Bosch Rexroth IndraDrive Mi KCU02 Manuals

Manuals and User Guides for Bosch Rexroth IndraDrive Mi KCU02. We have 2 Bosch Rexroth IndraDrive Mi KCU02 manuals available for free PDF download: Project Planning Manual, Instruction Manual

Bosch Rexroth IndraDrive Mi KCU02 Project Planning Manual (422 pages)

Drive Systems

Brand: Bosch | Category: DC Drives | Size: 25.35 MB

Table of Contents
3
1 System Presentation

15
- Introduction
  15
- Indradrive MI
  15
- Features
  16
- Indradrive MI Drive System
  21
- Components
  21
- Series
  22
- Firmware
  23
- System Structure
  23
- Overview of Functions
  26
  - Firmware Functions (Functional Packages)
    26
- Type Code
  27
- Introduction
  27
- KSM02 Motor-Integrated Servo Drive
  28
  - KSM02 Type Code
    28
- KMS02 Near Motor Servo Drive
  31
  - KMS02 Type Code
    31
- KMS03 Near Motor Servo Drive
  33
  - KMS03 Type Code
    33
- KCU02 Drive Connection Box
  34
  - KCU02.2 Type Code
    34
- KMV03 Supply Unit
  35
  - KMV03 Type Code
    35
- KNK03 Mains Filter
  36
  - KNK03 Type Code
    36
- KLC03 DC Bus Capacitor Unit
  37
  - KLC03 Type Code
    37
- Firmware
  37
- About this Documentation
  38
- Editions
  38
- Documentations
  41
  - Drive Systems, System Components
    41
  - Motors
    42
  - Cables
    42
  - Firmware
    42
- Your Comments
  45
2 Important Directions for Use

47
- Intended Use
  47
- Introduction
  47
- Areas of Use and Application
  47
- Unintended Use
  48
3 Safety Instructions for Electric Drives and Controls

49
4 General Data and Specifications

59
5 Technical Data of the Components

75
6 Connection Points

155
- System Connection Points
  155
- Connection Point of Equipment Grounding Conductor
  155
  - Cabinet-Bound Drive Systems
    155
  - Cabinet Free Drive Systems
    156
- Ground Connection
  157
- KCU02 Connection Points
  158
- Positions of the Connection Points
  158
- X1, Module Bus
  159
- X29.1, X29.2, Multi-Ethernet
  160
- X49, L3 - Safe Torque off
  162
  - Data
    162
  - Pin Assignment, Function
    162
- X50, E-Stop Input
  163
- X52, Status Messages
  164
- X53, Control Voltage Output
  165
- X54, DC Bus, Equipment Grounding Conductor Output KSM02/KMS02
  166
- DC Bus Connection L+, L
  167
- Control Voltage Supply +24V, 0V
  170
- KSM02 Connection Points
  172
- Positions of the Connection Points
  172
- X37, X38, Digital Inputs/Outputs
  173
- X103.1, X103.2, Hybrid Cable Connection Point
  177
- X107, Programming Module
  179
- X108, X109, Communication Output Coupling
  181
- X118, X119, External Communication
  184
- X141, Safety Technology and Service Input "Release Brake
  187
- Second Connection Point of Equipment Grounding Conductor
  192
- KMS02 Connection Points
  194
- Positions of the Connection Points
  194
- X37, X38, Digital Inputs/Outputs
  195
- X103.1, X103.2, Hybrid Cable Connection Point
  195
- X104, Motor Encoder Connection
  196
- X107, Programming Module
  196
- X108, X109, Communication Output Coupling
  196
- X118, X119, External Communication
  196
- X141, Safety Technology
  196
- X156, Motor Connection
  197
- X156, Motor/Motor Encoder Connection (Single-Cable Connection)
  198
- Second Equipment Grounding Conductor Connection Point
  199
- KMS03 Connection Points
  200
- Positions of the Connection Points
  200
- Motor Cable and Encoder Cable Connection
  201
  - Condition as Supplied
    201
  - Connection Cover: Mounting Options
    202
  - Two-Piece Connection Cover
    202
  - Connecting the Cables
    203
- XD3, Motor Connection
  205
- XG3, Motor Temperature Monitoring and Motor Holding Brake
  206
- XG4, Digital Motor Encoder Connection
  209
- XG8, Analog Motor Encoder Connection
  210
- X37, X38, Digital Inputs/Outputs
  211
- X103.1, X103.2, Hybrid Cable Connection Point
  211
- X107, Programming Module
  211
- X108, X109, Communication Output Coupling
  211
- X118, X119, External Communication
  211
- X141, Safety Technology
  211
- Second Equipment Grounding Conductor Connection Point
  211
- KMV03 Connection Points
  212
- Positions of the Connection Points
  212
- X37, X38, Digital Inputs/Outputs
  213
- X103.1, X103.2, Hybrid Cable Connection Point
  213
- X118, X119, External Communication
  213
- X141, Safety Technology (KMV03)
  214
- Second Equipment Grounding Conductor Connection Point
  214
- XD1, Mains Voltage
  215
- XD10, Control Voltage
  216
- XD13, Fan Power Supply
  216
- XG3, Mains Choke Temperature Contact
  217
- XG14, Mains Voltage Synchronization
  218
- XG34, Mains Contactor Control and Feedback Contacts (KNK03)
  219
- Connection Cover: Mounting Options
  220
- Two-Piece Connection Cover
  220
- KNK03 Connection Points
  221
- Positions of the Connection Points
  221
- Second Equipment Grounding Conductor Connection Point
  221
- XD1, Mains Voltage
  222
- XD1.2, Supply Unit
  223
- XD13, Fan Power Supply
  223
- XG14, Mains Voltage Synchronization
  224
- XG3, Mains Choke Temperature Contact
  225
- XG34, Mains Contactor Control and Feedback Contacts
  226
- Connection Cover: Mounting Options
  227
- Two-Piece Connection Cover
  227
- KLC03 Connection Points
  228
- Positions of the Connection Points
  228
- Second Equipment Grounding Conductor Connection Point
  228
- XD13, Fan Power Supply
  228
- X54.1, X54.2; DC Bus
  229
- Connection Cover: Mounting Options
  230
- Two-Piece Connection Cover
  230
7 Notes on Project Planning

231
- Combining the Individual Components
  231
- Power Supply
  231
- Sizing Mains Filters
  231
- Power Supply by HMV01, HMV02, HCS01, HCS02 or HCS03
  231
  - Supply Units
    231
- Power Supply by HCS01
  232
- Power Supply by KMV03 and KNK03
  232
  - KMV03 Supply Unit, KNK03 Mains Filter
    232
- Control Voltage Power Requirement 42 V
  233
- KCU02 Drive Connection Box
  234
  - General Information
    234
  - Control Voltage Supply
    234
  - Power Supply to KSM/KMS (KCU)
    236
- KLC03 DC Bus Capacitor Unit
  240
  - Application Notes
    240
- Hybrid Cable Length
  241
- Zone Setup
  251
  - Safety Zones
    251
  - E-Stop Function
    254
- Motor Fan for KSM02
  256
- Evaluating Motor Encoders at KMS
  256
- Length of Motor Cables and Encoder Cables at KMS
  257
- Operation with Standard Motors
  257
- Notes on Electrical Project Planning
  259
- Address Selector Switch
  259
- IP Configuration
  260
- Current Limitation
  260
- Motor Temperature
  261
- Switching Frequency
  262
- Notes on Mechanical Project Planning
  262
- Mounting Clearance
  262
- Output Shaft
  262
  - Plain Shaft
    262
  - Output Shaft with Key
    262
  - Output Shaft with Shaft Sealing Ring
    263
- Bearings and Shaft Load
  264
  - General Information
    264
  - Radial Load, Axial Load
    265
  - Bearing Service Life
    266
- Holding Brakes
  267
  - Brake Control and Supply
    267
  - Safety Requirements
    267
  - Sizing Holding Brakes
    268
- Mechanically Attaching Driving Elements
  269
  - General Information
    269
  - Redundant Bearings
    269
  - Gearbox Attachment
    270
  - Coupling Attachment
    270
  - Bevel Gear Pinions or Skew Bevel Driving Pinions
    270
8 Identification

273
- Scope of Supply
  273
- Kcu02
  273
- Ksm02/Kms02
  273
- Kms03
  274
- Kmv03
  274
- Knk03
  274
- Klc03
  274
- Identifying and Checking the Delivered Components
  275
- KSM Type Plate
  275
  - Arrangement
    275
  - Design
    276
  - System Type Plate
    276
- KMS02 Type Plate
  277
  - Arrangement
    277
  - Design
    278
  - System Type Plate
    278
- KMS03 Type Plate
  279
  - Arrangement
    279
  - Design
    280
  - System Type Plate
    280
- KMV03 Type Plate
  281
  - Arrangement
    281
  - Design
    282
  - System Type Plate
    282
- KNK03 Type Plate
  283
  - Arrangement
    283
  - Design
    284
- KLC03 Type Plate
  285
  - Arrangement
    285
  - Design
    286
- System Type Plate (Module of Configured Variants)
  287
- Plates at KCU02
  288
  - Arrangement
    288
  - Type Plate Design
    288
  - Design of UL Performance Data Plate
    289
9 Mounting and Installation

291
- Introduction
  291
- Important Notes
  291
  - Safety
    291
  - Qualified Technical Staff
    291
  - Handling the Devices
    291
- System Overview
  292
  - Available Connection Points
    292
- Cold Plate
  293
- Ksm
  294
- Required Steps to Follow
  294
  - Preparations for Mounting
    294
  - Mounting KSM
    294
- Mechanical Interfaces
  295
  - Flange Mounting
    295
- Practical Tips
  295
- Kms
  296
- Required Steps to Follow
  296
  - Preparations for Mounting
    296
  - Mounting KMS
    296
- Kcu02
  297
- Mounting Depths
  297
- Touch Guard
  297
- KCU02 Connection Diagram
  299
- Knk03, Kmv03, Klc03
  300
- Arranging the Devices
  300
- Mounting
  300
- Electrical Connection
  300
- General Information
  300
- Notes
  301
- Electrical Interfaces
  302
  - Overall Connection Diagram
    302
  - HMV01 Used as Supply Unit
    303
  - HCS02 Used as Supply Unit
    304
  - HCS03 Used as Supply Unit
    305
  - HMV02 Used as Supply Unit
    306
  - HCS01.1E-W0054 Used as Supply Unit
    307
  - KMV03 Used as Supply Unit
    308
  - Parallel Drive Lines
    310
  - Fan Connection
    311
10 Accessories

313
- Overview
  313
- HAS01, Basic Accessory
  315
- HAS02, Shield Connection
  316
- HAS03, Control Cabinet Adapter
  317
- HAS05.1-018, Dummy Plate for KMS03 Encoder Connection
  318
- HAS05.1-019, KNK03 Mains Voltage
  319
- HAS05.1-020, KMV03 Control Voltage
  320
- HAS05.1-021, Hybrid Joint
  321
- Has05.1-021-Nnn-Nn
  321
- Has05.1-021-Ncn-Nn
  322
- HAS05.1-023, HCS01 Adapter
  324
- HAS05.1-024, Passive 42 V Supply Unit
  330
- View
  330
- Purpose
  330
- Properties
  331
- Dimensions
  332
- Connection
  333
  - X37
    333
  - X103.1, X103.2, Hybrid Cable Connection Point
    333
- HAS10, Mechanical Mounting Parts
  334
- Type Code
  334
- Use
  335
- Scope of Supply
  336
- RKB0021, Multi-Ethernet Cable
  339
- RKB0013, Multi-Ethernet Cable
  340
- RKB0033, Cable for Safety Technology
  341
- RKB0043, Communication Cable
  342
- RKB0044, Communication Cable
  343
- RKB0054, Fan Cable
  344
- RKS0010, Interface Cable
  345
- RBS0023, Connector for Safety Zone Node
  346
- RLS0725, KMS03 Motor Power Cable Connector
  347
- RGS0725, KMS03 Encoder Cable Connector
  348
- RHS0725, KMS03 Hybrid Motor Cable Connector
  349
- RH2-030DB, KMS02 - MS2N Hybrid Motor Cable
  350
- Metallic Flange for Circular Connectors
  351
- Netswitch Sercos III
  352
11 Commissioning, Operation, Diagnostics and Maintenance

353
- Notes on Commissioning
  353
- General Information
  353
- Preparation
  353
- Procedure
  353
- Notes on Operation
  353
- Diagnostic Functions
  355
- KMV Diagnostic Display
  355
  - Led H14
    355
- KCU02 Diagnostic Display
  357
- KSM/KMS Diagnostic Display
  359
  - Led H14
    359
    
    LED at Device
    359
    
    Diagnostic Display with Mpx-17/18
    359
    
    Diagnostic Display with Mpx-2X
    360
  - Led H25 H26
    361
    
    Use
    361
    
    LED H25, Displays
    362
    
    LED H26, Displays
    363
- Diagnostic Messages Via Parameters
  368
- Firmware Functions
  368
  - Easy Startup Mode
    368
  - Analog Outputs
    369
  - Oscilloscope Function
    369
  - Patch Function
    369
  - Monitoring Function
    369
  - Logbook Function
    369
- Service Functions/Troubleshooting
  370
- General Information
  370
- Replacing Fuses F4 and F5
  371
- Deactivating and Dismounting the Drive
  372
  - Deactivation
    372
  - Dismounting
    372
- Replacing the Component
  373
- Release Holding Brake" Service Function
  373
- Saving Parameters
  374
- Firmware Update
  374
- Replacing the Programming Module
  374
- Maintenance
  375
- Maintenance of the Motor Component
  375
  - General Information
    375
  - Cleaning
    375
  - Bearings
    375
  - Connection Cables
    375
  - Holding Brake - Commissioning and Maintenance Instructions
    376
- Maintenance of the Electronic System of the Drive
  377
12 Environmental Protection and Disposal

379
- Environmental Protection
  379
- Disposal
  379
13 Service and Support

381
14 Appendix

383
- Digital Inputs
  383
- Digital Inputs Type a (Standard)
  383
- Digital Inputs (Safety Technology L Options)
  383
- Digital Inputs (Safety Technology S Options)
  384
- Digital Outputs
  385
- Digital Outputs (Safety Technology L Options)
  385
- Digital Outputs (Safety Technology S Options)
  386
- Two-Piece Connection Cover
  388
- Sizing Mains Filters (Drive System)
  389
  - Index
    409

Bosch Rexroth IndraDrive Mi KCU02 Instruction Manual (72 pages)

Electronic Control System

Brand: Bosch | Category: Control Systems | Size: 3.78 MB

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Bosch Rexroth IndraDrive Mi KCU02 Manuals

Bosch Rexroth IndraDrive Mi KCU02 Project Planning Manual (422 pages)

Table of Contents

1 System Presentation

2 Important Directions for Use

3 Safety Instructions for Electric Drives and Controls

4 General Data and Specifications

5 Technical Data of the Components

6 Connection Points

7 Notes on Project Planning

8 Identification

9 Mounting and Installation

10 Accessories

11 Commissioning, Operation, Diagnostics and Maintenance

12 Environmental Protection and Disposal

13 Service and Support

14 Appendix

Bosch Rexroth IndraDrive Mi KCU02 Instruction Manual (72 pages)

Table of Contents

1 Important Notes

2 Identification

3 Ratings and Dimensions

4 Documentations

5 Instructions for Use

6 EMC Measures for Design and Installation

7 Accessories

8 Service and Support

9 Environmental Protection and Disposal

10 Appendix

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