APRILIA SL MILLE Manuals

Manuals and User Guides for APRILIA SL MILLE. We have 3 APRILIA SL MILLE manuals available for free PDF download: Workshop Manual, Manual

APRILIA SL MILLE Workshop Manual

APRILIA SL MILLE Workshop Manual (330 pages)

Brand: APRILIA | Category: Motorcycle | Size: 77.97 MB

Table of Contents

Introduction

3
General Information

11
- Instructions for Use of
  12
  - Other Components
    12
  - Fuel
    12
  - Engine Oil
    13
  - Fork Oil
    13
  - Brake Fluid
    13
  - Coolant
    14
  - Clutch Fluid
    14
  - CARBON Monoxide
    15
  - Hot Components
    15
- Position of the Serial Numbers
  12
  - Frame Number
    12
  - Engine Number
    12
- Running-In Rules
  15
- Spare Parts
  16
- Technical Specifications
  16
- Lubricant Chart
  19
- Special Tools
  20
  - Miscellaneous Tools
    20
  - Engine Tools
    21
- Positioning the Vehicle on the Support Stand
  22
- Consumables
  24
  - Product Properties
    24
  - Use of Consumables
    25
- Fastening Elements
  27
- General Specifications of the Driving Torques
  27
- Instructions for Applying Transfers
  33
- Abbreviations / Symbols /Initials
  35
Service and Setting up

39
- Periodic Service Plan
  40
  - Regular Service Intervals
    41
- Points Requiring Lubrication
  43
- Multifunction Computer
  45
- Battery
  51
- Electric Components
  52
- Spark Plugs
  54
- Lifting the Fuel Tank
  55
- Draining the Fuel Tank
  56
- Air Cleaner
  57
- Accelerator
  58
- Cold Start Cable
  59
- Checking the Engine Oil
  60
- Changing the Engine Oil
  62
- Checking and Topping up
  63
- Changing the Front Brake
  70
  - Fluid
    71
- Checking the Front Brake Fluid Level and Topping up
  70
- Changing the Rear Brake
  71
- Adjusting the Gear Lever
  72
  - Control Lever Clearance
    73
- Changing the Clutch Fluid
  72
- Checking the Brake Pad Wear
  74
- Steering
  75
  - Checking the Bearing Slack Steering
    75
  - Adjusting the Bearing Slack
    75
    
    Steering
    76
- Inspecting the Front and
  77
- Rear Fork
  80
  - Adjusting the Rear Fork
    80
- Inspecting the Rear
  81
  - Rear Suspension
    81
  - Adjusting the Rear Shock Absorber
    81
  - Checking the Rear
    83
- Front Wheel
  83
- Exhaust Manifold Nut
  84
- Rear Wheel
  84
- Drive Chain
  85
- Tyres
  88
  - Condition of Tread
    88
  - Inflation Pressure
    88
- COOLING SYSTEM Pipes
  89
  - Nut, Bolt, Screw
    90
- Fuel Pipes
  89
  - Brake and Clutch Pipes
    89
Engine

93
Fuel Supply System

111
- Fuel Tank
  112
  - Maintenance
    113
  - CHECKING the FUEL Supply
    113
- Draining the Fuel Tank
  114
- REMOVING the FUEL LEVEL Sensor 4~5-00
  114
- Removing the Whole Fuel Supply Pump Unit
  114
- Removing the Delivery Filter
  115
- Removing the Fuel Supply Pump
  115
- Engine Management
  116
  - Foreword
    116
  - Sensors
    117
  - Injection System Diagram
    119
  - Engine Control Unit Connectors
    120
  - Automatic Testing
    121
  - Eliminating Electronic System Faults According to the Information Sent up on the Display
    121
  - Camshaft Position Sensor
    121
  - Driving Shaft Position Sensor
    121
  - Intake Pressure Sensor
    121
  - Throttle Valve Potentiometer
    122
  - Coolant Thermistors
    122
  - Air Thermistor
    122
  - Ignition Coils
    122
    
    THROTTLE Body
    123
  - Removing the Injectors
    123
  - Removing the Throttle Body
    123
- DISASSEMBLING the THROTTLE Body
  125
  - Inspecting the Throttle Body
    127
    
    Body
    128
  - Replacing the Throttle Valve Control Lever
    130
  - CHECKING THROTTLE VALVE CONTROL SHAFT END Play
    132
  - ADJUSTING the THROTTLE Body
    133
  - Adjusting the Throttle Valve Potentiometer
    134
  - Synchronizing Cylinders
    135
Cooling System

141
- Engine Oil Cooler
  144
- Removing the Cooling
  146
- Removing the Coolant Thermal Switch
  147
- Removing the Coolant Thermistors
  148
- Checking the Thermal Expansion Valve
  149
- Removing the Thermal Expansion Valve
  149
- Removing the Filler Neck
  150
- Removing the Three-Way Manifold
  151
- Coolant Pump
  152
- Partial Removing the Expansion Tank
  152
Electric System

155
- Electric System
  156
- Introduction
  156
  - Cable Colours
    156
  - Electrical Connectors
    156
- Electric Components Layout
  157
- Checking the Recharging System
  159
  - Voltage
    159
  - Checking the Alternator Load Less Operation
    159
  - Checking the Alternator Continuity
    160
  - Checking the Voltage Regulator
    161
- Ignition System
  162
- Fuel Pump System
  173
  - Wiring Diagram
    173
  - Checking the Fuel Pump
    173
  - Checking the Fuel Pump Relay
    174
  - Checking the Engine Shutoff Relay
    174
- Ignition Safety System
  175
  - Wiring Diagram
    175
  - STARTING SAFETY OPERATING Logic
    176
  - Checking the Starting Relay
    176
  - Checking the Side Stand and the Safety Switch
    177
  - Checking the Diode Module
    177
- Light System
  180
  - Wiring Diagram
    180
  - Checking the Lights Relay
    181
  - Checking the Lights I Lap Diode
    181
  - (Multifunction)
    181
- Cooling Electrofan
  182
  - Wiring Diagram
    182
  - Checking the Electrofan Operation
    183
  - Checking the Thermal Switch Operation
    184
  - Checking the Electrofan Relay
    184
  - Dashboard
    185
  - Wiring Diagram
    185
  - Low Fuel Warning Light
    185
  - Coolant Temperature Display
    187
  - Engine Oil Pressure Sensor
    187
  - Speedometer
    188
  - Revolution Counter
    189
- Battery
  190
  - ACTIVATING the Battery
    190
  - Maintenance
    192
  - Check
    192
  - Return under Guarantee
    192
- Bulbs
  193
- Adjusting the Vertical Headlight Beam
  198
- Horizontal Adjustment of the Headlight Beam
  198
- Changing the Fuses
  199
- Checking the Switches
  200
- Connections to the Engine Control Unit
  201
- WIRING DIAGRAM • SL Mille
  204
Chassis

207
- Body
  208
- Removing the Rider Saddle
  210
- Unlocking/Lockingthe Passenger Seat
  210
- Complete Removal Ofthe Fuel Tank
  211
- Partial Removal of the Fuel Tank
  211
- Removing the Air Cleaner Case
  213
- Removing the Fuel Tank Filler Cap
  213
- REMOVING the Battery
  214
- Removing the Cold-Start Control
  215
- Removing the Grip on the Left
  215
  - Handlebar
    215
- Removing the Clutch Lever
  216
- Removing the Electric Controls
  217
- Removing the Throttle Grip -7-12-00
  217
- Removing the Front Brake Lever
  218
- Removing the Electric Controls
  219
- Removing the Ignition Switch/ Steering Lock
  220
- Removing the Right and Left
  220
  - Handlebars
    220
- Removing the Front Part of the Fairing
  221
- Removing the Rear-View Mirrors
  221
- Removing the Dashboard
  222
- Removing the Dashboard's Upper Protection Moulding
  222
- Removing the Headlight
  222
- Removing the Dashboard/Front Fairing Mount
  223
- Removing the Front Mudguard
  223
- Removing the Front Direction Indicators
  224
- Removing the Side Fairings
  224
- Removing the Air Conveyor
  225
- Removing the Front Fairing Lower Lockup
  225
- Removing the Lower Fairing
  226
- Removing the Radiator Spoiler
  226
- Removing the Rear Light
  227
- Removing the Passenger Handle
  228
- Removing the Rear Fairing
  229
- Removing the Passenger Seat Lock
  230
- Removing the Rear Direction Indicators
  230
- Removing the Saddle Support Lower Moulded Cover
  231
- Removing the Mudguard Extension
  233
- Removing the Number Plate Holder
  233
- Removing the Number Plate Holder Support
  233
- Removing the Passenger Footrest
  234
- Removing the Passenger Footrest Supports
  234
- Removing the Rider's Footrest
  234
- Removing the Rider Footrest- Gear Lever.left Support Unit
  235
- Removing the Rider Footrest- Rear Brake Control Lever Right Support Unit
  236
- Removing the Exhaust Silencer
  237
- Removing the Side Stand
  238
- Removing the Engine Oil Tank
  239
- Removing the Driving Chain Shoe
  240
- Removing the Engine Oil Radiator
  240
- Removing the Saddle Support
  241
  - Removing the Frame
    243
- Front Wheel
  245
  - Removing the Whole Wheel
    246
  - Disassembling the Wheel
    247
  - Checking the Components
    248
  - WHEEL Reassembly
    248
- Rear Wheel
  250
  - Removing the Whole Wheel
    251
  - Disassembling the Final Drive Unit
    252
  - Disassembling the Wheel
    253
  - Checking the Components
    253
  - WHEEL Reassembly
    254
- Tyres
  255
  - TYRE Disassembly
    255
  - Assembling the Tyre
    256
  - Changing the Front Brake Pads
    258
  - Checking the Front Brake Discs
    259
  - Removing the Front Brake Discs
    259
  - Removing the Front Brake Pump
    259
- Rear Brake
  260
  - Changing the Rear Brake Pads
    261
  - Checking the Rear Brake Disc
    261
  - Removing the Rear Brake Disc
    261
  - Removing the Rear Brake Pump
    262
- Steering
  263
  - Disassembling the Steering
    264
  - Checking the Components
    265
  - Reassembling the Steering
    265
- Front Fork
  266
- Rear Fork
  282
  - Disassembling the Rear Fork
    282
  - Checking the Components
    283
  - Reassembling the Rear Fork
    283
- Rear Suspension
  285
- Disassembling the Driving Chain
  288
  - Chain Breaker/Rivet Tool
    288
  - Breaking the Chain
    289
  - Positioning the Joining Link
    290
  - Rivetting the Pins
    291

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APRILIA SL MILLE Manual

APRILIA SL MILLE Manual (96 pages)

Brand: APRILIA | Category: Motorcycle | Size: 4.2 MB

APRILIA SL MILLE Manual

APRILIA SL MILLE Manual (47 pages)

Brand: APRILIA | Category: Motorcycle | Size: 3.02 MB

Table of Contents

Segment Operation Check
14
Setting the Instantaneous, Maxi- Mum and Average Speed (Left Dis- Play)
15
Multifunction (Right Display)
17
Standard Setting: Coolant Temperature and Digital Clock
17
Battery Voltage - Vbatt
17
Setting the Hour
18
Setting the Minutes
18
Chronometer (Right Display)
19
Cold Start Lever
21
Engine Stop Switch
21
Start Push Button
21
Operation
22
Fuel Tank Capacity
26
Checking and Topping up
33
Starting with Cold Engine
41
Start Procedure
41
Positioning the Vehicle on the Side Stand
46

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