Eurotherm 2216e Installation And Operation Handbook
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Eurotherm 2216e Installation And Operation Handbook

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Installation and Operation Handbook
Contents
1.1
FRONT PANEL LAYOUT ................................................................1-2
1.2
GETTING STARTED .......................................................................1-4
1.2.1
Viewing The Process Value and Setpoint............................................1-4
1.2.2
To Adjust The Setpoint ........................................................................1-4
1.2.3
Viewing The Display Units ...................................................................1-5
1.2.4
1.2.5
PARAMETER LISTS .................................................................................1-7
1.4
MANUAL OR AUTOMATIC CONTROL ..........................................1-8
1.4.1
Selecting Auto/Manual Operation ........................................................1-8
1.4.2
How To Manually Adjust Output Power ...............................................1-9
1.5
SUMMARY.......................................................................................1-9
1.6
SETPOINT 1 OR SETPOINT 2......................................................1-10
1.6.1
To Select Setpoint 1 or Setpoint 2 .....................................................1-10
1.7
RAMP DWELL FUNCTION ...........................................................1-11
1.7.1
To Set up a Ramp/Time Program ......................................................1-11
1.7.2
To Run the Program ..........................................................................1-12
1.7.3
Power Failure During Program Run...................................................1-12
1.8
1.9
NAVIGATION DIAGRAM (Part A) ..................................................1-14
NAViGATION Diagram (Part B) ..............................................................1-15
1.10
PARAMETER TABLES ..............................................................1-16
1.10.1
HOME Display................................................................................1-16
1.10.2
Alarm List .......................................................................................1-17
1.10.3
Autotune List ..................................................................................1-17
1.10.4
PID List...........................................................................................1-18
1.10.5
Setpoint List ...................................................................................1-19
1.10.6
Input List.........................................................................................1-20
1.10.7
On/Off List ......................................................................................1-20
1.10.8
Output List......................................................................................1-21
1.10.9
Communications List......................................................................1-21
1.10.10
Access List .....................................................................................1-21
2216e Controller Handbook
TEMPERATURE CONTROLLER
INSTALLATION AND OPERATION HANDBOOK
Part No. HA026639
.......................................................1-5
.............................................................1-6
Issue 2.0
Oct -00
Contents
MODEL 2216e
a-1
Page
1-1

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  • Page 1: Table Of Contents

    Alarm List ..................1-17 1.10.3 Autotune List ..................1-17 1.10.4 PID List...................1-18 1.10.5 Setpoint List ...................1-19 1.10.6 Input List..................1-20 1.10.7 On/Off List ..................1-20 1.10.8 Output List..................1-21 1.10.9 Communications List..............1-21 1.10.10 Access List ..................1-21 2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00...
  • Page 2 1.12.2 ALARM INDICATION AND ACKNOWLEDGEMENT ..... 1-25 1.12.3 DIAGNOSTIC ALARMS ..............1-26 Chapter 2 INSTALLATION INSTRUMENT LAYOUT..............2-2 2.1.1 Outline dimensions Model 2216e ............2-3 INTRODUCTION................2-4 2.2.1 Controller labels................... 2-4 MECHANICAL INSTALLATION ............2-4 2.3.1 Unplugging and plugging-in the controller ........... 2-4 WIRING ....................2-5...
  • Page 3 6 Chapter 6 USER CALIBRATION ........6-1 WHAT IS THE PURPOSE OF USER CALIBRATION?....6-2 USER CALIBRATION ENABLE ............6-3 6.10 SINGLE POINT CALIBRATION ...........6-4 6.11 TWO POINT CALIBRATION ............6-5 6.12 CALIBRATION POINTS AND CALIBRATION OFFSETS ...6-6 2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00...
  • Page 4 To Configure Low and High Current Trip Alarms ..........9-8 9.6.3 To Attach Soft Alarms To A Relay Output..........9-9 9.6.4 The Scaling Factor ................9-10 9.6.5 To Adjust The Scaling Factor ............9-10 2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00...
  • Page 5 This product is covered by one or more of the following US Patents: 5,484,206 and 5,793,754; Additional patents pending. PDSIO ® is a registered trademark of Eurotherm. INSTANT ACCURACY™, SSRx Load Doctor™ and SSRx Enhanced Load Doctor ™ are trademarks of Eurotherm.”...

  • Page 6: Issue 2.0 Oct

    Contents Installation and Operation Handbook Symbols in Use In This Handbook Useful information Button Operation Caution, (refer to the Functional earth accompanying documents) (ground) terminal 2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00...

  • Page 7: Chapter 1 Operation

    Access List ..................21 1.11 ALARMS ..................22 1.11.1 Types of Alarm Used in the 2200 ............. 22 1.12 ALARM RELAY OUTPUT............. 23 1.12.1 SETTING ALARM LEVELS............... 24 1.12.2 ALARM INDICATION AND ACKNOWLEDGEMENT ......25 1.12.3 DIAGNOSTIC ALARMS ..............26 2216e Controller...

  • Page 8: Front Panel Layout

    FRONT PANEL LAYOUT 2216e Output 1 Output 2 Upper readout Lower readout Setpoint 2 active Remote Setpoint Setpoint rate Manual mode HOLD limit active Down Page Scroll Button Button Button Button Figure 1-1 Model 2216e front panel layout 2216e Controller...
  • Page 9 Down button Press to decrease a value in the lower readout. Up button Press to increase a value in lower readout. Figure 1-2 Controller buttons and indicators For Valve Positioning, please refer to Appendix D ‘Motorised Valve Control 2216e Controller...

  • Page 10: Getting Started

    Operation Installation and Operation Handbook GETTING STARTED Thank you for selecting the 2216e controller. This section shows the principle of operation. 1.2.1 Viewing The Process Value and Setpoint Install and wire up the controller in accordance with Chapter 2 and switch on. Following a 3...

  • Page 11: Viewing The Display Units

    2nd press Output ÉÅÅhÅ Actual output level % 3rd press Manual/Auto !WTG Actual state Keep pressing to return to the Home display or select further parameters (if available) Figure 1-6 Upper readout is parameter name. Lower is value 2216e Controller...

  • Page 12: Use Of The 'Page' Button

    Figure 1-7 Press to choose a parameter list The actual list headings may be longer or shorter than indicated above and you can customise this for the operator’s convenience in EDIT level, Chapter 3. 2216e Controller...

  • Page 13: Parameter Lists

    Figure 1-8 Choose a list. Press to select a parameter If, at any time, no key is pressed within 45 seconds, the display will always return to the “HOME” display. A complete description of the parameter lists is given on page 1-14. 2216e Controller...

  • Page 14: Manual Or Automatic Control

    1.4.1 Selecting Auto/Manual Operation 2 sec. Ãà 1st press 2nd press Output à Actual output level % 3rd press Manual/Auto Ãà to select !WTG automatic mode C"F manual mode Keep pressing to return to “HOME” display Figure 1-9 Auto/Manual select 2216e Controller...

  • Page 15: How To Manually Adjust Output Power

    To step through parameters within a particular list press the Scroll button until the required parameter is obtained To change the value (or state) of a parameter press the Raise button or the Lower button The remainder of this chapter provides a complete list of all parameters available. 2216e Controller...

  • Page 16: Setpoint 1 Or Setpoint 2

    Setpoint List Press to select list ÃÃ )O6 Press scroll button to )A ) When setpoint 2 is ÃÃ Press HÃÉ selected the SP2 beacon change between HÃ illuminates. Figure 1-11 To Select Setpoint 1 or 2 1-10 2216e Controller...

  • Page 17: Ramp Dwell Function

    The program will go into Hold T#d .D6 The program will go into Press to choose ÃÃS)T standby 'a0B the action required at the end of The program will dwell for an the dwell time unlimited period Figure 1-12 Ramp/Dwell Program 2216e Controller 1-11...

  • Page 18: To Run The Program

    During Dwell. After return of power the working setpoint will servo to PV, the ramp continues to SP2 followed by full programmed dwell. In effect this causes the program to restart. Use the Hide, Reveal and Promote features to customise the display for a programmer. See Chapter 3. 1-12 2216e Controller...

  • Page 19: Location Of Parameters - Block Diagram

    These are available in configuration level only Logic, triac /Invert output Logic Input Retrans-mission logic input on module Functions Module 2 Retrans- 2 (if listed in 2A Logic I/P mission conf list configured) Volts Figure 1-14 Controller Block Diagram 2216e Controller 1-13...

  • Page 20: Navigation Diagram (Part A)

    However, some may not Hh 5 )F'h T appear because they are dependent upon the particular controller variant. ÃÃS0T ÃÃÃÅhÅ AG&h A HSG3 ÃÉÅÅhÅ ÃÃS0T AG&h 5 T!T ÃÃÃÅhÅ ÃÃÃÆ11 HSS Figure 1.15a Navigation diagram ÃÃÆ11 1-14 2216e Controller...

  • Page 21: Navigation Diagram (Part B)

    Complete lists or individual parameters normally hidden in Operator level. To see all the available parameters you must select Full level. See Chapter 3, Access Levels Only displayed when option selected Figure 1.15b Navigation diagram 2216e Controller 1-15...

  • Page 22: Parameter Tables

    EGF0 Configure lower readout of home !DH display ÆH T"T XHG Å Å Å Customer ID Additional parameters may appear in the Home display if the ‘promote’ feature has been used (see Edit Level , Chapter 3). 1-16 2216e Controller...

  • Page 23: Alarm List

    Æ11 Æ11 Å Loop b reak time secs 1.10.3 Autotune List !TWF Autotune List TWF) Æ11 Æ11 Æ11 ÆF Self tune enable !'& %!A% Automatic d roop compensation (Manual Reset) enable (only present if set to OFF) 2216e Controller 1-17...

  • Page 24: Pid List

    (appears when set to OFF) A&# !WTG !WTG Å Cutb ack low display 5&# !WTG !WTG Å Cutb ack high display S)Ah % Éh Å Å Éh Å Å Åh Å É Relative c ool gain (set 1) 1-18 2216e Controller...

  • Page 25: Setpoint List

    Setp oint rate limit As display range 'a)B Æ11 Æ11 Dwell time 0.1 to 999.9 minutes )F(h T S0T S0T End type 6GA' T#e 'a0B HSG3 S0T S0T SWF Program control S0T T"T Æ11 Status of program 'a0B Æ22 2216e Controller 1-19...

  • Page 26: Input List

    This set of parameters only appear if On/Off control has been configured 6dh 5 Å Å Å Heat hys teresis display 6dh % Å Å Å Cool hys teresis display 5%h ' # É É Å Heat/C ool dead band display 1-20 2216e Controller...

  • Page 27: Output List

    !''S É É É Communications address 1.10.10 Access List !%% Access list &G') É É Å Full and Edit level password 3GTG ÆH)S ÆH)S ÆH)S &GF1 Goto level ÆH)S 1WAA )'yT GSÃ&GF1 %GF1 Å Configuration level password 2216e Controller 1-21...

  • Page 28: Alarms

    Process Variable (PV) Deviation High Deviation Setpoint (SP) Band Deviation Low Full Scale Low Rate of Change Output State Full scale Deviation Deviation high Deviation band Full scale high Rate of change Time Figure 1-16: Alarm Types 1-22 2216e Controller...

  • Page 29: Alarm Relay Output

    See Chapter 5 for further information. Alarm 1 Relay Alarm 2 output )F Alarm 3 Input fail Sensor break Any combination of alarms can operate the relay. Typical alarms are shown Figure 1-17: Attaching Alarms to an Outpu 2216e Controller 1-23...

  • Page 30: Setting Alarm Levels

    Low c urrent f5&S 4th press High c urrent Alarm 4 BBB Å to change 5th press Loop break time ) 6 Æ11 to change Press to return to list header Figure 1-18 To Set Alarm Trip Levels 1-24 2216e Controller...

  • Page 31: Alarm Indication And Acknowledgement

    If a relay has been attached to the alarm output (see Chapter 7 ‘Alarm Operation’), it will operate when the alarm condition occurs and remain in the operated condition until the alarm is acknowledged AND it is no longer present 2216e Controller 1-25...

  • Page 32: Diagnostic Alarms

    No I/O module This error message normally occurs when pre- configuring a controller without installing any of the Modules are configured but not fitted required I/O modules Figure 1.19a Diagnostic alarms - continued on the next page 1-26 2216e Controller...
  • Page 33 Acknowledge by pressing ‘page’ button error alarm occurs and ‘scroll’ button together. Figure 1.19b Diagnostic alarms *If the user has disassembled and reassembled the instrument, this error can occur if any connectors are not seated properly. 2216e Controller 1-27...
  • Page 34 Operation Installation and Operation Handbook 1-28 2216e Controller...

  • Page 35: Chapter 2 Installation

    Installation and Operation Handbook Installation Chapter 2 INSTALLATION INSTRUMENT LAYOUT ..............2 2.1.1 Outline dimensions Model 2216e ............3 INTRODUCTION ................4 2.2.1 Controller labels ..................4 MECHANICAL INSTALLATION ............4 2.3.1 Unplugging and plugging-in the controller ..........4 WIRING ....................5 2.4.1...

  • Page 36: Instrument Layout

    Installation Installation and Operation Handbook INSTRUMENT LAYOUT Display screen Latching ears Panel sealing gasket Panel retaining clips Label Sleeve Terminal covers Ratchets Figure 2-1: 2216e 1/16 DIN controller 2216e Controller...

  • Page 37: Outline Dimensions Model 2216E

    1.77 x 1.77 10mm 38mm Recommended (0.4in) (1.5in) minimum spacing of (Not to controllers scale) Figure 2-2: Outline dimensions Model 2216e controller The controller plugs into a plastic sleeve, which in turn fits into the panel cutout shown above. 2216e Controller...

  • Page 38: Introduction

    Installation Installation and Operation Handbook INTRODUCTION The Model 2216e is a precision temperature controller with self tuning. It has a modular hardware construction which provides two control outputs, one alarm relay and one communications port. 2.2.1 Controller Labels The labels on the sides of the controller identify the ordering code, the serial number, and the wiring connections.

  • Page 39: Wiring

    Output 2 Comms Output 3 Pt100 Figure 2-3: Model 2216e Wiring Connections * The ground connection is not required for electrical safety but must be connected to satisfy EMC requirements. 2.4.1 Wire Sizes All electrical connections are made to the screw terminals at the of the controller.

  • Page 40: Sensor Input Connections

    PID Heating or cooling (18Vdc, 20mA max) in output 2 *Logic can also be configured as logic input on module 2A. + PDS Mode 1 & 2 are only supported in Output 1 Figure 2-5: Outputs 1 and 2 connections 2216e Controller...

  • Page 41: Pds Modes

    When a relay contact is used in an alarm circuit ensure that the current passing through the snubber when the relay contact is open does not hold in low power electrical loads and thereby interfere with the failsafe operation of the alarm circuit. 2216e Controller...

  • Page 42: Typical Single Loop Wiring Diagram

    TYPICAL SINGLE LOOP WIRING DIAGRAM Cooling Power Line Neutral Fuse 1A(T) Controller Fuse 2A(T) Snubber Comms Thermocouple Heating power fuse (load dependent) Solid State Relay such as TE10S Cooling Heater Solenoid Valve Figure 2-6: Typical wiring diagram, Model 2216e Controller 2216e Controller...

  • Page 43: Communication Connections

    Not used Not used Signal Common A (+) B (-) 2-wire EIA-485 Serial Not used Not used Common Communications Figure 2-7: Communication connections *The 4-wire EIA-422 communication board can be modified to support 2-wire 485 communication. Please consult factory. 2216e Controller...

  • Page 44: Wiring Of Eia-485 Serial Communication Links

    Controller Note: All termination resistors are 220 ohm 1/4W carbon composition. Local grounds are at equipotential. Where equipotential is not available wire into s eparate zones us ing a galvanic is olator. Figure 2-8: 2-wire EIA-485 wiring 2-10 2216e Controller...

  • Page 45: Devicenet Wiring To Series 2200E Controllers

    Installation and Operation Handbook Installation DEVICENET WIRING TO SERIES 2200E CONTROLLERS This section covers the DeviceNet digital communications option for the model 2216e PID controller. To configure DeviceNet communications refer to section 5.9. 2.9.1 DeviceNet Terminal Functions Series 2200e Color...

  • Page 46: Wiring Interconnections For Devicenet Communications

    (SLAVE) Address 12 2200e Controller Network Supply 24Vdc ( +1%) 250mV p-p Ripple (SLAVE) Address N+1 Fit to last instrument in Daisy chain to further the chain instruments Figure 2-9: Wiring Connections for 2200e Series DeviceNet Controllers 2-12 2216e Controller...

  • Page 47: Chapter 3 Access Levels

    SELECTING AN ACCESS LEVEL............. 3 3.1.1 Returning to Operator Level ..............5 EDIT LEVEL ..................5 3.1.2 Setting operator access to a parameter ..........5 3.1.3 Hiding or revealing a complete list ............6 3.1.4 Promoting a parameter ................6 2216e Controller...

  • Page 48: The Different Access Levels

    You can also promote parameters to the home list. (See Edit level at the end of the chapter). %GF1 Configuration This special level allows access to set up the fundamental characteristics of the controller. Figure 3-1 Access levels 2216e Controller...

  • Page 49: Selecting An Access Level

    (If an incorrect password has been entered and the controller is still ‘locked’ then pressing Scroll at this point will simply return you to the  list header.) Note: From this / display, you can access “read only” configuration level by pressing together. To escape, press together 2216e Controller...

  • Page 50: Level Selection

    Chapter 5, Configuration Press the Scroll button 3.1.5 Configuration level O.6 The first display of configuration is shown. See chapter 5, Configuration for details of the configuration parameters. /. For instructions on leaving configuration level see Chapter 5, Configuration. 2216e Controller...

  • Page 51: Returning To Operator Level

    5 Makes a parameter or list header read-only (it can be viewed but not altered) #O Hides a parameter or list header. For example: ) The parameter selected is the set point for Alarm 2 - Full Scale Low )65 It will be alterable in Operator level 2216e Controller...

  • Page 52: Hiding Or Revealing A Complete List

    Scroll through the lists to the required parameter and choose the ‘05/’ code. The parameter is then automatically added (promoted) into the Home display list (the parameter will also be accessible as normal from the standard lists. a maximum of 12 parameters can be promoted. Promoted parameters are automatically ‘alterable’. 2216e Controller...

  • Page 53: Chapter 4 Tuning

    Typical automatic tuning cycle ............... 5 4.3.2. Calculation of the cutback values............5 4.4. MANUAL TUNING ................6 4.4.1. Setting the cutback values ..............7 4.4.2. Integrating action and manual reset............8 4.4.3. Automatic droop compensation (Adc) ............ 8 2216e Controller...

  • Page 54: What Is Tuning

    5)D Relative cool Only present if cooling has been configured. Sets the cooling gain proportional band by dividing the Pb value by the rEL.C value. Table 4-1 Tuning parameters 2216e Controller...

  • Page 55: Automatic Tuning

    This method automatically determines the value of the parameters listed in table 4-1 on the previous page. The 2216e uses a ‘one-shot’ tuner which works by switching the output on and off to induce an oscillation in the measured value. From the amplitude and period of the oscillation, it calculates the tuning parameter values.

  • Page 56: How To Tune

    If you want ‘Proportional only’ or ‘PD’ or ‘PI’ control, you should set the ‘6O’ or ‘6’  before commencing the tuning cycle. The tuner will leave them off and parameters to will not calculate a value for them. For valve position tuning and set-up, please refer to Appendix D. 2216e Controller...

  • Page 57: Typical Automatic Tuning Cycle

    (for example, under startup conditions). If either low cutback or high cutback is set to ‘96/’ the values will be fixed at three times the proportional band, and will not be changed during automatic tuning. 2216e Controller...

  • Page 58: Manual Tuning

    Set the Pb, ti, td parameter values according to the calculations given in Table 4-2. Type of control Proportional Integral time ‘ti’ Derivative time band ‘Pb’ ‘td’ Proportional only P + I control 2.2xB 0.8xT P + I + D control 1.7xB 0.5xT 0.12xT Table 4-2 Tuning values 2216e Controller...

  • Page 59: Setting The Cutback Values

    In example (a) increase ) by the overshoot value. In example (b) reduce ) by the undershoot value. Example (a) Temperature Setpoint Overshoot Example (b) Temperature Undershoot Time Where the temperature approaches setpoint from above, you can set # in a similar manner. 2216e Controller...

  • Page 60: Integrating Action And Manual Reset

    Then, in the autotune parameter list, you must set  to ‘)’. The controller will then calculate a new value for manual reset, and switch  to ‘,.’.  can be repeated as often as you require but between each adjustment you must allow time for the temperature to stabilise. 2216e Controller...

  • Page 61: Chapter 5 Configuration

    It is the responsibility of the person commissioning the process to ensure that the configuration is correct. Whenever the configuration level is accessed, all controller outputs are held in the power off state and control operation is suspended 2216e Controller...

  • Page 62: Selecting Configuration Level

    (factory default = 2) 0 0 At this point the controller is in 4th press configuration level N.6 N0 N0 N.6 /. /. /. /. Repeated pressing of “Page” button selects configuration list headings in a continuous loop Figure 5.1 2216e Controller...

  • Page 63: Selecting A Configuration Parameter

    They are grouped under headings. The actual parameters shown in your controller may differ slightly since some appear only as a result of selecting others. A full list of possibilities is included in the PARAMETER TABLES which follow the navigation diagram. 2216e Controller...

  • Page 64: Navigation Diagram (Part A)

    )/ Input Config. - selects the input sensor type )6$ User cal Config. - to calibrate to external reference sources Alarms Config. - sets up the alarm types Fig 5.4a Navigation Diagram (Part A) 2216e Controller...

  • Page 65: Navigation Diagram (Part B)

    Sets up the output 2 module 2A & 2B  /. Sets up the action of the relay on output 4 3A to 3C 0 /. To choose new passwords ?O6 /. To leave configuration level and return to operator level 2216e Controller...

  • Page 66: Configuration Parameter Tables

    Freeze output (maintains output at value immediately before break) )D # O Load current scaling factor See Chapter 9 Factory default parameter values and states are included where applicable and are indicated by the shaded areas in the following tables. 2216e Controller...
  • Page 67 Appears for mV or V inputs only 96/ Trip level set by the sensor input table Trip level set at 7.5KΩ #O#O Trip level set at 15KΩ (must be selected :/)6 when input is enabled) 2216e Controller...
  • Page 68 ‘Pnt.H’. This value is automatically calculated when performing a high point calibration. *If User calibration is enabled, then the User calibration parameters will appear in the Input list of Operator Full access level. See Chapter 6, User calibration. 2216e Controller...
  • Page 69 (1) Blocking allows the alarm to become active only after it has first entered a safe state. These are ‘soft’ alarms ie. Indication only. They would normally be attached to an output. See Chapter 7 for a step by step guide. 2216e Controller...
  • Page 70     D  Baud Rate (19200) 056A ./. Comms Parity No parity :. Even parity Odd parity 5. 9)) Comms Resolution Full resolution Integer resolution * Not used with some communication protocols. Please consult factory. 5-10 2216e Controller...
  • Page 71 Inverted (alarms - de-energise in alarm) D  0 DC output scaling For the following parameters appear 96D ) 96D # DC output minimum 0mA to ‘ 96D # 96D ) DC output maximum ‘ to 20mA 2216e Controller 5-11...
  • Page 72 *In place of the dashes, the last three characters indicate the alarm type as per table A in the ) AL list: eg = Full Scale Low ) If an alarm is not configured the displayed name will differ: e.g. ‘ ’ will be shown, for the first alarm 5-12 2216e Controller...
  • Page 73 Output 3 configuration As per output AA configuration 0 0 Password list D 0 9)) O6 level password (default = 1) .D 0 Configuration level Password (default = 2) ?O6 ?O6 ./ @ ./ @ Exit Configuration 2216e Controller 5-13...

  • Page 74: Configuration Of Digital Communications

    Baud Rate. The choices are:- ÃÃÅÅ 1200. 2400, 4800, 9600, 19,200 for Modbus and EI-Bisynch 125(K), 250(K), or 500(K) for DeviceNet Parity and Resolution can be set by the same procedure. These will normally be set to None and Full respectively 2216e Controller 5-14...

  • Page 75: To Set Instrument Address

    The EDS (Electronic Data Sheet) file for the Series 2200e is named 2K2DN.EDS and is available from your supplier, or electronically by going to Web site (www.eurotherm.com). The EDS file is designed to automate the DeviceNet network configuration process by precisely defining vendor-specific and required device parameter information.
  • Page 76 Operation Handbook Configuration 5-16 2216e Controller...

  • Page 77: Chapter 6 User Calibration

    6 Chapter 6 USER CALIBRATION ........1 WHAT IS THE PURPOSE OF USER CALIBRATION?..... 2 USER CALIBRATION ENABLE ............3 6.10 SINGLE POINT CALIBRATION ............. 4 6.11 TWO POINT CALIBRATION ............5 6.12 CALIBRATION POINTS AND CALIBRATION OFFSETS ..... 6 2216e Controller...

  • Page 78: What Is The Purpose Of User Calibration

    The factory set calibration can always be retrieved. To understand how to select and change parameters in this chapter you will need to have read Chapter 2 - Operation, Chapter 3- Access Levels and Chapter 5 - Configuration. 2216e Controller...

  • Page 79: User Calibration Enable

    ‘ list Press the Scroll button until you reach User calibration enable & to select: Calibration enable Calibration disabled Press together to go to the Exit display Exit configuration ?O6 to select ‘@’ and return to Operator level. 2216e Controller...

  • Page 80: Single Point Calibration

    Selecting ‘85’ will reinstate any previously set User calibration and make available the User parameters, as follows: Press the Scroll button Calibrate low point? )D to select ‘@’ Selecting ‘no’ will hide the next parameter Press the Scroll button continued on the next page 2216e Controller...

  • Page 81: Two Point Calibration

    Set the process under calibration such that the known reference exhibits the required higher Process Value (temperature) and allow to stabilise. Press the Scroll button to obtain the high calibration point as shown in the following diagrams. 2216e Controller...

  • Page 82: Calibration Points And Calibration Offsets

    Æ1h A HFTh A Low point calibration offset Offset, in display units, at the user low calibration point ‘ Æ1h 5 HFTh 5 High point calibration offset Offset, in display units, at the user high calibration point ‘ 2216e Controller...

  • Page 83: Chapter 7 Alarm Configuration

    The 2200e series controllers are capable of very sophisticated alarm strategies and, although setting up of alarms has already been covered in previous chapters, this section has been included to enable operators and commissioning engineers to design their own strategies for optimum plant operation. 2216e Controller...

  • Page 84: Definition Of Alarms And Events

    7.1.1 Types Alarms The use of alarms in the 2216e controller is extremely versatile. Up to 4 alarms can be configured. Any combination of these 4 alarms can be attached to any one or more outputs, or any number of the available “soft” alarms can be combined to operate a single output.
  • Page 85 Alarm occurs after it has been through a start up phase not in alarm condition. Sense Of Output Relay energised or de-energised in alarm condition. See also sections 1-12 and 7.4. Soft Alarms Indication only and do not operate an output. See also Section 1.11 for further information on alarm types. 2216e Controller...

  • Page 86: Digital Output Functions

    Chapter 9 Program END Signals the end of a program New Alarm Signals a new alarm The Sense of the Output can be set to relay energised or de-energised in the alarm condition for any of the above functions. 2216e Controller...

  • Page 87: Step1 - Configuring The Four 'Soft' Alarms

    5&S High c urrent )6$ Choices No/Auto/Man Press Press “SCROLL” key to choose alarm 1 blocking )/ Choices Yes/No press Press “SCROLL” key to repeat for alarms 2 - 4 to return to list header Figure 7.1 2216e Controller...

  • Page 88: Step 2 - Attaching An Alarm To A Physical Output

    1hh5 added to the output, i.e., Ã15 Figure 7.2 to select: 1. inverted (relay de-energised . in alarm) ÃÃyFX 2. direct (relay energised in alarm) Keep pressing “SCROLL” button to return to list header 2216e Controller...

  • Page 89: Step 3 - Grouping Alarms On A Single Output

    STEP 3 - GROUPING ALARMS ON A SINGLE OUTPUT In the previous example one alarm condition is allocated to one output relay. The 2216e controller allows alarms and events to be grouped on to a single output. These events are shown in the table below.
  • Page 90 Alarm Operation Installation and Operation Handbook 2216e Controller...

  • Page 91: Chapter 8 Motorised Valve Control

    8.1. PARAMETERS FOR MOTORISED VALVE CONTROL ....2 8.2. COMMISSIONING THE MOTORISED VALVE CONTROLLER ..2 Adjusting the minimum on-time ‘ .6D# ..........2 8.2.1. 8.3. MOTORISED VALVE APPLICATIONS ..........3 8.3.1. Auto Tuning .................... 3 8.3.2. Valve Positioner Set-up Table..............3 2216e Controller...

  • Page 92: Parameters For Motorised Valve Control

    Installation and Operation Handbook 8.1. PARAMETERS FOR MOTORISED VALVE CONTROL The 2216e can be configured for motorised valve control as an alternative to the standard PID control algorithm. This algorithm is designed specifically for positioning motorised valves. The motorised valve algorithm operates in the Velocity mode, which does not require a position feedback potentiometer for control purposes.

  • Page 93: Motorised Valve Applications

    Table 8-2 Valve Positioner Set-up Table The following operating parameters do not effect the 2200e when the valve positioner option has been configured: %d%h5 Heat Cycle Time %d%h% Cool Cycle Time GFTh% Minimum on time for cooling 2216e Controller...
  • Page 94 Valve Position Installation and Operation Handbook 2216e Controller...

  • Page 95: Chapter 9 Load Current Monitoring And Diagnostics

    To Configure the Logic Module for PDS modes 1 or 2......7 To Configure Low and High Current Trip Alarms ..........8 9.6.3 To Attach Soft Alarms To A Relay Output ..........9 9.6.4 The Scaling Factor ................10 9.6.5 To Adjust The Scaling Factor ..............10 2216e Controller...

  • Page 96: Load Current Monitoring And Diagnostics

    SSR short circuit This will apply full power to the heaters which could result in an over temperature condition. This alarm provides early warning. Heater failure Indicates open circuit load conditions 2216e Controller...

  • Page 97: Example Wiring Diagram (Mode 1 & 2 Operation)

    1. SSR type TE10/PDS2 OR 2. Intelligent current transformer type PD/CTX + contactor or zero voltage switching SSR 2216e controller configured for PDS mode 2 option using logic output. This module must be fitted in module position 1. (order code M2).

  • Page 98: Operation

    SSR RMS On State Current This is the default state when high or low current alarms are configured. The load current displayed is the steady state true rms current measured during the ON period. The minimum on time is:- Mode 2 0.1second 2216e Controller...

  • Page 99: How Heater Alarms Are Displayed

    They appear for mode 2 operation only. 5TSh1 Heat er Fail No current is being drawn while the controller output demand signal is on Sh1 SSR F ail The load is continuously on while the controller output demand signal is off 2216e Controller...

  • Page 100: To Set The Alarm Trip Levels

    Any plug in module can be used for alarms provided they are not already being used for another purpose , such as control. Any one or more alarms can be attached to an output, which will operate when an alarm occurs. Contacts are rated at 2A 264Vac for operating external beacons or audible devices. 2216e Controller...

  • Page 101: To Configure Pds Load Current Diagnostics

    This shows the function of module 9. The module function Press SÉÃ is set to PDS mode to show SÃ as required. Press to show )F This sets the output . signal to normal for heating control Press to show 2216e Controller...

  • Page 102: To Configure Low And High Current Trip Alarms

    (alarm 2) show the alarm type appears To make alarm 2 = has been accepted High Current Press to show Note:- The above alarms are known as SOFT ALARMS because they are indication only. 2216e Controller...

  • Page 103: To Attach Soft Alarms To A Relay Output

    5ThSh1 output, i.e. hSh1 Alarms Connected to a Relay Output Soft )F Alarms Output Module until )5 appears in the lower display. To remove alarms from an output press This will clear all alarms attached to this output. 2216e Controller...

  • Page 104: The Scaling Factor

    25 as shown in the table below. Scalar = 100/N Where N = Turns through PDCTX Scalar Scalar Maximum Resolvable Current TE10 Determined by the maximum range of the SSR PDCTX 100A (or 100 ampere turns) Finally Exit configuration level. See Chapter 5 9-10 2216e Controller...
  • Page 105 WHAT IS RETRANSMISSION............2 10.2 TO CONFIGURE RETRANSMISSION ...........3 10.3 SCALING RETRANSMITTED OUTPUT SIGNALS......4 0..........4 10.1.1 To Range Retransmitted Output To Range Retransmitted Setpoint 0 or Process Variable 0; ..5 10.1.2 To Range Retransmitted Error 55 ..........5 10.1.3 2216e Controller 10-1...

  • Page 106: What Is Retransmission

    1. Process Variable 2. Setpoint 3. Error 4. Control Output The retransmission signal is available as 0-20mA, 4-20mA, 0-5V, 1-5V or 0-10V and is connected to terminals 1A and 1B when module 1A is fitted as a DC module. 10-2 2216e Controller...

  • Page 107: To Configure Retransmission

    Heat control output %ÆÆA Cool control output Press to select the Retransmission parameter for ÆH Output demand retransmission Process Variable Error Setpoint (working) 1WF& is a retransmission Press to show )F parameter the value . 0F has no effect. 2216e Controller 10-3...

  • Page 108: Scaling Retransmitted Output Signals

    1A and 1B. Suitable resistors are supplied with the controller. 10.1.1 To Range Retransmitted Output For output of 0-100% = 0-20mA ÆWTh5 ÆWThA to 20.0 and to 0.0 % Output For output of 0-100% = 4-20mA ÆWTh5 ÆWThA to 20.0 and to 4.0 ÆVUhA ÆVUh5 10-4 2216e Controller...

  • Page 109: To Range Retransmitted Error 55

    = 400 Retransmitted Value 0mA for an error of -10 0.0487mA for an error of 0 20mA for an error of +400 Note: To read a negative error it is necessary to set SF3hA to a negative limit 2216e Controller 10-5...
  • Page 110 Retransmission Installation and Operation Handbook 10-6 2216e Controller...

  • Page 111: Appendix A Understanding The Ordering Code

    Understanding the Ordering Code Appendix A UNDERSTANDING THE ORDERING CODE The 2216e controller has a modular hardware construction with the option of three outputs and one communications port. The ordering code is in two parts: the hardware code followed by the software code. The hardware code specifies the hardware build of the controller, and the software code the software configuration.
  • Page 112 Select from table A 2-wire RS485 Unconfigured 4-wire RS422 Table A PID cooling RS232 Fitted unconfigured VP lower O/P DeviceNet First character Heating output DeviceNet PV retrans PDS Input Setpoint Setpoint Output Error Second character 0-20mA 4-20mA 0-5V 1-5V 0-10V 2216e Controller...
  • Page 113 1800 3272 Exergen K80 IR pyrometer Process inputs -9.99 to +80.00mV -999 9999 0 to 20mA -999 9999 4 to 20ma -999 9999 0 to 5Vdc -999 9999 1 to 5Vdc -999 9999 0 to 10Vdc -999 9999 2216e Controller...
  • Page 114 – up to one for temperature inputs, up to two for process inputs An external 1% current sense resistor is supplied as standard. If greater accuracy is required, a 0.1% 2.49Ω can be ordered as part number SUB2K/249R.1. 2216e Controller...

  • Page 115: Appendix B Safety And Emc Information

    In any case, avoid touching the exposed electronics of an instrument when withdrawing it from the sleeve. Failure to observe these precautions may cause damage to components of the instrument or some discomfort to the user. Electrostatic discharge precautions 2216e Controller...

  • Page 116: Installation Safety Requirements

    Ensure that the wiring of installations comply with all local wiring regulations. For example in the in the UK, use the latest version of the IEE wiring regulations, (BS7671). In the USA, use NEC Class 1 wiring methods. 2216e Controller...
  • Page 117 In some installations it is common practice to replace the temperature sensor while the controller is still powered up. Under these conditions, as additional protection against electric shock, we recommend that the shield of the temperature sensor is grounded. Do not rely on grounding through the framework of the machine. 2216e Controller...
  • Page 118 To minimise the pick-up of electrical noise, the low voltage DC connections and the sensor input wiring should be routed away from high-current power cables. Where it is impractical to do this, use shielded cables with the shield grounded at both ends. In general keep cable lengths to a minimum. 2216e Controller...
  • Page 119 Heating or cooling Communications Digital Transmission standard EIA-485 2wire, EIA-422 4 wire or EIA-232 at 1200, 2400, 4800, 9600, 19,200 baud (125K, 250K, 500K for DeviceNet. Protocols Modbus®, EI-Bisynch, DeviceNet Setpoint input Setpoint input from master PDS controller 2216e Controller...
  • Page 120 2.5kV) Atmospheres Electrically conductive pollution must be excluded from the cabinet in which this controller is mounted. This product is not suitable for use above 6,562ft (2000m) or in corrosive or explosive atmospheres without further protection. 2216e Controller...

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