Carrier AQUAFORCE 30XA160 Manuals

Manuals and User Guides for Carrier AQUAFORCE 30XA160. We have 5 Carrier AQUAFORCE 30XA160 manuals available for free PDF download: Controls, Start-Up, Operation, Service And Troubleshooting Instructions, Installation Instructions Manual, Product Data

Carrier AQUAFORCE 30XA160 Controls, Start-Up, Operation, Service And Troubleshooting Instructions

Carrier AQUAFORCE 30XA160 Controls, Start-Up, Operation, Service And Troubleshooting Instructions (188 pages)

Air-Cooled Liquid Chillers

Brand: Carrier | Category: Chiller | Size: 8.84 MB

Table of Contents

Table of Contents
1
Safety Considerations
2
General
3
Conventions Used in this Manual
3
Display Module Usage
3
- Touch Pilot™ Display
  3
- Navigator™ Display Module
  7
Controls
8
General
8
Main Base Board (MBB)
8
Compressor Protection Module (CPM)
9
Electronic Expansion Valve (EXV) Board
9
Fan Boards
15
Enable-Off-Remote Contact Switch (SW1)
17
Emergency On/Off Switch (SW2)
17
Energy Management Module (EMM)
17
Hot Gas Bypass/Pump Board
17
Local Equipment Network
19
Board Addresses
19
Touch Pilot Display
19
Control Module Communication
19
- Red Led
  19
- Green Led
  19
- Yellow Led
  19
Carrier Comfort Network
20
Remote Alarm and Alert Relays
20
- (CCN) Interface
  20
Configuration
21
Touch Pilot Operation Configuration Tables
21
Machine Control Methods
22
Machine On/Off Control
22
- Touch Pilot Machine Control
  22
- Navigator Display Machine Control
  25
Fluid Set Point Control Location
27
Cooling Set Point Selection
27
- Set Point Occupancy
  27
Chilled Water Fluid Type Selection
28
- Fresh Water
  28
- Brine or Glycol Operation
  30
Cooler Pump Control
30
- No Pump Control
  30
- Single Pump Control
  30
- Dual Pump and Manual Control
  31
Machine Start Delay
31
Circuit/Compressor Staging and Loading
31
- Circuit/Compressor Staging
  31
- Circuit/Compressor Loading
  32
Minimum Load Control
32
Dual Chiller Control
32
Ramp Loading
38
Temperature Reset
38
- Return Water Reset
  38
- Outside Air Temperature Reset
  40
- Space Temperature Reset
  42
Demand Limit
42
- Switch Controlled Demand Limit
  42
- Demand Limit
  43
- Externally Powered Current Based
  44
- Demand Limit
  44
- Ccn Loadshed Controlled Demand Limit
  46
Ice Storage Operation
46
Broadcast Configuration
46
- Activate
  46
- Oat Broadcast
  46
- Broadcast Acknowledger
  46
Alarm Control
46
- Alarm Routing Control
  46
- Alarm Equipment Priority
  47
- Communication Failure Retry Time
  47
- Realarm Time
  47
- Alarm System Name
  47
Daylight Saving Time Configuration
47
Capacity Control Overrides
47
Head Pressure Control
50
Configuration
59
Pre-Start-Up
59
System Check
59
Start-Up
59
Actual Start-Up
59
Operating Limitations
60
- Voltage
  60
  - Applications
    60
  - Applications
    61
Operation
67
Sequence of Operation
67
- Actuated Ball Valve (Abv), Flooded
  67
Dual Chiller Sequence of Operation
68
Operating Modes
68
Sensors
71
- Thermistors
  72
Service
74
Economizer Assembly
74
Electronic Expansion Valve (EXV)
74
- Flooded Cooler Main Exv Control
  74
- Economizer Exv Control
  75
Compressor Assembly
77
Flooded Cooler Units
79
DX Cooler Units
82
DX Cooler and Flooded Cooler Units
84
- Preparation for Winter Shutdown
  84
Microchannel Heat Exchanger (MCHX) Condenser Coil Maintenance and Cleaning
85
- Recommendations
  85
- Routine Cleaning of Rtpf Coil Surfaces
  86
Condenser Fans
86
Refrigerant Circuit
86
Safety Devices
87
- Compressor Protection
  87
- Oil Separator Heaters
  87
- Cooler Protection
  87
Relief Devices
87
Maintenance
87
Recommended Maintenance Schedule
87
Troubleshooting
88
Alarms and Alerts
88
- Diagnostic Alarm Codes and Possible Causes
  88
Service Test
104
Appendix A - Touch Pilot
111
Display Tables
128
Appendix B - Navigator
129
Display Tables
142
Appendix C - Ccn Tables
142
Appendix D - 30Xa080-500 Cpm Dip Switch Addresses
157
Appendix E - Piping and Instrumentation
161
Appendix F - Maintenance Summary and Log Sheets
165
- Applications
  170
- Appendix G - Bacnet Communicatons
  179
- Applications
  179
- Chiller Applications
  179
Index
179
- Manufacturer Reserves the Right to Discontinue, or Change at any Time, Specifications or Designs Without Notice and Without Incurring Obligations
  180
- Manufacturer Reserves the Right to Discontinue, or Change at any Time, Specifications or Designs Without Notice and Without Incurring Obligations
  188

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Carrier AQUAFORCE 30XA160 Controls, Start-Up, Operation, Service And Troubleshooting Instructions

Carrier AQUAFORCE 30XA160 Controls, Start-Up, Operation, Service And Troubleshooting Instructions (126 pages)

Air-Cooled Liquid Chillers

Brand: Carrier | Category: Chiller | Size: 10.12 MB

Table of Contents

General
2
Safety Considerations
2
APPENDIX B -- CCN TABLES (Cont)
3
Display Module Usage
3
Off
3
Test
3
- Controls
  4
- General
  4
- Main Base Board (MBB)
  4
Run Status
4
Run Test
4
- Set Point
  4
- Fan Boards
  11
- 4 To 20 Ma Input
  13
- Emergency On/Off Switch (SW2)
  13
- Board Addresses
  14
- Control Module Communication
  14
- Energy Management Module (EMM)
  14
- Green Led
  14
- Local Equipment Network
  14
- Red Led
  14
- Yellow Led
  14
- Applications
  15
- Dual Chiller Control
  15
- Equal Loading
  16
- Stage Loading
  16
- Auto Changeover Active
  20
- Cooler Heater Active
  20
- Cooler Pumps Rotation
  20
- Demand Limit Active
  20
- Night Low Noise Active
  20
- Pump Periodic Start
  20
- Ramp Loading Active
  20
- Reset in Effect
  20
- Second Setpoint in Use
  20
- System Manager Active
  20
- Head Pressure Control
  22
- Setpoint Control
  29
  - Dual Switch
    30
  - Ice Mode
    30
  - Temperature Reset
    31
  - Demand Limit
    32
  - Controls
    41
  - System Check
    41
  - Actual Start-Up
    42
  - Configuration Options
    42
  - Operating Limitations
    42
  - Start-Up
    42
  - Start-Up
    48
  - Sensors
    52
  - Refrigerant Circuit
    65
  - Maintenance
    66
- Emergency Stop
  70
10-October
87
12=December
87
- Heat/Cool Status
  87
- Alarm State
  87
- Active Demand Limit Val
  87
- Stand-By
  87
- Ctr Type
  87
- Dem Lim
  87
- Setpt
  92
Pmp
94
- Heat Reclaim Select
  95
00:00-23:59 No/Yes No/Yes
97
11=November
97
1=January 2-February 3=March
97
4=April 5=May 6=June
97
Per
97
Per. 7-* Tue
98
Per. 7-_Uno
98
Per.7-_Hol.7
98
Per.7-_Sat
98
Per.7-_Sun.7
98
Per.7-_Thu.7
98
Per.7-_Wed.7
98
Per.8
98
Per.8-_Occ.8
98
Per.8-_Uno.8
98
Table of Contents
99
Wa te
104
- Recl Sel
  104
Hol Mon
105
- Actual Chiller Current
  109
- Chiller Current Limit
  109
- Auto
  122
- Cool
  123
- Heat
  123
- Control Point
  125
Manufacturer Reserves the Right to Discontinue, or Change at any Time, Specifications
126

Carrier AQUAFORCE 30XA160 Installation Instructions Manual

Carrier AQUAFORCE 30XA160 Installation Instructions Manual (162 pages)

Air-Cooled Liquid Chillers

Brand: Carrier | Category: Chiller | Size: 30.11 MB

Table of Contents

Safety Considerations

1
- Table of Contents
  1
Step 2 - Place, Mount and Rig Unit

2
Introduction

2
Installation

2
Storage

2
Step 1 - Inspect Shipment

2
- Step 2 - Place, Mount and Rig Unit
  2
  - Placing Unit
    2
  - Mounting Unit
    2
  - Rigging Unit
    104
Step 3 - Make Refrigerant, Cooler Fluid and

108
Drain Piping Connections

108
- 30Xa501 Unit Assembly
  108
- General
  113
- Flooded Cooler Units
  120
- DX Cooler Units
  123
- Preparation for Year-Round Operation
  127
Step 4 - Fill the Chilled Water Loop

129
- Water System Cleaning
  129
- Water Treatment
  129
- System Pressurization
  130
- Filling the System
  130
- Set Water Flow Rate
  130
- Pump Modification/Trimming
  132
- Freeze Protection
  132
- Preparation for Winter Shutdown
  132
Step 5 - Make Electrical Connections

133
- Power Supply
  133
- Field Power Connections
  133
- Power Wiring
  133
- Field Control Power Connections
  133
- Carrier Comfort Network
  133
- Non-Ccn Communication Wiring
  157
- Field Control Option Wiring
  157
- Dual Chiller Leaving Water Sensor
  157
Step 6 - Install Accessories

158
- Energy Management Module
  158
- Remote Enhanced Display
  158
- Low Ambient Temperature Operation
  158
- Minimum Load Accessory
  158
- Unit Security/Protection Accessories
  158
- Communication Accessories
  158
- Pump Vfd
  158
- Sensorless Control (Closed Loop)
  158
- Remote Controller (Open Loop)
  158
- Service Options
  159
Step 7 - Leak Test Unit

159
Step 8 - Refrigerant Charging

159
- Dehydration
  159
- Refrigerant Charge
  159
Step 9 - Optional Bacnet Communication

162
Wiring

162

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Carrier AQUAFORCE 30XA160 Installation Instructions Manual

Carrier AQUAFORCE 30XA160 Installation Instructions Manual (80 pages)

Air-Cooled Liquid Chillers

Brand: Carrier | Category: Chiller | Size: 8.45 MB

Table of Contents

Safety Considerations

1
Introduction

1
Installation

1
- Installation Instructions
  1
Step 1 - Inspect Shipment

1
- Table of Contents
  1
- Storage
  1
- Step 2 - Place, Mount and Rig Unit
  2
  - Placing Unit
    2
  - Mounting Unit
    2
  - Rigging Unit
    41
Step 2 - Place, Mount and Rig Unit

2
Step 3 - Cooler Fluid and Drain Piping

41
- Connections
  41
- General
  41
- Units with a Hydronic Pump Package
  51
- Units Without a Hydronic Pump Package
  52
- Brine Units
  53
- Preparation for Year-Round Operation
  53
Step 4 - Fill the Chilled Water Loop

56
- Water System Cleaning
  56
- Water Treatment
  56
Step 5 - Make Electrical Connections

62
- Power Supply
  62
- Field Power Connections
  62
- Power Wiring
  62
- Field Control Power Connections
  62
- Carrier Comfort Network
  62
- Communication Bus Wiring
  62
  - Dehydration
    77
  - Dehydration
    78
  - Refrigerant Charge
    78
Step 6 - Install Accessories

77
Step 7 - Leak Test Unit

77
Step 8 - Refrigerant Charging

77

Carrier AQUAFORCE 30XA160 Product Data

Carrier AQUAFORCE 30XA160 Product Data (56 pages)

Air-Cooled Liquid Chillers 80 to 500 Nominal Tons

Brand: Carrier | Category: Chiller | Size: 1.35 MB

Table of Contents

Table of Contents

2
- Features/Benefits
  3
- Model Number Nomenclature
  4
- ARI Capacity Ratings
  5
- Physical Data
  6
- Options and Accessories
  10
- Dimensions
  12
  - Dimensions
    14
- Selection Procedure
  30
Table of Contents

31
- Capacity
  32
- Performance Data
  33
- Condenser Entering Air Temp
  34
  - Performance Data
    34
- Typical Piping and Wiring
  38
- Electrical Data
  39
- Controls
  41
- Control and Power Wiring Schematic
  44
- Application Data
  45
- Fouling Factor (Cooler)
  46
- Unit
  46
  - Application Data
    46
- Capacity
  48
- Guide Specifications
  50
- Unit
  52

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