Hangar 9 PiZAZZ Instruction Manual
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Hangar 9 PiZAZZ Instruction Manual

Hangar 9 PiZAZZ Instruction Manual

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• 90% prebuilt
• Hardware included
• Precovered with Hangar 9
• Incredible 3-D/fun-fly performer
Specifications:
• Wingspan: ............................................................................................................ 48 in (1219 mm)
• Overall Length: ................................................................................................... 48 in (1219 mm)
• Wing Area:................................................................................................ 725 sq in (46.8 dm sq)
• Weight (Approx.): ................................................................................. 4.5-5.5 lbs (2.0-2.5 kg)
Recommended Engines:
WE GET PEOPLE FLYING

INSTRUCTION MANUAL

UltraCote
®
™
2-Cycle: .40-.58
4-Cycle: .50-.72
TM
TM
TM

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Summary of Contents for Hangar 9 PiZAZZ

  • Page 1: Instruction Manual

    WE GET PEOPLE FLYING INSTRUCTION MANUAL • 90% prebuilt • Hardware included • Precovered with Hangar 9 UltraCote ® ™ • Incredible 3-D/fun-fly performer Specifications: • Wingspan: ......................48 in (1219 mm) • Overall Length: ....................48 in (1219 mm) •...

  • Page 2: Table Of Contents

    Section 6: Installing the Vertical Stabilizer (Fin) ..16 Section 17: Balancing the Pizazz .....35 Section 7: Installing the Rudder and Tail Wheel Assembly .

  • Page 3: Engine Requirements

    Engine Requirements • .40-.58 2-cycle engines • .50-.72 4-cycle engines Recommended 2-Cycle Engines • MDS ™ .48FS Pro/MDS .58FS Pro Recommended 4-Cycle Engine SAIE072 • Saito ™ .56/ Saito.72 MDSE058 Parts Needed (not included in kit) • Aileron Extension - 3" (2) (JRPA093) •...

  • Page 4: Kit Contents

    Kit Contents Large Parts 1. Wing w/Aileron (HAN2151) 3. Tail Set (HAN2153) 2. Fuselage (HAN2152) 4. Canopy (HAN2154) Small Parts 5. Landing Gear (HAN2155) 10. Tail Wheel 1-1/4" 6. Wheels 2 " 11. Nylon 2-56 Clevis (5) 7. Pushrods 12. Nylon Control Horns (5) 8.

  • Page 5: Section 1: Installing The Wing

    JR 537 servo that comes stan- dard with JR radio systems. The JRP368 Micro Digital Servo is also excellent choice to use in the Pizazz to save weight, but requires a little modification for the servo rails.
  • Page 6 Step 6. Wipe away excess epoxy with rubbing alcohol and a the covering 1/8" inside the line you marked on the wing (top paper towel and bottom). Use care not to cut the balsawood, as this will weaken the structure. You want a wood to wood joint so the epoxy will adhere to the fuselage/wing joint securely.

  • Page 7: Section 2: Hinging The Ailerons

    1/ 32" gap or less will be maintained throughout the length of the aileron. The hinge is constructed of a special material that allows the CA to wick or penetrate Step 2. The Pizazz comes with high-quality CA type hinges. ™...
  • Page 8 opposite direction from the opposite side. Apply thin CA glue to Step 9. After both ailerons are securely hinged, firmly grasp each aileron hinge, making sure the CA penetrates into both the the wing and each aileron to check that the hinges are securely aileron and the wing.

  • Page 9: Section 3: Installing The Aileron Servos

    Section 3: Installing the Aileron Servos Parts Needed Step 3. With the servo in place, mark the location of the servo screws and then remove the servo. • Wing/fuselage • Standard size servos with mounting hardware (2) • Servo extension -3" (2) (JRPA092 -3" Gold) Tools and Adhesives Needed •...
  • Page 10 This will allow for flaperon function. Please refer to your radio system operating instructions for selection of the flaperon wing pro- gram so you can set up the Pizazz control surfaces for this feature.

  • Page 11: Section 4: Installing The Aileron Linkages

    Section 4: Installing the Aileron Linkages Parts Needed Step 3. The control horn should be positioned so the holes that the clevis connects onto are over the centerline of the hinge • Wing/fuselage assembly line of the control surface. Once satisfied with the horn location •...
  • Page 12 Step 8. Make a “Z” bend in the rod at the location you just marked. Step 6. Thread a 2-56 clevis on the end of one of the threaded rods. Screw the clevis on 7-10 turns. Install the clevis with wire on the control horn into the third hole from the mounting base.

  • Page 13: Section 5: Installing The Horizontal Stabilizer

    Section 5: Installing the Horizontal Stabilizer Parts Needed • Horizontal stabilizer • Fuselage/wing assembly Tools and Adhesives Needed • Hobby knife • Paper towels • Ruler • Rubbing alcohol • Felt-tipped pen • Mixing stick • Pencil • Epoxy brush •...
  • Page 14 Step 8. Mix approximately 1/2 ounce (minimum) of 30-minute epoxy to install the horizontal stabilizer to the fuselage. Using an Step 4. Adjust the stabilizer until you have an equal distance on epoxy brush or mixing stick, spread the epoxy onto the bottom both the right and left sides of the stabilizer to the wing.

  • Page 15: Section 6: Installing The Vertical Stabilizer (Fin)

    Section 6: Installing the Vertical Stabilizer (Fin) stabilizer. Make sure the rear of the vertical stabilizer (where the hinge slots are located) is aligned with the rear of the fuselage. Note: The elevator should not be hinged to the horizontal stabilizer at this time.
  • Page 16 Step 7. Using a 90-degree triangle, make sure the fin is perpendicular to the horizontal stabilizer. Use masking tape to hold the vertical stabilizer in place until the epoxy cures.

  • Page 17: Section 7: Installing The Rudder And Tail Wheel Assembly

    Section 7: Installing the Rudder and Tail Wheel Assembly Step 2. Locate the tail wheel assembly. It includes the tail wheel wire, black nylon bearing, tail wheel, wheel collar, and screw. Parts Needed • Fuselage/wing assembly • Rudder • Hinges •...
  • Page 18 Step 4. Hold the tail wheel assembly up to the fuselage/rudder assembly and rudder from the fuselage. Reinstall the hinges in in a position where it’s flush with the fuselage bottom. Note the rudder using T-pins to make sure the hinges are centered as where the wire and tailwheel nylon bearing rest in reference to described in Section 1.

  • Page 19: Section 8: Hinging The Elevator

    Section 8: Hinging the Horizontal Stabilizer and Elevator After the hinges are dry, check to make sure they are securely in Step 2. With one elevator half aligned (left and right), apply thin place. Try to pull the rudder from the vertical stabilizer. Use care CA glue to the hinges on both sides.

  • Page 20: Section 9: Installing The Rudder And Elevator Control Horns

    Section 9: Installing the Rudder and Elevator Control Horns Parts Needed • Control horns (3) Step 2. Place the center of the control horn on the elevator at • Control horn backplates (3) • Control horn screws (6) • Fuselage/wing assembly Tools and Adhesives Needed •...
  • Page 21 Step 8. Drill these holes with a 1/16" drill bit and install the rudder control horn using the screws and backplate provided. Step 5. Repeat the process for the other elevator half Step 6. Measure 1/2" from the bottom of the left side of the rudder.

  • Page 22: Section 10: Assembling The Fuel Tank

    Section 10: Assembling the Fuel Tank Parts Needed Step 4. Locate the other long tube and bend it using your fingers as shown. This tube will be the “vent” tube connected to • Metal tubes (2 long, 1 short) the pressure fitting on the engine muffler. •...
  • Page 23 Step 8. Install the open tube end of the tubing onto the pickup Step 10. Carefully insert the assembly into the fuel tank. Note tubing. the position of the vent tube. It must be at the top portion of the fuel tank to function properly.

  • Page 24: Section 11: Installing The Engine

    Section 11: Installing the Engine Parts Needed • Fuselage/wing assembly • Aluminum engine mount rails w/hardware • Engine • Spinner or prop nut (not included) • Spinner backplate Tools and Adhesives Needed • Phillips Screwdriver or Hex wrench • Drill •...
  • Page 25 Step 3. Remove the mounts and drill four 1/8" holes at the Step 8. Install the muffler per the instructions included with points you marked through the wood motor mount beams in the engine. Now install the fuel tubing. Connect the vent tube the fuselage.

  • Page 26: Section 12: Installing The Radio System

    Section 12: Installing the Radio System Parts Needed Step 3. Be sure to attach the servo leads to the receiver prior to installing the receiver into the fuselage (refer to Radio Set-Up • Radio system with 3 servos and hardware (not included) section).
  • Page 27 Step 5. The switch should be mounted on the left side of the Step 7. Reposition the switch plate as shown and place the fuselage, away from the exhaust of the engine. The On-Off switch switch on the inside of the fuselage. Using the two screws opening is located on the left side of the fuselage forward of the supplied with the switch, attach the switch to the fuselage.

  • Page 28: Section 13: Installing The Rudder, Elevator, And Throttle Pushrods

    • 10" pushrod wire, threaded on one end (3) (7mm pcs of fuel tubing, not included, two pieces of nylon • 6" pushrod wire, unthreaded (2) thread and two pieces of heat shrink tubing. Since the Pizazz ™ • 19 "...
  • Page 29 Step 5. Drill a 3/32" hole through the wood pushrod at one marked end. Drill a 3/32" hole at the other marked end, but drill it so it is 90 degrees in reference to the first hole drilled. Step 8. Locate two 10" threaded rods. Cut 1/2" off one of the rods.
  • Page 30 Step 11. (Continued) Step 12. Spread the two threaded pushrods (elevator) apart approximately 1". Insert the elevator pushrod into the fuselage so that each threaded rod comes out of the elevator pushrod exits. Thread a clevis on each rod at least 15 turns and connect each to the elevator control horns.
  • Page 31 Step 20. The sequence of installing the throttle pushrod in this manual is for most engines. Installation may slightly vary depending on the type/brand of engine you use to power your Pizazz ™ Step 21. Locate the 19 " pushrod and install a clevis onto the threaded end.

  • Page 32: Section 14: Installing The Main Landing Gear

    Section 14: Installing the Main Landing Gear the carburetor throttle arm of the engine. For 4-stroke Satio engines, the throttle linkage hole will be on ™ the left side of the firewall as looking from the tail of the aircraft. Step 22.

  • Page 33: Section 15. Installing The Canopy

    Section 15: Installing the Canopy Step 2. Locate the two pre-drilled mounting holes in the bottom Step 3. Bolt the landing gear onto the fuselage with the of the fuselage and fuselage hatch for mounting the landing gear. included hardware. Take a bolt and washer and insert it through The blind nuts are preinstalled from inside the fuselage.

  • Page 34: Section 16: Control Throw Recommendations

    Pizazz. Always check the CG with the fuel tank empty. The recommended center of gravity (CG) location for the Pizazz is 3 "...

  • Page 35: Preflight At The Field

    Range Test Your Radio 1. Before each flying session, be sure to range check your radio. 2. Double-check that all controls (aileron, elevator, throttle, This is accomplished by turning on your transmitter with the rudder, etc.) move in the correct direction. antenna collapsed.

  • Page 36: Ama Safety Code

    AMA Safety Code 2001 Official AMA National Model Aircraft Safety Code Effective January 1, 2001 Model flying must be in accordance with this Code in order for 9. I will not operate models with pyrotechnics (any device that AMA liability protection to apply. explodes, burns, or propels a projectile of any kind) including, but not limited to, rockets, explosive bombs dropped from mod- General...
  • Page 37 AMA Safety Code (continued) Organized RC Racing Event 7. An RC racing event, whether or not an AMA Rule Book event, All officials will be off the course except the starter and his/her is one in which model aircraft compete in flight over a prescribed assistant.
  • Page 38 NOTES...

  • Page 39: Horizon Hobby, Inc

    © Copyright 2001, Horizon Hobby, Inc. (217) 355-9511 www.horizonhobby.com...

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