Fayat Group Dynapac F2500WS Manuals

Manuals and User Guides for Fayat Group Dynapac F2500WS. We have 1 Fayat Group Dynapac F2500WS manual available for free PDF download: Operation & Maintenance Manual

Fayat Group Dynapac F2500WS Operation & Maintenance Manual (366 pages)

Paver Finisher Type 896

Brand: Fayat Group | Category: Construction Equipment | Size: 14.25 MB

Table of Contents
3
Preface
13
General Safety Instructions
14
Laws, Guidelines, Accident Prevention Regulations
14
Safety Signs, Signal Words
15
Danger
15
Warning
15
Caution
15
Note
15
Other Supplementary Information
15
Warnings
16
Prohibitive Symbols
18
Protective Equipment
19
Environmental Protection
20
Fire Prevention
20
Additional Information
21
CE Identification and Declaration of Conformity
22
Guarantee Conditions
22
Residual Risks
23
Sensibly Predictable Incorrect Usage
24
A Correct Use and Application
25
B Vehicle Description
27
Application
27
Description of Assemblies and Functions
28
Vehicle
29
Construction
29
Danger Zones
33
Safety Devices
34
Technical Data, Standard Configuration
36
Dimensions (All Dimensions in MM)
36
Allowed Angle of Rise and Slope
37
Permissible Approach Angle
37
Turning Circle
37
Weights F2500W / F2500WS (All Weights in T)
38
Performance Data F2500W / F2500WS
39
Travel Drive/Traction Unit
40
Engine F2500W
40
Engine F2500WS
40
Hydraulic System
41
Material Compartment (Hopper)
41
Material Transfer
41
Material Distribution
41
Screed Lifting Device
42
Electrical System
42
Permissible Temperature Ranges
42
Location of Instruction Labels and Identification Plates
43
Warning Signs
46
Information Signs
49
CE Marking
51
Instructive Symbols, Prohibitive Symbols, Warning Symbols
52
Danger Symbols
53
Further Warnings and Operating Instructions
54
Identification Label for the Paver Finisher (41)
56
Explanation of 17PIN Serial Number
57
Engine Type Plate
58
Standards
59
Continuous Sound Pressure F2500W / F2500WS, Cummins QSB 6.7-C173
59
Operating Conditions During Measurement
59
Measuring Point Configuration
59
Vibration Acting on the Entire Body
60
Vibrations Acting on Hands and Arms
60
Electromagnetic Compatibility (EMC)
60
C12 Transportation
61
Safety Regulations for Transportation
61
Transportation on Low-Bed Trailers
62
Preparations
62
Securing the Load
64
Prepare the Low-Bed Trailer
64
Driving Onto the Low-Bed Trailer
65
Lashing Equipment
66
Loading
67
Preparing the Vehicle
68
Securing the Load
69
Securing at the Front and at the Sides
69
Step 1: Fasten Lashing Chains at the Front
69
Step 2: Fasten Lashing Chains at the Side
69
Securing at the Rear - Screed with Side Board
70
Securing at the Rear - Screed Without Side Board
71
Step 1: Fasten Lashing Straps
71
Step 2: Fasten Lashing Chains
71
After Transportation
72
Protective Roof (O)
73
Transportation
75
Preparations
75
Driving Mode
77
Loading by Crane
78
Towing
81
Safely Parking the Vehicle
84
Lifting the Vehicle with Hydraulic Lifts, Lifting Points
85
D12 Operation
87
Safety Regulations
87
Controls
89
Operating Panel
89
Truck-Assist-System (O)
120
Remote Control
126
D31 Operation
131
Operating Elements on the Paver Finisher
131
Control Elements on the Operator's Control Station
131
Protective Roof (O)
132
Ladder
134
Storage Space
134
Control Platform, Moveable (O)
135
Control Platform Lock (O)
136
Operating Panel
137
Service Brake ("Foot Brake") (O)
138
Protective Cabin (O)
139
Windscreen Wiper
140
Emergency Actuation Control Platform, Movable
141
Seat Console
142
Driver's Seat, Type I
143
Driver's Seat, Type II
144
Fuse Box
145
Batteries
146
Main Battery Switch
146
Hopper Transport Safeguard
147
Screed Lock, Mechanical (O)
147
Screed Lock, Hydraulic (O)
148
Paving Thickness Indicator
149
Auger Lighting (O)
150
Engine Compartment Lighting (O)
150
LED Working Light (O)
151
Watt Spotlight (O)
152
Camera (O)
152
Auger Height Adjustment Ratchet (O)
153
Auger Height Indicators
153
Sensor Rod / Sensor Rod Extension
154
Manual Separator Fluid Spray (O)
156
Separator Fluid Spraying System (O)
157
Conveyor Limit Switches - PLC Version
158
Conveyor Limit Switches - Conventional Version
159
Ultrasonic Auger Limit Switches (Left and Right) - PLC Version
160
Ultrasonic Auger Limit Switches (Left and Right) - Conventional Version
161
Volt / 12 Volt Sockets (O)
162
Pressure Control Valve for Screed Charging/Relieving
163
Pressure Control Valve for Paving Stop with Relieving
163
Manometer for Screed Charging/Relieving
163
Central Lubrication System (O)
164
Screed Eccentric Adjustment
165
Push Roller Crossbar, Adjustable
166
Fire Extinguisher (O)
167
First-Aid Kit (O)
167
Rotary Beacon (O)
168
Fuelling Pump (O)
169
Illuminated Balloon (O)
170
Installation and Operation
171
Maintenance
172
Replacing the Lamp
172
Truck Assist (O)
173
D42 Mode of Operation
175
Preparing for Operation
175
Required Devices and Aids
175
Before Starting Work (in the Morning or When Starting Paving)
177
Check List for the Machine Operator
177
Starting the Paver Finisher
180
Before Starting the Paver Finisher
180
Normal" Starting
180
External Starting (Starting Aid)
182
After Starting
185
Observe Indicator Lamps
187
Engine Coolant Temperature Check (1)
187
Battery Charge Indicator (2)
187
Oil Pressure Indicator Lamp for the Diesel Engine (3)
187
Preparation for Transportation
189
Driving and Stopping the Paver Finisher
191
Preparations for Paving
192
Separator Fluid
192
Screed Heater System
192
Direction Marks
193
Loading/Conveying Material
195
Starting for Paving
197
Checks During Paving
198
Paver Function
198
Quality of the Layer
198
Paving with "Screed Control at Paver Finisher Stop" and "Screed Charging/Relieving
199
General
199
Screed Charging/Relieving
201
Screed Control with Paver Finisher Stop / in Paving Operation (Screed Stop / Floating Stop / Floating Paving)
201
Screed Control with Paver Finisher Stop - Floating Stop with Relief
203
Adjusting the Pressure
203
Set Pressure for Screed Charging or Relieving
203
Setting Pressure for Screed Control with Paver Finisher Stop - Floating Stop with Relief
205
Interrupting/Terminating Operation
207
During Breaks in Paving (E.g. Delay Due to Material Trucks)
207
During Extended Interruptions (E.g. Lunch Break)
207
When Work Is Finished
209
Malfunctions
210
Error Code Query for Engine
210
Output of Numerical Code
212
Error Codes
214
Problems During Paving
221
Malfunctions on the Paver Finisher or Screed
223
E12 Set-Up and Modification
227
Special Notes on Safety
227
Distribution Auger
228
Height Adjustment
228
Grain Sizes up to 16 MM
228
Grain Sizes > 16 MM
228
Mechanical Height Adjustment of the Auger
229
Auger Extension
230
Mounting Extension Parts
231
Mounting the Material Shaft and Auger Extension
231
Mounting the Outer Auger Bearing
232
Mounting the Auger End Bearing
233
Auger Extension Chart
234
Auger Upgrading, Working Width 3.14M
236
Auger Upgrading, Working Width 3.78M
236
Auger Upgrading, Working Width 4.42M
236
Auger Upgrading, Working Width 5.06M
237
Auger Upgrading, Working Width 5.70M
237
Material Shaft, Hinged
238
Hopper Scraper
239
Offsetting the Screed
240
Levelling
241
Slope Controller
241
Mounting the Sensor Arm
242
Mounting the Grade Control System
242
Setting up the Sensor Arm
243
Big Ski 9 M, Big Ski 13 M
244
Mounting the Big Ski Bracket on the Crossbeam
246
Mounting the Swivel Arms
247
Mounting the Centre Element
248
Extending the Big Ski
249
Mounting the Sensor Bracket
250
Mounting and Aligning the Sensors
251
Mounting the Distributor Box
252
Connection Diagram
253
Levelling Shoe 6M, 9M
254
Limit Switch
256
Auger Limit Switches (Left and Right) - Mounting the Conventional Version
256
Screed
257
Electrical Connections
257
Machine Operation Without Remote Control / Side Board
258
F10 Maintenance
259
Notes Regarding Safety
259
F23 Maintenance Review
261
Maintenance Review
261
F32 Maintenance - Conveyor
263
Maintenance - Conveyor
263
Maintenance Intervals
265
Points of Maintenance
266
Chain Tension, Conveyor (1)
266
Conveyor Deflectors / Conveyor Plates (3)
269
F40 Maintenance - Auger Assembly
271
Maintenance - Auger Assembly
271
Maintenance Intervals
273
Points of Maintenance
275
Outer Auger Bearing (1)
275
Auger Planetary Gear (2)
276
Drive Chains of the Augers (3)
277
Auger Box (4)
278
Seals and Sealing Rings (5)
279
Gearbox Bolts Check Tightening (6)
280
Mounting Screws
281
Auger Blade (8)
282
F51 Maintenance - Engine Assembly Tier 3 (O)
283
Maintenance - Engine Assembly
283
Maintenance Intervals
285
Engine Lube Oil System (2)
285
Engine Fuel System (3)
285
Engine Air Filter (4)
286
Engine Cooling System (5)
286
Engine Drive Belt (6)
298
F60 Maintenance - Hydraulic System
299
Maintenance - Hydraulic System
299
Maintenance Intervals
301
Points of Maintenance
303
Hydraulic Oil Tank (1)
303
Suction/Return Flow Hydraulic Filter (2)
305
Bleeding the Filter
306
Ventilation Filter
306
High-Pressure Filter (3)
307
Pump Distribution Gear (4)
308
Bleeder
309
Hydraulic Hoses (5)
310
Marking Hydraulic Hoses / Storage Period, Period of Use
312
Auxiliary Flow Filter (6)
313
F72 Maintenance - Travel Drive, Steering
315
Maintenance - Travel Drive, Steering
315
Maintenance Intervals
317
Points of Maintenance
319
Planetary Gear (1)
319
Drive Wheels (2)
320
Replacing/Dismantling and Installing the Wheels
321
Air Pressure Table
323
Pressures for Equipment Bandag on Michelin XHA
323
Pressures for Equipment Michelin XGC / Techking ETGC
323
Lubrication Points (3)
325
Steering
325
F82 Maintenance - Electrical System
327
Maintenance - Electrical System
327
Maintenance Intervals
329
Points of Maintenance
330
Batteries (1)
330
Recharging the Batteries
331
Electrical Fuses / Relays (3)
332
Fuses in Terminal Box (B)
333
Relays in Terminal Box (C)
335
Relays in Operating Panel (D)
337
Relays in the Engine Compartment (E)
338
F90 Maintenance - Lubricating Points
339
Maintenance - Lubricating Points
339
Maintenance Intervals
340
Points of Maintenance
341
Central Lubrication System (1)
341
Bearing Points (2)
345
F100 Tests, Stopping
347
Tests, Checks, Cleaning, Stopping
347
Maintenance Intervals
348
General Visual Inspection
349
Check that the Bolts and Nuts Fit Firmly
349
Inspection by an Expert
349
Cleaning
350
Cleaning the Hopper
351
Cleaning the Conveyor and Auger
351
Cleaning Optical or Acoustic Sensors
352
Preserving the Paver Finisher
353
Shutdowns for up to 6 Months
353
Shutdowns Lasting from 6 Months to 1 Year
353
Recommissioning the Machine
353
Environmental Protection, Disposal
354
Environmental Protection
354
Disposal
354
Bolts - Torques
355
Fine Metric Threads - Strength Class 8.8 / 10.9 / 12.9
356
Lubricants and Operating Substances
357
Optional Assemblies
358
Capacities
360
Lubricant Specifications
361
Engine
361
Cooling System
361
Hydraulic System
361
Pump Distribution Gear
361
Travel Drive Planetary Gear
362
Auger Drive Planetary Gear Type a
362
Auger Box Type a
362
Auger Bevel Gear Type B
362
Grease
362
Hydraulic Oil
363

Fayat Group Categories

Construction Equipment Power Tool Vibratory rammers & tampers Finishers Utility Vehicle

More Fayat Group Manuals

Fayat Group Dynapac F2500WS Manuals

Fayat Group Dynapac F2500WS Operation & Maintenance Manual (366 pages)

Table of Contents

Related Products

Fayat Group Categories