedure with different values (e.g. 35/39 °C) Note The hydraulic unit must be installed, the rear wall closed and the ® DIASAFE plus must be covered. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-19...

  • Page 240: Part 12: Calibrating The Mixing System

    MAND. FILLING active Time left displayed in display field Œ After 9 s Press ALARMTONE MUTE Audio paused act temp = XX.X °C The membrane pumps are running; the display counts down. 9-20 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 241: Part 12.2: Determining The Balancing Chamber Volume

    BC-Volume = 30.19 ml Audio paused DATA STORED After approx. 3 s Note Measuring cylinder accuracy: ±0.5 %. Note When using scales as a measuring instrument, please ensure that concentrate is not connected. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-21...

  • Page 242: Part 12.3: Calibrating The Concentrate Pump Stroke

    CONP-Vol = 0.828 ml Enter the determined volume of one pump stroke by pressing the +/– keys. Audio paused DATA STORED After approx. 3 s Note Measuring cylinder accuracy: ±0.5 %. 9-22 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 243: Part 12.4: Measuring The Volume Of The Concentrate Pump In Liters

    Check the volume and, if necessary, repeat the procedure. Note Measuring cylinder accuracy: ±0.5 %. Note When using scales as a measuring instrument, please ensure that concentrate is not connected. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-23...

  • Page 244: Part 12.5: Calibrating The Bicarbonate Pump Stroke

    +/– keys. Audio paused DATA STORED After approx. 3 s Note Measuring cylinder accuracy: ±0.5 %. Note When using scales as a measuring instrument, please ensure that concentrate is not connected. 9-24 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 245: Part 12.6: Measuring The Volume Of The Bicarbonate Pump In Liters

    Check the volume and, if necessary, repeat the procedure. Note Measuring cylinder accuracy: ±0.5 %. Note When using scales as a measuring instrument, please ensure that concentrate is not connected. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-25...

  • Page 246: Part 12.7: Checking The Concentrate And Bicarbonate Volumes

    However, when returning to “CAL. MIXING-SYSTEM”, the display will indicate the factory setting again. Note Measuring cylinder accuracy: ±0.5 %. Note When using scales as a measuring instrument, please ensure that concentrate is not connected. 9-26 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 247 OCM PULSE calibr. see Part 13.3 Conf CONDUCTIVITY Check see Part 13.4 Conf OCM COND.-Check see Part 13.5 Conf TEMP/COND COMP Check see Part 13.6 Conf back to menu ? Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-27...

  • Page 248: Part 13.1: Conductivity Setting

    CD cell 7; 12 bit / 8 bit switching  Steps for concentrate pump  Steps for bicarbonate pump  CD cell 110; 12 bit / 8 bit switching  9-28 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 249: Part 13.2: Temperature/Conductivity Compensation Setting

    Verify that the preset temperature of 39 °C is achieved and that it has stabilized. Check: Display, LED bargraph display Tolerance: ±0.5 °C Audio paused DATA STORED After approx. 3 s Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-29...

  • Page 250: Part 13.3: Calibrating The Ocm Pulse

    Tolerance per pulse: ±25 Audio paused DATA STORED After approx. 3 s Note If the value is outside ±25, the conductivity measuring system of the hemodialysis device must be checked. 9-30 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 251: Part 13.4: Conductivity Test

    3 s CD cell 110; 12 bit / 8 bit switching  act.cond: XX.X mS/cm Verify the conductivity. Check: Reference meter, display, LED bargraph display. Repeat the procedure with different values. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-31...

  • Page 252: Part 13.5: Checking The Ocm Conductivity

    CD cell 110; 12 bit  After approx. 3 s CD cell 110  OCM Cond.-Check Verify the conductivity. Check: Reference meter, display, LED bargraph display. Repeat the procedure with different values. 9-32 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 253: Part 13.6: Temperature / Conductivity Compensation Test

    (7, 110) against each other. The tolerance of the two conductivity cells may not exceed 0.05 mS/cm. If this tolerance is exceeded, the OCM pulse must be calibrated. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-33...

  • Page 254: Part 14: Calibrating The Dialysate Pressure

    UMED or HMED. The accuracy of the pressure gauge used must at least correspond to the following values: -1 to 2 bar ±5 mbar 2 to 8 bar ±20 mbar 9-34 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 255: Part 14.1: Dialysate Pressure

    After the system has recognized that the circuit is open, the flow is switched on automatically. Wait for MUTE-LED The Audio paused LED is flashing. Audio paused DATA STORED After approx. 3 s Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-35...

  • Page 256: Part 14.2: Tmp-Check

    Use the following steps to check flow compensation: – Use the Arrow keys to select the Flow setting field. – Set the flow by pressing the + / – keys – Confirm with Audio paused key 9-36 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 257: Part 15: Blood Leak Voltage

    Tolerance for dimness voltage: 5 V ±0.3 V. Note: If values deviate check the glass burette for contamination. Close the housing; temperature 37 °C; avoid incident light from an external source. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-37...

  • Page 258: Part 16: Calibrating The Bibag ® Values

    With test plug: 45,7 mS/cm or 84,5 mS/cm 9.1.44 Part 17: Reset the failure record RESET FAILURE RECORD Conf Audible alarm Are you sure ? Audio paused ACKNOWLEDGED After approx. 3 s 9-38 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 259: Part 18: Initializing The Novram, Clearing The Mandatory Rinse, Erasing A V84 Malfunction

    – Adjust Hall sensor 1, so that the the bottom of the plunger and the end of the syringe's scale (0 ml) are on the same level. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-39...
  • Page 260 Each time Hall sensor 2 was adjusted, the complete setting for Hall sensor 2 have to be repeated. – Briefly press the  key (syringe plunger holder moves to its upper end position). 9-40 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 261 Chapter 9: Calibration / adjustment Hall sensor 1 Hall sensor 2 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-41...

  • Page 262: Hydraulics Unit

    – Pull back the knurled nut on the pressure reducing valve A61. – Turn the knurled nut to set the water pressure to the desired value (clockwise: "+", counterclockwise: "–"). – Push the knurled nut back in. 9-42 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 263: Degassing Pump Pressure

    Adjusting the pressure of the degassing pump: – Enter the CALIBRATION service menu, select and start the option CAL. DEGAS. PRESSURE (see Part 7: Calibrating the degassing pressure page 9-13). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-43...
  • Page 264 The setting for the degassing pump has to be increased in increments from a low speed until no significant increase of the degassing pump pressure can be detected anymore. This setting can also be saved. 9-44 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 265: Balancing Chamber Loading Pressure

    Adjusting the loading pressure of the balancing chamber: – Use the loading pressure valve A65 to adjust the loading pressure to the desired value. Turning the adjusting screw clockwise will increase the loading pressure. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-45...

  • Page 266: Flow Pump Pressure

    – If it deviates from the desired value, the pressure of the flow pump must be adjusted. Adjusting the pressure of the flow pump – Use the relief valve A78 to adjust the rated value. 9-46 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 267: Uf Pump Volume

    – Change the delivery volume, using the adjusting screw (turning the adjusting screw clockwise reduces, turning it counter-clockwise increases the stroke volume). – Retighten the lock nut – Verify the delivery volume Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-47...

  • Page 268: Cds (Central Delivery System) Pressure Switch

    0.7 bar continues to act on the pressure switch. – Check the switching point by means of the audible alarm. Desired value: Pressure switch (Envec): 0.68–0.72 bar. Fig.: CDS pressure switch (PSW 123) 9-48 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 269 Chapter 9: Calibration / adjustment Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-49...
  • Page 270 Measured switching pressure: 130 mbar +30 mbar. Note In the menu item E: CPU1_BIBAG_PSW, the active level is identified by 1111. The active level of the circuit output is LOW (< 1 V). 9-50 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 271: Air Detector

    UMED "External Sensors 1–5" using the External sensor cable. Only for UMED: not applicable for HMED or pressure gage! Luer-Lock adapter Put the tubing into the venous occlusion clamp Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-51...
  • Page 272 The ambient temperature should be between 15 °C and 35 °C. Warning The calibration using the set for the air detector calibration is only valid for devices running with Fresenius tubing systems. Observe the “use by” date! 9-52 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 273: Adjustment Using The Set For Air Detector Calibration (See Adjustment Instructions)

    Remove residual grease using lint-free cloth and a permissible disinfectant. – In addition, the venous occlusion clamp has to be checked and the optical detector has to be calibrated and checked (see chapter 9.3.1.2 page 9-54). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-53...

  • Page 274: Checking The Venous Occlusion Clamp

    DIAGNOSTICS service menu: Read digital inputs CPU 1, select the menu item E: CPU1_OD_IN: – Install the grey filter, single-laid; close the flap – The display changes from 1111 to 0000 9-54 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 275: Alternative: Adjustment Without The Set For Air Detector Calibration

    – Remove the venous bubble catcher from the air detector. – In addition, the venous occlusion clamp has to be checked and the optical detector has to be calibrated and checked (see chapter 9.3.1.2 page 9-54). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 9-55...
  • Page 276 Chapter 9: Calibration / adjustment 9-56 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 277: Servicing / Repair

    3 days. Warning When the device is returned to use, check that the pressure of the water supply meets the prescribed minimum pressure. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-1...

  • Page 278: Equipment

    Chapter 10: Servicing / repair 10.2 Equipment Closing plug set for hydraulic tubings Unisilkon grease Anti-tamper fixing (low-/medium-/high-strength screwlock) 10-2 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 279: Component Overview

    P.C.B. LP 633-5 Input board P.C.B. LP 634 Output board P.C.B. LP 1631 CPU 1 P.C.B. LP 630 Motherboard P.C.B. LP 632 CPU 2 MDC-II board P.C.B. LP 636 External connectors Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-3...

  • Page 280: Extracorporeal Blood Circuit Module (Ebm)

    (optional) Single-Needle pressure transducer (optional)17 Heparin pump drive SN hydrophobic filter (optional) BPM module (optional) P.C.B. LP 624 Arterial blood pump Rotary magnet, venous occlusion clamp P.C.B. LP 1627 Display 10-4 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 281: Hydraulics Rear

    Chapter 10: Servicing / repair 10.3.3 Hydraulics rear F184 CD7 V183 V43 P97 V100 V102 S123 P185 H54a V100* V117 F210 S182 F119 H151 P22a V24b Hydraulics legend (see chapter 10.3.6 page 10-8) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-5...

  • Page 282: Hydraulics, Lateral View From The Left

    Chapter 10: Servicing / repair 10.3.4 Hydraulics, lateral view from the left CD110 V99 F111 V112 S134 H90b S202 CD132 H201 V188 Hydraulics legend (see chapter 10.3.6 page 10-8) 10-6 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 283: Hydraulics, Lateral View From The Right

    Chapter 10: Servicing / repair 10.3.5 Hydraulics, lateral view from the right P97a F148 F149 P21a H90a V189 H205 Hydraulics legend (see chapter 10.3.6 page 10-8) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-7...

  • Page 284: Hydraulics Legend

    Multifunction block S182 Pressure transducer 2 Degassing orifice S202 Concentrate level sensor H90a Concentrate rinse chamber S204 Bicarbonate level sensor (hidden by S202) H90b Bicarbonate rinse chamber Concentrate suction tube 10-8 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 285: Assignment Of The Hydraulic Processing Unit (Hpu)

    Bibag SW Bibag (LP1628) P-Dial 1 (9) X A6 X A4 X A3 X 10 X B1 X R2 V89 Sens. ZKV PSW Reedk. 10 LP 941 WTR / HPU Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-9...

  • Page 286: Assembly Of Components

    Gear pumps (pump on drive), membrane pumps, 1.2 Nm UF pump, heat exchanger: Potential equalization bolt: 6.5 Nm Luer-Lock: 2.3 Nm Rotary magnet and heat conduction plate: 1.3 Nm Heating block with float switch: 1.5 Nm 10-10 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 287: Housing And Cart

    Unscrew the lock nut (2) and the brake cable (1). Slightly press on the brake and unmount the brake cable. Then dismount the brake roller by unscrewing the 4 screws (1). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-11...

  • Page 288: Brakes

    M5x55 flat head screws. Remove 4 clamping strips (2) with 2 screws each. Remove the brake shaft with brake pedal (1). The spring plates can each be removed with 1 screw. 10-12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 289: Shunt Interlock

    Lock the nut to secure the position. 10.5.4 Shunt interlock 10.5.4.1 Shunt interlock complete Remove the screw (1) and pull out the IV pole to the top. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-13...

  • Page 290: Microswitch

    – Color coding 10.5.4.2 Microswitch Unscrew 4 screws (1) and remove the shunt interlock housing (2). Unscrew the microswitch covering (1). Pull out the microswitch (1) including cable to the top. 10-14 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 291: Power Supply Unit And Battery

    2 screws, and pull the power supply unit out of the housing to the rear. After replacement or repair, check the voltages in the calibration menu, calibrate the temperature, and check the temperature. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-15...

  • Page 292: Power Board

    Pull off the cable from the power board (1), remove 6 screws (2), and dismount the power board. 10.6.2.2 Heater board Disconnect all cables from the heater board (1). Remove 5 screws (2) and dismount the heater board. 10-16 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 293: Battery

    Connect up as shown in the following figure. 10.7 Monitor 10.7.1 Opening the monitor Remove the screws (1) and the cover (2) and push the monitor to the front. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-17...

  • Page 294: Removing And Installing The Printed Circuit Boards

    Pull off all cables from P.C.B. LP 630. Unscrew P.C.B. LP 630 with 9 nuts (1). When installing, secure the nuts with anti-tamper fixing. After replacement or repair, check the jumpers. 10-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 295: Lp 636 External I/O Board

    Press back the detent mechanisms (1) and remove the front panel from the device. Unscrew the perforated plate (3) with 4 screws. After replacement or repair, run the display test and the key test. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-19...

  • Page 296: Mdc-Ii Board And Backlight Inverter

    Screw off the 4 threaded rods (1) and lift out the MDC-II board. The backlight inverter (2) can be soldered off from the bottom side of the MDC-II board. 10-20 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 297: Tft Display

    2 washers (1) each, and lift out the TFT display (2). 10.7.5.5 Backlighting Remove the screws (2) and self-cutting screws (1), and press in the detent mechanism (3). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-21...

  • Page 298: Operation Status Indicator (Traffic Light)

    Pull off the connector (3) from P.C.B. LP 636. Press back the detent mechanisms (1) and remove P.C.B. LP 1131 (2). Unscrew the screws (1) to remove the status indicator housing. After replacement or repair, check the flows. 10-22 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 299: Hydraulics Unit

    To do so, pull the connecting cables (2) from the HPU, disconnect the heater rod cables, and pull the tubes running ® to the bibag connector (1). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-23...

  • Page 300: Lp 941 Hpu With Distribution Bar

    To remove P.C.B. LP 941, pull off all cables, press in the side buttons deeply, and pull out the HPU. Connector pin assignment (see chapter 10.3.7 page 10-9). After replacement or repair, calibrate PDial2 and adjust the TMP. 10-24 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 301: Heater Block, Heater Rod And Float Switch

    – Pull off all other tubes from the heater block. – Seal off all tubes with plugs. – Unscrew 2 screws (1). – Lift the heating block slightly and remove Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-25...

  • Page 302: Float Switch

    After replacement or repair, check the temperature. 10.8.3.2 Float switch Removal  To remove the float switch, complete the following tasks: – Remove the 2 screws (1). – Pull out the float switch (2). 10-26 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 303: Heater Rod

    – Unscrew the strain relief (1) from the cap (2). – Unscrew the cap (2) from the connector (3). – Open the connector's strain relief. – Release the cable wires (4). – Expose the cables. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-27...
  • Page 304 Chapter 10: Servicing / repair – Turn the heating rod counterclockwise. – Remove the heating rod. Installation  When re-installing, proceed as follows: – Insert the new seal correctly. 10-28 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 305 – Install the heating rod connector. – Seals (1) are inserted correctly. – Replace the heating block cover. – Tighten the 5 screws with the appropriate torque (see chapter 10.4.2 page 10-10). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-29...

  • Page 306: Multifunction Block

    11 to pressure measuring point D to dosing point H205 12 V43, to filter F76 to pressure transducer S9 13 to air separation pump P97 to filter F74 / sensor S115 10-30 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 307: Balancing Chamber

    When installing, ensure proper arrangement of the tubes: to valve V30 to inlet of heater block H66b to valve V87 to outlet of heater block H66a After replacement or repair, check the flows. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-31...

  • Page 308: Uf Pump

    When installing ensure that the pump outlet (red) faces upwards and the tubing arrangement is correct: Outlet (red) to V86 / V87 / heat exchanger Inlet (white) to filter F74 10-32 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 309: Membrane Pump (Conc/Bic)

    H201 Bicarbonate pump tubing: Outlet (blue) to dosing point H205 Inlet (white) to CD cell CD132 After replacement or repair, measure the membrane pump volume in liters, calibrate, check conductivity. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-33...

  • Page 310: Gear Pump

    Pull off the marked connecting cable (3) from the motor; cable 29 for degassing pump (2), cable 21 for flow pump (1). Unscrew the motor with 3 nuts using a saw ring (1). 10-34 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 311: Blood Leak Detector

    Be absolutely sure to avoid fingerprints and other contaminations on the glass cuvette during repair. Remove the glass cuvette (2). Unscrew the blood leak detector with 2 screws (1). Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-35...

  • Page 312: Valves (Type)

    Solenoid valve with 2 adapters, V24, V24b, V30, V91 high kv value Solenoid valve for disinfection Check valve on heater block Check valve V117 Ventilation valve V112 10-36 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 313: Disinfection Valve V84 With Cd Monitor

    Pull off the cable from V84 (3). Pull of the CD monitor from the valve block (1) and from valve V84 (3). Unscrew V84 with 2 screws (2). After replacement or repair, check the flows. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-37...

  • Page 314: Suction Tube

    Pull off the tube with the tube clamp (3). Pull out the sealing plunger (2) in forward direction. When installing, ensure proper seating of the sealing lip; if necessary, correct with tweezers. 10-38 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 315: Rinse Chamber

    Unscrew the carrier plate (1) with 4 screws (2). Unscrew the reed switch from the rinse chamber adapter with 3 screws (1) and washers. After replacement or repair, run a functional test in the Diagnostics menu. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-39...

  • Page 316: Bibag Connector

    Pull out the bibag connector with tubes and cables. While installing, ensure proper seating of the seal (1). After replacement or repair, check the switching states in the Diagnostics and Functions menu. 10-40 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 317: 2Microswitch

    Unscrew the filter holder with 4 screws (1), pull off the tubes. When installing, ensure proper tubing arrangement: to valve V189 to CD cell CD7 to valve / balancing chamber Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-41...

  • Page 318: Extracorporeal Blood Circuit Module (Ebm)

    Pull out the open EBM a little and turn it into its vertical service position. The EBM clicks into place. Close the EBM (1) in reverse order. To do so, initially press the detent mechanisms outwards. 10-42 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 319: Pneumatic Unit Contamination

    – Single-Needle pressure transducer (optional) – Arterial pressure measurement unit – Compressor unit – Internal compliance chamber for Single-Needle (optional) – Hydrophobic filter When replacing a component, also replace the pneumatic tubing. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-43...

  • Page 320: Bpm (Option)

    10.9.4 Luer-Lock connection cone Cut the tube clamp (2) open and remove it. Pull off the rube, remove the nut (1). When installing, use a new tube and a new tube clamp. 10-44 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 321: Blood Pump

    10.9.5.3 Hall sensor for rotor Unscrew the blood pump stator (1) or double stator (SN option) with 2 or 5 screws (2), respectively. Pull out the stator including cable to the front. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-45...

  • Page 322: Heparin Pump

    (see Syringe type table page 11-26), calibrate the Hall sensors, and check for proper functioning. 10.9.6.2 Optical sensor Remove the screw (2) and washer, and remove the optical sensor (1). 10-46 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 323: Drive

    Remove the screw (2) and pull out the syringe plunger holder (1). Remove the screws (1, 2, 3) and pull out the mechanics. Used screws and torques: 30x25 (0.6 Nm) 30x20 (0.6 Nm) 40x20 (1.1 Nm) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-47...

  • Page 324: Drip Chamber Holder

    (2). Pull out the cylinder pin (3), press back the spring, and pull out the ultrasonic sensor(4) including spring. When installing, stick a new adhesive tape to the angle to secure the cylinder pin. 10-48 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 325: Compressor / Ventilation Valve

    Unscrew the compressor (3) with 2 screws (4) or unscrew the vent valve (1) with 2 screws (2) from the carrier plate. After replacement or repair, run a functional test. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-49...

  • Page 326: Venous Occlusion Clamp With Rotary Magnet, Bolt

    1.0 mm ±0.2 mm. Screw a new bolt into the venous occlusion clamp – secure with Loctite 243. After replacement or repair, run a functional test. 10-50 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 327: Calibration And Test Steps After Repair

    / volume (SN) ® P.C.B. LP 1628 Distributor Check bibag switching states, check BPM (option) for proper functioning P.C.B. LP 941 HPU Calibrate PDial2, calibrate TMP Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-51...
  • Page 328 Functional test Flow pump Set flows, check relief pressure, adjust current increase Degassing pump Degassing pressure, loading pressure TMP pressure transducer (S9, S182) Adjustment ® Pressure switch bibag Diagnostics, check 10-52 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 329 Check with bibag Evacuation valve V188 Check ventilation after air has been sucked in Retentate valve V189 Filter test (in T1 Test) All other valves T1 test and disinfection without error message Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 10-53...
  • Page 330 Chapter 10: Servicing / repair 10-54 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 331: Functional Description

    Chapter 11: Functional description 11 Functional description 11.1 Functional description 11.1.1 T1 test description Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-1...
  • Page 332 T1 TEST Start / Reset KEY UNSUCCESSFUL TEST ACCUMULATOR INCORRECT TEST STEP RETURN STORAGE TEST OK ERROR NUMBER ERROR TEST OK DISPLAY FURTHER NEXT INCORRECT INCORRECT TEST STEP TEST STEPS RETURN 11-2 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 333: T1 Test Flow Diagram, Parallel Run

    ERROR NUMBER TEST DIASAFE PLUS / TEST TEST DIASAFE PLUS / HPU TEST UF-FUNCTION HPU TEST TEST OK TEST OK TEST OK STORAGE STORAGE STORAGE ERROR NUMBER ERROR NUMBER ERROR NUMBER Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-3...

  • Page 334: Overview Of The Individual Test Sections

    Pos. Pressure Holding (see chapter 11.1.1.15 page 11-16) UF Function (see chapter 11.1.1.16 page 11-17) Conductivity (see chapter 11.1.1.17 page 11-18) Diasafe plus / HPU test (see chapter 11.1.1.18 page 11-19) 11-4 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 335 Input board X634R/C24 board X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 board LP 922 Display board V24B V24B Testgenerierung/Generation of Test Rückmeldung/Acknowledgement Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-5...
  • Page 336 X633L/C8 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P 1631 Mother- C PU 1 board X351/5 X351/7 Pven LP 922 X351/10 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement 11-6 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 337: Blood System Test

    /C14 X634L/B14 /B15 X631/A20 X631/A21 X1631/20a X1631/21a BPSST_A LP 630 DATA BUS L P 1631 Mother- C P U 1 board Pven LP 922 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-7...

  • Page 338: Venous Pressure System Test

    X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P 1631 Mother- C P U 1 board X351/1 X351/2 P VEN LP 922 Display board X351/4 X351/10 Testgenerierung/Generation of Test Rückmeldung/Acknowledgement 11-8 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 339 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 board X351/10 X351/14 P VEN LP 922 X351/6 Display board X351/8 Testgenerierung/Generation of Test Rückmeldung/Acknowledgement Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-9...
  • Page 340 +LS X634L/A13 -LS X634L/B13 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 board LP 922 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement 11-10 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 341: 10Arterial Pressure System Test

    Output board board X633L/B12 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 board X348a/7 X348a/9 LP 922 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-11...
  • Page 342 X639/A4 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 U_ACCU board Akku (16 - 22V) LP 922 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement 11-12 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 343 Input X633L/B10 Output board board X633L/B9 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 board LP 922 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-13...
  • Page 344 X634R/C24 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 board X639/A20 LP 922 Power Display Supply board 4008 Testgenerierung/Generation of Test Rückmeldung/Acknowledgement 11-14 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 345 Input X634L/B10 board board X633R/C28 X634R/A24 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 board LP 922 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-15...
  • Page 346 Output X634L/A7 board board X634L/ X633R/ X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P1631 Mother- C P U 1 board LP 922 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement 11-16 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 347: 16Uf Function Test

    X633L/ X634L/ X634L/ A-C24 A-C23 X631/A20 X631/A21 X1631/20a X1631/21a LP 630 DATA BUS L P 1631 Mother- C P U 1 board LP 922 Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-17...
  • Page 348 Output Input board board X633R/ X631/A20 X631/A21 X1631/21a X1631/20a LP 630 DATA BUS L P1631 Mother- C P U 1 board LP 922 (bibag-LF-Zelle) Display board Testgenerierung/Generation of Test Rückmeldung/Acknowledgement 11-18 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 349 C P U 1 board V 1 12 L P922 V 3 2 Disp lay board V 26 V 3 5 V 3 5 V 3 6 Testgenerierung/Generation of Test Rückmeldung/Acknowledgement Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-19...

  • Page 350: Tests During Cleaning Programs

    Pressure build-up PSW 102 V91/100/102 closed Start open monitoring The pressure switch is designed as a normally open switch Switching point of the pressure switch (Envec) 700 mbar ±20 mbar 11-20 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 351: Rinse Section Test (Check Of V91, V99, V100) (Only Devices With Cds)

    System stopped Message PSW_102 Error V188 open System stopped Pressure reduced on PSW_102 V102/104 open für 900 ms V91/99/100 closed Normal Pressure decreased with mandatory rinse concentrate pump sequence Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-21...
  • Page 352 Rinse Failure Pressure switch closed Pressure reduction Program stopped via V188 Pressure reduction via V99 V188 Failure Pressure switch Program stopped open V99 Failure Pressure switch Program stopped open Test completed 11-22 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 353: V39 Test

    Delete mandatory rinse (dav1 + 20 mmHg Pressure compensation < dav2) Evacuate rinse chambers Test failed DAC degas. pump Pressure compensation = 200 ? „V39 Failure“ DAC degas. pump = 220 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-23...

  • Page 354: Description Of The Modules

    To adjust it, first press the Start/Stop key and the  key simultaneously. Then change the value by using the  and  keys. The lower switching point is fixed to 75 mmHg. 11-24 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 355: Heparin Pump

    The manufacturer does not assume any responsibility or liability for personal injury or other damage and excludes any warranty for damage to the hemodialysis device resulting from the use of non-approved or unsuitable consumables or accessories. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-25...

  • Page 356: Air Detector

    The amplitude of the signal received is dependent upon the medium between the converters. Its value is at its minimum with the venous bubble catcher empty (air) and at its maximum with bubble-free 11-26 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 357: Optical Detector

    P.C.B. in the monitor. There, the pressure is indicated on a quasi-analog LED scale, and the transmembrane pressure is computed by determining the difference between the dialysate pressure and the venous pressure. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-27...

  • Page 358: Functional Description Of The Hydraulic Unit

    H88a H88b H88c V35 V36 V37 V38 H151 F210 S115 S115 F148 F149 V100 H205 F119 V117 S123 V102 S134 PT133 S138 S137 CD132 H136 H201 S202 S204 H203 V188 V130 11-28 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 359 Disinfection valve Disinfectant connector Hydraulics measurement points: Recirculation valve Reduced water inlet pressure Drain valve Loading pressure (balancing chamber) Multifunction block Flow pump pressure H88a Degassing chamber Degassing pump pressure Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-29...

  • Page 360: Description Of The Hydraulic Unit

    The second chamber is operated at an inverse sequence. Each time the chamber is changed over (maximum deflection of the membrane), all valves are closed for approx. 100 ms (dead time). 11-30 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 361 V30, the heat exchanger H77 and the drain valve V87 into the drain. The recirculation valve V86 and the drain valve V87 serve to recirculate fluid during the hot rinsing and disinfection programs. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-31...

  • Page 362: Functional Principle Of The Balancing Chamber

    Closed valves: V31, V34, V36 and V37 is filled with fresh solution used solution is discharged into the drain fresh solution is forced into the dialyzer is filled with used solution 11-32 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 363 Separation of air is only required for the dialysis programs. In all other programs, the air separation pump P97 and the fill valve V43 are force-actuated. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-33...
  • Page 364 Chamber F2 is filled. This forces the fluid from chamber A2 into chamber A1. The fluid is then forced by chamber A1 via the dialyzer and into the secondary air separator H88b. 11-34 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 365: Cds - Central Delivery System (Option)

    The pressure switch S123 is used to monitor the pressure. Three minutes before the mandatory rinse program is completed, a functional test of rinse valve V91, V99 and V100 is performed. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-35...
  • Page 366 1 min. The time specifications are based on the factory setting. Shorter or longer program times can be set at any time with the SETUP MENU (see chapter 5.1.3 page 5-3). 11-36 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 367 PGM 1: –R– T/°C t/min Rinse chamber Rinse evacuation 10 strokes each 15–30 min (Setup) approx. 1 min Start PGM 2: –R– endl. (endless) T/°C t/min Rinse endless Start (abortion of program) Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-37...
  • Page 368 Hot rinsing Rinse chamber Heating Timing from 80 °C evacuation Rinsing clean 10 strokes each approx. 6 min 15–30 min (Setup) approx. 1 min 3–10 min approx. (Setup) 4 min Start 11-38 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 369 PGM 3: –IHR–C– T/°C approx. approx. t/min Rinse chamber Heating Integrated hot rinsing Cooling rinse evacuation 10 strokes each approx. 5 min 15–40 min (Setup) Temperature- approx. 1 min controlled Start Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-39...
  • Page 370 Set the level of the float switch chamber below the lower switching point of the float switch by 1 balancing chamber changeover and 4 UF pump strokes. Aspiration of disinfectant for 50 UF-pump strokes. 11-40 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 371 Set the level of the float switch chamber below the lower switching point of the float switch by 1 balancing chamber changeover and 4 UF pump strokes. Aspiration of disinfectant for 50 UF-pump strokes. Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-41...
  • Page 372 Set the level of the float switch chamber below the lower switching point of the float switch by 23 UF pump strokes. Aspiration of disinfectant for 32 concentrate pump strokes à 330 steps. 11-42 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 373: Block Diagrams / Wiring Diagrams / P.c.b. Layouts

    Chapter 11: Functional description 11.2 Block diagrams / wiring diagrams / P.C.B. layouts 11.2.1 4008 S block diagram Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-43...

  • Page 374: Voltage Supply Block Diagram

    Chapter 11: Functional description 11.2.2 Voltage supply block diagram 11-44 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 375: Monitor Block Diagram

    Chapter 11: Functional description 11.2.3 Monitor block diagram Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-45...

  • Page 376: Hpu Block Diagram (Hydraulic Processing Unit)

    Chapter 11: Functional description 11.2.4 HPU block diagram (hydraulic processing unit) 11-46 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 377: Hpu Wiring Diagram (Hydraulic Processing Unit)

    Chapter 11: Functional description 11.2.5 HPU wiring diagram (hydraulic processing unit) X_BPM Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-47...
  • Page 378 X S1 Dialysate pressure transducer 2 (182) X S2 NC X S3 NC X S4 NC X S5 Concentrate level sensor (202) X S6 NTC INDI (308) X S7 INDI conductivity cell (309) 11-48 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 379: Can Communication Connection Diagram

    Chapter 11: Functional description 11.2.6 CAN communication connection diagram LP 1631 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-49...

  • Page 380: Lp 450-2 Air Detector Control (Ld)

    X159 Pven-Verstimmung / Pven detune Belüftungsventil auf / V ent valve open = H Belüftungsventil Vent valve X161 Venöse Klemme Venous clamp X153 Membranpumpe Membrane pum p X157 Potenzialausgleich Ground 11-50 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 381 Chapter 11: Functional description Fig.: P.C.B. LP 450-2 layout M Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-51...

  • Page 382: Lp 493 Blood Leak Detector

    Chapter 11: Functional description 11.2.8 P.C.B. LP 493 Blood leak detector Fig.: P.C.B. LP 493 layout I 11-52 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 383: Lp 624 Pump Control, Arterial Blood Pump / Single-Needle Blood Pump (Option)

    Chapter 11: Functional description 11.2.9 P.C.B. LP 624 Pump control, arterial blood pump / Single-Needle blood pump (option) Fig.: P.C.B. LP 624 layout L Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-53...

  • Page 384: Lp 630 Motherboard

    Chapter 11: Functional description 11.2.10 P.C.B. LP 630 Motherboard Fig.: P.C.B. LP 630 layout O 11-54 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 385 Chapter 11: Functional description 11.2.11 P.C.B. LP 632 CPU 2 Fig.: P.C.B. LP 632-5 block diagram (SMT) ADRESSES DATA PORT ANALOG PORT Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-55...
  • Page 386 Chapter 11: Functional description Fig.: P.C.B. LP 632 layout M 11-56 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 387: Lp 633-5 Input Board

    BPSB_AR T BPUS_AR T COND_SIGNAL2 BPSB_VEN BPUS_VEN BIBAG_TEMP HEP_ALARM BIB_LEVEL BIBAG_COND EXT_ALARM SP ARE SER VICE_MODE LEVEL UP U_BA TT_SW LEVEL DOWN ADS_SN Uref ACKN_CONC ACKN_BIC BIBAG_PSW Microprocessor Interface CPU 1 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-57...
  • Page 388 Chapter 11: Functional description Fig.: P.C.B. LP 633-5 layout I 11-58 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 389: Lp 634 Output Board

    Oszillator / Oscillator EN1 1 Zähler / Latch FLOW_P Counter D/ A DEGAS_P TEMP_SET DAC_BLL DAC_DIM DAC_ TEMP_AD DAC_P_ZE U_ref STEUER_EP BIBAG_TEMP_A STEUER_FP EN12 V_Z V1 V_Z V2 Latch FREE_OUTP Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-59...
  • Page 390 Chapter 11: Functional description Fig.: P.C.B. LP 634 layout Q 11-60 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 391: Lp 636 External I/O Board

    Chapter 11: Functional description 11.2.14 P.C.B. LP 636 External I/O board Fig.: P.C.B. LP 636 layout J Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-61...

  • Page 392: Lp 645 Membrane Pump Optical Sensor

    Chapter 11: Functional description 11.2.15 P.C.B. LP 645 membrane pump optical sensor Fig.: P.C.B. LP 645 layout A 11-62 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 393: Lp 763 Multi-Interface Board (Commco Iii)

    Chapter 11: Functional description 11.2.16 P.C.B. LP 763 Multi-interface board (COMMCO III) Fig.: P.C.B. LP 763 layout D Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-63...

  • Page 394: Lp 922 Display Board

    Chapter 11: Functional description 11.2.17 P.C.B. LP 922 Display board Fig.: P.C.B. LP 922 layout K 11-64 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 395: Lp 941 Hpu (Hydraulic Processing Unit)

    Chapter 11: Functional description 11.2.18 P.C.B. LP 941 HPU (hydraulic processing unit) Fig.: P.C.B. LP 941 layout B Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-65...

  • Page 396: Lp 950 Control Board (Hep)

    Chapter 11: Functional description 11.2.19 P.C.B. LP 950 Control board (HEP) Fig.: P.C.B. LP 950 layout M 11-66 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 397: Lp 1131 Operation Status Indicator (Traffic Light)

    Chapter 11: Functional description 11.2.20 P.C.B. LP 1131 Operation status indicator (traffic light) Fig.: P.C.B. LP 1131 layout E Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-67...

  • Page 398: Lp 1147 Bpm (Optional)

    Chapter 11: Functional description 11.2.21 P.C.B. LP 1147 BPM (optional) Fig.: P.C.B. LP 1147 layout C 11-68 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 399: Lp 1627 Display, Ebm Sn (Optional)

    Chapter 11: Functional description 11.2.22 P.C.B. LP 1627 Display, EBM SN (optional) Fig.: P.C.B. LP 1627 layout 0 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-69...

  • Page 400: Lp 1628 Distributor Board

    Chapter 11: Functional description 11.2.23 P.C.B. LP 1628 Distributor board Fig.: P.C.B. LP 1628 layout 0 +24V_EM X_CAN_MON X_BPM_MON PWR_GND X_CAN2 X_CAN3 X_WTR X_S21/47 11-70 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 401: Lp 1629 Ebm Display

    Chapter 11: Functional description 11.2.24 P.C.B. LP 1629 EBM display Fig.: P.C.B. LP 1629 layout 0 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-71...
  • Page 402 DIP switch A/D bus array 1 Digital Digital DIP switch array 2 Digital SD card Digital DIP switch array 3 LEDs watchdog serial interface 4 channel 11-72 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...
  • Page 403 R144 R150 R121 IC11 IC13IC15 IC12 R51 R53 R158 IC14 IC10 C20-1 R119 R118 C24 C25 C26 R116 IC22 DR10 R163 Insulated by hot-melt spot gluing = mit Heißklebepunkt isoliert Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-73...

  • Page 404: Heater Board (4008 Power Supply Unit)

    Chapter 11: Functional description 11.2.26 Heater board (4008 power supply unit) Fig.: Heater board layout 11-74 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 405: Power Board (4008 Power Supply Unit)

    Chapter 11: Functional description 11.2.27 Power board (4008 power supply unit) Fig.: Power board layout Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 11-75...
  • Page 406 Chapter 11: Functional description 11-76 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

  • Page 407: Appendix

    Chapter 12: Appendix 12 Appendix Chapter without content Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13 12-1...
  • Page 408 Chapter 12: Appendix 12-2 Fresenius Medical Care 4008 S (Version V10) SM-EN 7/01.13...

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