EWM alpha Q Progress drive 4D EF Feeder Manuals

Manuals and User Guides for EWM alpha Q Progress drive 4D EF Feeder. We have 1 EWM alpha Q Progress drive 4D EF Feeder manual available for free PDF download: Operating Instructions Manual

EWM alpha Q Progress drive 4D EF Operating Instructions Manual (119 pages)

Wire feed unit

Brand: EWM | Category: Wire Feeders | Size: 4 MB

Table of Contents
3
Contents
3
Safety Instructions
6
Notes on the Use of These Operating Instructions
6
Explanation of Icons
7
General
8
Transport and Installation
12
Ambient Conditions
13
In Operation
13
Transport and Storage
13
Intended Use
14
Use and Operation Solely with the Following Machines
14
Documents Which also Apply
15
Warranty
15
Declaration of Conformity
15
Welding in Environments with Increased Electrical Hazards
15
Service Documents (Spare Parts and Circuit Diagrams)
15
Calibration/Validation
15
Machine Description - Quick Overview
16
Front View
16
Right Side
18
Left Side
19
Machine Control - Operating Elements
20
Functional Sequence
22
Design and Function
23
General
23
Installation
24
Welding Torch Cooling System
26
List of Coolants
26
Maximal Hose Package Length
26
Notes on the Installation of Welding Current Leads
27
Intermediate Hose Package Connection
29
Shielding Gas Supply (Shielding Gas Cylinder for Welding Machine)
31
Gas Test
31
Rinse Hose Package Function
31
Setting the Shielding Gas Quantity
31
Welding Data Display
32
MIG/MAG Welding
33
Welding Torch Connection
33
Wire Feed
35
Open the Protective Flap of the Wire Feeder
35
Inserting the Wire Spool
35
Changing the Wire Feed Rollers
36
Inching the Wire Electrode
38
Spool Brake Setting
40
Basic Settings for Operation with Two Wire Feed Units
41
Switching between Wire Feed Units
42
Special Points When Operating with Two Wire Feed Units
42
Definition of MIG/MAG Welding Tasks
43
Welding Task Selection
43
Basic Welding Parameters
43
Operating Mode
43
Welding Type (MIG/MAG Standard/Pulse Arc Welding)
43
Choke Effect / Dynamics
44
Superpuls
44
Burn-Back
45
MIG/MAG Operating Point
46
Selecting the Display Unit
46
Operating Point Setting Using Material Thickness
46
Arc Length Correction Setting
47
Accessory Components for Operating Point Setting
47
Coldarc / Coldarc Puls
48
Forcearc / Forcearc Puls
49
Rootarc/Rootarc Puls
50
Pipesolution
50
MIG/MAG Functional Sequences / Operating Modes
51
Explanation of Signs and Functions
51
MIG/MAG Program Sequence ("Program Steps" Mode)
64
Selection of the Program Sequence Parameter
64
MIG/MAG Overview of Parameters
65
Example, Tack Welding (Non-Latched)
66
Example, Aluminium Tack Welding (Non-Latched Special)
66
Example, Aluminium Welding (Latched Special)
67
Example, Visible Seams (Latched Super Pulse)
68
Conventional MIG/MAG Welding (GMAW Non Synergic)
69
Setting the Operating Point (Welding Output)
69
Main Program a Mode
70
Selecting Parameters (Program A)
72
MIG/MAG Automatic Cut-Out
72
Standard MIG/MAG Torch
73
MIG/MAG Special-Torches
73
Program- and Up- / down Operation
73
Switching between Push/Pull and Intermediate Drive
74
Expert Menu (MIG/MAG)
75
Selection
75
TIG Welding
77
Welding Torch Connection
77
Welding Task Selection
78
Welding Current Setting
78
TIG Arc Ignition
78
Liftarc Ignition
78
Function Sequences/Operating Modes
79
Explanation of Signs and Functions
79
TIG Automatic Cut-Out
82
TIG Program Sequence ("Program Steps" Mode)
83
MMA Welding
84
Welding Task Selection
84
Welding Current Setting
84
Arcforce
84
Hotstart
85
Antistick
85
Parameter Overview
85
Air Arc Gouging
86
Gouging Torch and Workpiece Line Connection
86
Welding Task Selection
86
Welding Current Setting
86
Remote Control
87
Interfaces for Automation
87
Remote Control Connection Socket, 19-Pole
88
Protecting Welding Parameters from Unauthorised Access
89
Special Parameters (Advanced Settings)
89
Selecting, Changing and Saving Parameters
90
Reset to Factory Settings
92
Special Parameters in Detail
93
Machine Configuration Menu
103
Selecting, Changing and Saving Parameters
103
Aligning the Cable Resistance
104
Power-Saving Mode (Standby)
105
Maintenance, Care and Disposal
106
General
106
Maintenance Work, Intervals
106
Daily Maintenance Tasks
106
Visual Inspection
106
Functional Test
106
Monthly Maintenance Tasks
107
Visual Inspection
107
Functional Test
107
Annual Test (Inspection and Testing During Operation)
107
Disposing of Equipment
107
Manufacturer's Declaration to the End User
107
Meeting the Requirements of Rohs
107
Rectifying Faults
108
Checklist for Rectifying Faults
108
Error Messages
109
Resetting Jobs (Welding Tasks) to the Factory Settings
111
Resetting a Single JOB
111
Resetting All Jobs
112
General Operating Problems
112
Interface for Automated Welding
112
Vent Coolant Circuit
113
Technical Data
114
Alpha Q Drive 4D
114
Accessories
115
General Accessories
115
Remote Control/Connecting and Extension Cable
115
7-Pole Connection
115
Replaceable Parts
116
Wire Feed Rollers
116
Wire Feed Rollers for Steel Wire
116
Wire Feed Rollers for Aluminium Wire
117
Wire Feed Rollers for Cored Wire
117
Wire Guide
117
JOB-List
118
Overview of EWM Branches
119

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EWM alpha Q Progress drive 4D EF Feeder Manuals

EWM alpha Q Progress drive 4D EF Operating Instructions Manual (119 pages)

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