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MONACO COACH CORPORATION
MOTORHOME LIMITED WARRANTY
What the Period of Coverage Is:
If you use your Monaco motorhome only for recreational travel and family
camping purposes, the Limited Warranty provided by Monaco Coach
®
Corporation
("Warrantor") covers your new motorhome when sold by an
authorized dealer, for twelve (12) months from the original retail purchase date
or the first 24,000 miles of use, whichever occurs first. However, the Limited
Warranty provided by Warrantor covers the steel or aluminum frame structure
of the sidewalls (excluding slide outs), roof, and rear and front walls for sixty
(60) months from the original retail purchase date or the first 50,000 miles of
use, whichever comes first.
If you use your motorhome for any rental, commercial or business pur-
poses whatsoever, the Limited Warranty provided by Warrantor covers your
new motorhome when sold by an authorized dealer for ninety (90) days from
the original retail purchase date or the first 24,000 miles of use, whichever
occurs first. In addition, the Limited Warranty provided by Warrantor covers
the steel or aluminum frame structure of the sidewalls (excluding slide outs),
roof, and rear and front walls for twelve (12) months from the original pur-
chase date or the first 24,000 miles of use, whichever comes first. A conclusive
presumption that your motorhome has been used for commercial and/or busi-
ness purposes arises if you have filed a federal or state tax form claiming any
business tax benefit related to your ownership of the motorhome.
The above Limited Warranty coverage applies to all owners, including
subsequent owners, of the motorhome. However, a subsequent owner must
submit a warranty transfer form by filing the form through an authorized
Monaco dealer. A subsequent owner's warranty coverage period is the remaining
balance of the warranty coverage period the prior owner was entitled to under
this Limited Warranty. Warranty transfer forms can be obtained by contacting
the Consumer Affairs Department. There is no charge for the transfer.
01142
------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
D I P L O M A T
LIMITED WARRANTY - ROADMASTER CHASSIS • 5
WARRANTY INFORMATION FILE • 8
®
Warranty
LIMITED WARRANTY • 1
LIMITED
WARRANTY
-
2002 Diplomat
1
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Summary of Contents for Monaco 2002 Diplomat
- Page 1 WARRANTY MOTORHOME LIMITED WARRANTY 2002 Diplomat What the Period of Coverage Is: If you use your Monaco motorhome only for recreational travel and family camping purposes, the Limited Warranty provided by Monaco Coach ® Corporation ("Warrantor") covers your new motorhome when sold by an authorized dealer, for twelve (12) months from the original retail purchase date or the first 24,000 miles of use, whichever occurs first.
- Page 2 Warranty --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Limitations of Implied ANY IMPLIED WARRANTIES ARISING BY WAY OF STATE LAW, Warranties INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY AND ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRANTY AND ARE LIMITED IN SCOPE OF COVERAGE TO THOSE PORTIONS OF THE MOTORHOME COVERED BY THIS LIMITED WARRANTY.
- Page 3 (at your expense) to the service center. If you need assistance in locating an authorized warranty service facility, contact Warrantor's Warranty Department (1-877-466-6226). The mailing address is: Monaco Coach Corporation Attention: Warranty Department 91320 Coburg Industrial Way Coburg, Oregon 97408...
- Page 4 THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. MONACO COACH CORPORATION 91320 COBURG INDUSTRIAL WAY COBURG, OREGON 97408 D I P L O M A T...
- Page 5 Warranty ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ What the Period of Coverage is: LIMITED WARRANTY If you use the Roadmaster Chassis that your motorhome is mounted upon - ROADMASTER for only recreational travel and family camping purposes, the Limited CHASSIS Warranty provided by Roadmaster ("Warrantor") covers your Roadmaster Chassis for twenty-four (24) months from the original retail purchase date or the first 24,000 miles of use, whichever occurs first.
- Page 6 Roadmaster Chassis (at your expense) to the service center. If you need assistance in locating an authorized warranty service facility, contact Warrantor's Warranty Department (877-466-6226). The mailing address is: Monaco Coach Corporation Attention: Warranty Department 91320 Coburg Industrial Way Coburg, Oregon 97408...
- Page 7 THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. ROADMASTER CHASSIS DIVISION MONACO COACH CORPORATION 91320 COBURG INDUSTRIAL WAY COBURG, OR 97408 D I P L O M A T...
- Page 8 Monaco Coach Corporation The foregoing is not a warning. See Monaco Coach Corporation’s Limited Warranty or call Monaco Coach Corporation at (877) 466-6226 for warranty information and limitations. D I P L O M A T...
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Page 9: Water Systems
Diplomat SECTIONS General Information Driving & Safety Care & Maintenanc c e Applianc c es Eq q uipment Water Systems LP−G G as Systems Elec c tric c al Systems − House Elec c tric c al Systems − Chassis Chassis Information Index −... - Page 10 Monaco Coach Corporation reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligation. ©Copyright 2000 Monaco Coach Corporation. All rights reserved. The Diplomat is a trademark of Monaco Coach Corporation. All other trademarks or registered trademarks are property of their respective holders.
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Page 11: Table Of Contents
INTRODUCTION • 13 CUSTOMER RELATIONS • 13 REPORTING SAFETY DEFECTS • 14 TAKING DELIVERY • 14 Monaco Coach Responsibilities • 14 Dealer Responsibilities • 14 Customer Responsibilities • 15 SERVICE SUGGESTIONS • 15 OWNER’S RECORD - SERIAL NUMBERS • 17 OWNER’S RECORD - PERSONAL PROPERTY •... -
Page 13: General Information
When stopped for the night the Monaco Coach motorhome is built to be safely parked in any spot that is relatively level and where the ground is firm. Try to pick as level a parking spot as possible. -
Page 14: Reporting Safety Defects
However, NHTSA cannot become involved in individual problems between you, your dealer or Monaco Coach. To contact NHTSA you may either call the Auto Safety Hot line toll-free at 1-800-424-9393 (or 1-202-366-0123 in the Washington D.C. -
Page 15: Customer Responsibilities
Responsibilities maintenance. This will help you prevent conditions arising from neglect that are not covered by your Monaco Coach Limited Warranty. Maintenance serv- ices should be performed in accordance with this Owner’s Manual, and any other applicable manuals. As the owner, it is your responsibility and obligation to return the motorhome to an authorized dealer for repairs and service (see the Limited Warranty). - Page 16 General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Please don’t be offended when you are told you cannot watch the work No Looking Over the Technicians being done. Many service area insurance requirements forbid the admission of Shoulder customers into the service work area. Inspect the Work Check out the service or repair job when you pick up your motorhome and Properly notify the service manager of any dissatisfaction.
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Page 17: Owner's Record - Serial Numbers
General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ FOR YOUR OWN REFERENCE F O R YO U R O W N R E F E R E N C E OWNER’S RECORD - SERIAL NUMBERS Refer to the Manufacturer’s individual Owner’s Manuals for serial number locations that are not listed below. -
Page 18: Owner's Record - Personal Property
General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FOR YOUR OWN REFERENCE for your own reference OWNER’S RECORD - PERSONAL PROPERTY Item Serial Number Value _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _... -
Page 19: Owner's Record - Insurance
General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ FOR YOUR OWN REFERENCE OWNER’S RECORD - INSURANCE Company: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Policy #: _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _... -
Page 20: Vendor List
General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- VENDOR LIST Air Bags Citizen Band Radio (C.B.) Firestone Cobra 317-818-8600 733-889-3087 www.bridgestone-firestone.com www.cobraelec.com Air Conditioner Carbon Monoxide Detector Dometic Corp. Safe-T-Alert 219-463-4858 800-383-0269 www.dometic.com www.safe-t-alert.com Air Conditioner - Dash Cooktop SCS/Frigette Atwood Mobile Products 800-433-1740 800-873-4328 www.scsfrigette.com www.atwoodmobile.com Alternator... - Page 21 General Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Fan - Bathroom Exhaust Leveling Jacks - Hydraulic Fan-Tastic Vent 800-395-4045 (760) 746-5732 www.fantasticvent.com Liquefied Petroleum Protectors Filters MTI Industries, Inc. Racor Fluid Filters 800-383-0269 800-344-3286 www.mtiindustries.com www.parker.com/racor/ LP Tank Fire Extinguisher Manchester Tank The Fire Extinguisher Co. 800-877-8265 919-563-4911 www.mantank.com...
- Page 22 General Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Slide-Out Motor - Living Room Transmission Allison Transmission Power Gear 800-524-2303 800-334-4712 www.powergear.com www.allisontransmission.com Steering Gear Sheppard Quasar 717-637-3751 800-545-2672 www.rhsheppard.com Washer/Dryer (Optional) Steering Wheel (Smart Wheel) Splendide 800-736-4127 Vehicle Improvement Products www.splendide.com 847-395-7250 www.vipwheels.com Water Filtration Everpure Storage Trays (Optional) Kwikee...
- Page 23 SECTION 2 DRIVING & SAFETY DRIVING SAFETY • 25 STORAGE OF TIRES - Long Term • 57 Inspections • 25 In Case of Flat Tire • 58 Familiarize Yourself • 25 SPECIFICATIONS - DIMENSIONS CHART • 59 Safety Seat Belts • 25 VIEWS - Front •...
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Page 25: Driving Safety
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DRIVING SAFETY This section contains information on driving tips, emergency situations, towing, safety devices, weighing the motorhome and tires. OM010613.eps There are significant differences between a passenger automobile and a Inspections motorhome. Always be aware of these differences when traveling. The key for safely operating the motorhome is inspection. -
Page 26: Tips For Driving
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Tips for Driving The motorhome is a complex vehicle and requires an increased level of driving awareness and attention because of its size and various components. Due to the motorhome length the turning radius will be much wider than that of a standard automobile. - Page 27 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • Keep in consideration that posted speed signs are passenger automobile rated. Therefore, an extra awareness of the driving conditions and appropriate speed for a motorhome are necessary, especially on corners and mountain roads. • Downgrade speed should be at least 5 mph less than upgrade speed, or downgrade speed should be attainable within three seconds of a brake application.
- Page 28 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Winter and Cold Climate Conditions: • The motorhome should be prepared for Cold Weather Use. • Keep speeds slow and steady. Make moves gradually and increase visual distance for a gain in reaction time. • If the road or weather conditions are treacherous find a safe stopping place and wait for conditions to improve.
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Page 29: Checklist - Pretrip Preparations
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Before departure several items will need to be prepared. Some suggestions CHECKLIST - PRETRIP are listed below. Use the lists as general guides when preparing to depart. PREPARATIONS Items To Carry: • Local, State and National Maps. Truck atlases can be useful for showing maps, refueling stations and truck repair facilities. -
Page 30: Using The Rear Receiver
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Driving Preparations: • Check operation of all exterior lights, headlamps, taillights, brake and clearance lights. • Inspect fluid level (if applicable) in oil bath hubs. • Fill the fresh water tank. Disconnect and store the fresh water hose. •... -
Page 31: Tow Plug Connection
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tow Plug Connection The motorhome is prewired with a trailer wire harness. The harness is located on or near the hitch receiver. Convoluted tubing protects the tow harness wires. Current draw should not exceed ten amps for each designated circuit. -
Page 32: Backing Up Amotorhome
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Day/Night - This switch should be left in the DAY (out) position for normal viewing. When set to the NIGHT (in) picture brightness is reduced. NIGHT should be used for night viewing and driving through tunnels. - Page 33 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ automobile, and may require more than one attempt. When the motorhome is properly aligned with the site, the parking area will be visible in both mir- rors. Use straight lines, such as road markings, as reference points when pos- sible.
- Page 34 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 1. Co-pilot uses left hand and arm held horizontal, with forefinger pointing right, to direct rear of motorhome to the right. 2. Co-pilot uses right hand and arm held horizon- tal, with forefinger pointing left, to direct rear of motorhome to the left.
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Page 35: Checklist - Set-Up Procedures
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ CAUTION: Tow bards or car dollies generally are made to travel in a forward direction only. Most towing equipment of this type is not designed for backing. Never attempt short back up distances with a tow bar or tow dolly. Damage to the motorhome, vehicle or towing device will result. - Page 36 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Prepare the shore cord to be plugged in. Uncoil and inspect the cord. Perform any necessary cord maintenance. Install proper electrical adapters if anything other than 50 amp service is provided. Operate electrical appliances in sequence when hooked to a limited shore power service.
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Page 37: Dry Camping Tips
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DRY CAMPING Dry camping requires fully charged and maintained batteries (corrosion TIPS cleaned, terminals tightened, cables checked, etc.). If the battery water needs to be refilled, use only distilled water. Water containing high concentrates of chemicals will ruin the batteries. Verify the fresh water tank is full and empty the holding tanks. - Page 38 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Check on small items that use battery power, such as the porch light, bay lights, under step light, generator compartment lights, engine compartment lights, etc. If the television is not being used, turn off the 12 Volt booster. One light left on, such as under the front cap near the wipers, can reduce the battery considerably.
- Page 39 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ to fill a two-gallon container and visualize that amount each time water. If you are dry camping for a time, limit the shower usage. Turn the water off when soaping down in the shower. If water conservation is a must, take a sponge bath. Conserve water while brushing your teeth or join the tent campers at the outdoor water spigot.
- Page 40 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- OM020034.eps Battery State of Charge vs Voltage/Specific Gravity SPECIFIC STATE OF VOLTAGE DEPTH OF DISCHARGE GRAVITY CHARGE 12.66 1.265 100% 12.45 1.225 12.25 1.19 12.05 1.145 11.9 100% D I P L O M A T 2 •...
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Page 41: Breaking Camp
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ BREAKING CAMP Listed below is a checklist guide to reference when preparing to break camp. Preparing the motorhome for travel will require several small tasks. Properly securing and storing items will help prevent them from getting lost or being damaged during travel. - Page 42 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Interior Checklist: • If applicable, retract leveling jacks allowing the air suspension to obtain proper ride height. • If applicable, clear the slide room path, clean the floor, move the driver seat forward and make sure the bay doors are shut. Once the slide room is fully retracted secure any slide room awning locks.
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Page 43: Emergency Procedures - Roadside
In the event of an emergency stop due to a mechanical breakdown or other motorhome related problems, contact Monaco Coach Support (1-877-466-6226) or an emergency service provider. -
Page 44: Transmission - Rocking Out
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Transmission It may be possible to rock the motorhome out if it is stuck in snow, mud or deep Rocking Out sand. Shift the selector to D (Drive) and apply steady light throttle. Never full throt- tle as the wheels may spin and bury the motorhome deeper. -
Page 45: Towing Procedures
The driveline must be disconnected and the mudflap may need to be removed. Damage to the motorhome from a towing company will not be covered by Monaco Coach Corporation. D I P L O M A T... -
Page 46: Brake - Disabling Parking Brake
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Brake - Disabling Park Brake • Block wheels securely before attempting this procedure. • Remove the plug from the center of rear brake can. • Remove the caging tool from its holder on the rear brake can and insert it into the hole. -
Page 47: How Much Air Should I Carry In My Tires
Monaco Coach inflates the tires of the motorhome to pressure(s) appro- priate for the actual weight on each axle in the unloaded, shipped condition. -
Page 48: Weight Terms
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WEIGHT TERMS The GVWR (Gross Vehicle Weight Rating) and GAWR (Gross Axle Weight Rating) stickers on the motorhome (normally located on the support pillar next to the driver’s seat) will show the chassis manufacturer’s and/or the RV manufacturer’s total vehicle maximum weight ratings and per axle weight rating. - Page 49 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • Net Carrying Capacity (NCC): NCC means maximum weight of all occupants including driver, personal belongings, food, fresh water, LP-Gas, tools, tongue weight of towed vehicle, deal- er installed accessories, etc., that can be carried by this motorhome.
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Page 50: Weight Chart
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Weight Chart MODEL YEAR: 2002 MAKE: MONACO MODEL: DIPLOMAT UNIT NO. ______________ CHASSIS VIN: ___________________________________ LBS. KGS. GVWR (Gross Vehicle Weight Rating) is the maximum _____ _____ permissible weight of this fully loaded motorhome ..... (Unloaded Vehicle Weight) is the weight of an... -
Page 51: Weighing The Motorhome
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WEIGHING THE Improperly inflated tires, or suspension that is incorrectly loaded, can MOTORHOME result in poor fuel economy, poor handling and over-stressed chassis compo- nents. Vehicle loading affects tire inflation pressure and the load carried by each axle. - Page 52 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: The most accurate method to determine proper tire pressure is a four corner weigh. A slide-out motorhome will require each tire to be weighed independently. Weighing an axle will net the total weight carried by that axle. When calculating the drive axle dual tire pressure using a independent corner weigh method, divide the total weight by two to deter- mine the weight carried by each tire.
- Page 53 Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Weighing a two axle non-slide motorhome. • Record the Gross Axle Weight Ratings (GAWR) and the Gross Vehicle Weight Rating (GVWR). • Weigh and record each wheel position or Total Axle Weight. • If necessary, adjust the payload so the GAWR is not exceeded.
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Page 54: Tire Chart
Monaco Coach Corporation is not the author if this chart and make no representation or warranty concerning the accuracy of the information dis- closed by the chart. Monaco Coach Corporation is not responsible for the accuracy of the information disclosed or for any errors within the Tire Inflation Chart. -
Page 55: Inspecting & Pressure
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Inspecting & Check the tire pressure regularly. If a tire is punctured by a nail or screw, Pressure creating a slow leak, it may eventually be spotted if it is a front tire or an outside rear dual. However, if there is a leak on an inside dual the chances of noticing it without an air pressure check are very slim.The vehicle is driven and an inside dual tire has a low air pressure or is flat, very quickly (in most cases a few miles) the outside rear tire (next to the low air pressure tire) will... -
Page 56: Tire Rotation
After a tire rotation, the inflation pressures should be checked and adjusted for the actual loads of the wheel position accordingly. Tires are covered by the tire manufacturer. Monaco is not responsible for tire wear. Blocking When Leveling... -
Page 57: Storage Of Tires
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ aging, use extra care and caution. Tire dressings that contain petroleum products or alcohol may cause deterioration or cracking. In many cases it is not the dressing that causes a problem but the chemical reaction that subsequently occurs. When these same dressing products are used on a passenger car tire that is replaced every three to four years, it is rare to see a major problem. -
Page 58: In Case Of Flat Tire
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- In Case of Flat Tire In case of a flat tire it is recommended to call for roadside assistance. The size and weight of the motorhome and its tires require the proper equipment to change the tire. A professional service technician will have the equipment and training needed to repair or replace the tire. -
Page 59: Specifications - Dimensions Chart
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Dual Rear Wheels: Slide the inner dual wheel over the studs, being careful not to damage the stud threads. Align the handholds for valve access and slide the outer dual wheel over the studs, again being careful not to damage the stud threads. Snug the nuts in sequence. -
Page 60: Views - Front
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- VIEWS - FRONT VIEWS - REAR D I P L O M A T 2 • 6 0... -
Page 61: Roadside
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ VIEWS - ROADSIDE OM010674c.eps Locations may vary from model to model. Identify each by their specific views. VIEWS - CURBSIDE OM010673.eps Locations may vary from model to model. Identify each by their specific views. D I P L O M A T 2 •... -
Page 62: Smoke Detector
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SMOKE DETECTOR Statistics show that most fire casualties are not caused by direct flame, but by less visible smoke (products of combustion). The smoke detector responds to both visible and invisible products of combustion. The smoke detector will automatically return from alarm to normal state when the reason for activation, the presence of smoke, is completely removed. -
Page 63: Maintenance
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Maintenance A smoke alarm is designed to be as maintenance free as possible. However there are some simple steps that must be performed to keep the smoke alarm working properly: • Test the smoke alarm once a week. •... -
Page 64: Operation
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Operations Upon first application of power the LED will flash yellow for three minutes while the detector is stabilizing. At the end of the start cycle the LED will turn Green, indicating full operation. If the detector senses unsafe levels of gas it will immediately sound an alarm. -
Page 65: Carbon Monoxide Detector
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Fault Alarm: Should the microprocessor sense a fault in the gas detector, a fault alarm will sound twice every 15 seconds. The LED will alternately flash red to green and the MUTE switch will not respond to any command. The gas detector must be repaired or replaced. -
Page 66: Operation Instructions
Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Operating The detector is equipped with a self-cleaning CO sensor and requires a ten Instructions minute initial warm-up period to clean the sensor element and achieve stabilization. The green power light should be lit when the power is on. If the light is not lit, turn off the power and check all wire connections. -
Page 67: Fire Extinguisher
Driving & Safety ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ FIRE The fire extinguisher in the motorhome is located near the main EXTINGUISHER entrance door. Please read the operating instructions that are print- ed on the fire extinguisher. If there is any doubt on how to operate the fire extinguisher, practice using it. - Page 68 Driving & Safety --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES D I P L O M A T 2 • 6 8...
- Page 69 SECTION 3 CARE & MAINTENANCE EXTERIOR CARE • 71 Corrosion • 71 Washing • 71 Drying • 72 Waxing • 72 Tire Care • 73 Care & Maintenance of Aluminum Wheels • 73 Bright Metal • 74 Maintenance - Exterior • 74 Roof Care &...
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Page 71: Care & Maintenance
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- EXTERIOR CARE The most common cause of corrosion to the motorhome is the accumulation Corrosion of road salts, grime and dirt. These elements, combined with moisture, may possibly cause early component failure. Salt air and fog from coastal trips can greatly accelerate the corrosion process. -
Page 72: Drying
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Drying Drying chamois cloths come in natural and synthetic materials. Either type is acceptable as long as the surface is clean. Soak the chamois in clean water until all chamois material has absorbed water. Wring excess water from chamois. Start at the top and work towards the bottom. -
Page 73: Tire Care
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Observe the test area from different angles checking for hazing or swirl marks. If an abnormal reaction to the finish occurs, discontinue product use and consult the product’s manufacturer. If the product is a paste, do not allow dried paste to be baked on by the sun. -
Page 74: Bright Metal
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 1. After installing new wheels (prior to operating your motorhome) use a sponge, cloth or soft fiber brush to wash the exposed wheel surfaces with a mild detergent/warm water solution. 2. Rinse thoroughly with clean water. 3. -
Page 75: Roof Care & Seal Inspections
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Roof Care & Periodic resealing of the joints and seams is necessary to prevent the Seal Inspections entrance of moisture into the motorhome. Enough emphasis cannot be placed on this issue. Extreme damage from a water leak can occur rapidly. Never leave the vehicle unattended with the slide room extended. -
Page 76: Interior Care
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- surface. Use nylon sticks or equivalent. Avoid using lacquer thinners or ketone based solvents as these chemicals can damage the painted surfaces. Be sure the surface is clean and dry before application. Cut the tube at an angle with smallest usable opening. Avoid a heavy bead as a little goes a long way. - Page 77 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • To prevent overall soiling, frequent vacuuming or light brushing are recommended to remove dust and grime. • Clean spots using a mild water-free solvent or dry cleaning product. • Clean only in a well ventilated area and avoid any product containing carbon tetrachloride or other toxic materials.
- Page 78 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- *Machine Washing for 100% Polyester: “Wash Cycle” - Use synthetic setting and high water level with mild agitation. A mild soap or detergent in water not to exceed 160º F. No bleach or fabric softener. “Drying” - Use low temperatures, a synthetic setting of 85º F to 90º F maximum should be used.
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Page 79: Fabric Specifications Charts
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FABRIC SPECIFICATION CHART - Care & Cleaning CLEANING FABRIC CONTENT WHERE USED CODE CLARET .485 Sofa, Dinette Cushion, Living Room Philadelphia Harvest 51.8% Acetate, 48.2% Polyester Lambrequin Chair, Living Room Pillow, Living 49776-0114 0003 100% Cotton Room Lambrequin Free Standing Dinette, Living Room Abington Boardeaux... - Page 80 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- CLEANING FABRIC CONTENT WHERE USED CODE FLINT .487 Sofa, Living Room Pillow, Living 7000-5 097-068* 97% Rayon, 3% Polyester Room Lambrequin Chair, Living Room Pillow, Dinette F-68187-01100002 49% Rayon, 51% Polyester Cushion Living Room Pillow, Bed Room Spiro Glyph U13194 EE Seagull 60% Rayon, 40% Polyester Pillow, Bed Room Lambrequin...
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Page 81: Vinyl
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Vinyl Several areas of the motorhome can be covered in vinyl, such as the dash and items of furniture. The care and cleaning of these areas are outlined in the Morbern Vinyl section below. Morbern Vinyl: Vinyl requires periodic cleaning to maintain its neat appearance and to prevent the buildup of dirt and contaminants that may permanently stain and/or reduce the life of the vinyl if they are not removed. - Page 82 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- CAUTION: Lacquer solvent will cause immediate irreparable damage to the vinyl. Do not use wax on any vinyl upholstery, as it will cause premature cracking. Dilute chlorine bleach before using. Never use full strength bleach. If flammable solvents such as alcohol, turpentine, or varsol are used for cleaning, use only small quantities while in a well-ventilated area.
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Page 83: Leather
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Lipstick, Grease, Oil, Make-Up or Shoe Polish: Apply a small amount of mineral spirits with a cloth. Rub gently. Be careful not to spread the stain by smearing it beyond its original source. Remove shoe polish immediately as it contains a dye which will cause permanent staining. -
Page 84: Floors - Carpet Cleaning
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Floors - Carpet Cleaning Spot Removal Procedures: • Act quickly when anything is dropped or spilled. A B C D E F G H I Remove spots before they dry. Use the solution • Blot liquids with a clean, white absorbent cloth or specified in order paper towel. -
Page 85: Floor - Tile
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- (G) Spot Removal Kit: Available from retail carpet stores or professional cleaners. (H) Call Professional: Additional suggestions, special cleaning chemicals or the ability to patch the area might be available. (I) Permanent Change: Due to the nature of the stain, there may be color loss. -
Page 86: Shower - Cleaning
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: Before using any solution to clean tile, check the manu- facturer's warning label to ensure the safety of the product. If there is any doubt, apply several test patches of the solution in an inconspicuous place to determine the product’s suitability. Showers are susceptible to soap build up. -
Page 87: Wall Coverings
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Wall Coverings Time is very important when removing substance from wall coverings that are solvent based or contain color. Do not use abrasive cleaners containing chlorine bleach or solvents. (Fidelity and Jolie brands are recommended.) Always begin with a mild detergent or soap and warm water. To remove normal dirt clean with a soft sponge. -
Page 88: Countertops
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Care for the Tower Wall Covering: Remove ordinary stains with mild soap and warm water. Sponge it on. Rinse well and dry with a soft cloth. For special cleaning problems: To remove ball point pen, blood, lipstick, etc., use a sponge or soft bristle brush and Formula 409, Fantastik or a similar product. -
Page 89: Windows
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Other Important Tips: Avoid using strong chemicals on the Solid Surface such as paint removers or oven cleaners. If these come in contact with the Solid Surface, quickly wash with water. Avoid contact with nail polish or nail polish remover. If contact is made, quickly wash with water. -
Page 90: Mini-Blinds
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Mini-Blinds • To maintain the mini-blinds, on a frequent basis vacuum with the brush attachment or use a dusting tool (available on the market) designed specifically for mini-blinds. • Wash the mini-blinds with mild soap and water in a tub or hang the blinds on a fence or wall and gently rinse them with a hose. -
Page 91: Storage - Long Term
Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Careful placement of a small heat source in the interior will help control moisture. Desiccate filter systems will help remove interior moisture. • If AC power is not available turn main battery disconnect switches OFF. •... - Page 92 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Preventative measures should be used if the voltage readings are low. When using preventative measures, taking the motorhome out of storage or moving the motorhome in case of an emergency is a much easier process. NOTE: Batteries in a low state of charge will readily freeze.
- Page 93 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Cardboard templates can be made for the windows to protect these items from exposure to direct sunlight. • Tire covers are available to protect the sidewall of the tires from cracking. Make sure the tires contain the correct air pressure. Underinflated tires can be damaged.
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Page 94: Checklist - Winter Storage
Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Electric Motors: Electric motors in the motorhome should be operated occasionally to help lubricate and keep surfaces rotating freely. These items include the roof air conditioners, dash fans, dash blower motor, furnace or Aqua Hot motors, heat exchangers and powered roof vents. - Page 95 Care & Maintenance -------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Thoroughly inspect the outside of motorhome. Look for animal nests in the wheel wells or in other out of the way places. • Remove all appliance flue vent covers, ceiling vent covers and air conditioning covers. Be sure the refrigerator openings are free of debris, insect nests, webs, etc.
- Page 96 Care & Maintenance ---------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: Prepare the generator for operation following the instruc- tions in the Generator Manual. • Start and run the generator. • Ensure the batteries are being charged. Operate the 120 Volt appliances and air conditioners. If an electrical item or appliance is not functioning properly, contact the dealer or an authorized service center to have it evaluated.
- Page 97 SECTION 4 APPLIANCES WALL THERMOSTAT • 118 INTRODUCTION • 99 AIR CONDITIONER - ROOF • 119 REFRIGERATOR • 99 Return Air Filters • 120 Operation Specifics • 100 Operation • 120 Tips • 100 FURNACE • 121 Refrigerator Controls • 101 Operation •...
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Page 99: Introduction
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ INTRODUCTION This section covers operation and care of various appliances found in the motorhome. The motorhome is equipped with a refrigerator, cooktop, microwave, furnace, water heater, roof air conditioner and several optional appliances. Many of these appliances operate on AC or DC current, LP-Gas or a combination of all three. -
Page 100: Operation Specifics
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Operation The refrigerator operates from either LP-Gas or 120 Volts AC electric. Specifics Controls are electronic which require the DC Voltage to be no higher than 15.4 Volts DC or lower than 10.5 Volts DC. The AC voltage limits are 132 Volts AC (Volts Alternating Current) maximum and 108 Volts AC minimum. -
Page 101: Inverter Mode Operation
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Refrigerator The refrigerator controls are DC (direct current) operated through an Controls electronic circuit board. The refrigerator, which operates from heat as described above, gets its heat source two different ways: an electric heating element or a flame from LP-Gas. Mode operation and temperature selection is made by controls on the face of the refrigerator. -
Page 102: Control Panel - 800 Series
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WARNING: Make sure all flames are extinguished and the LP-Gas valve is off before refueling. LP-Gas and gasoline are highly flamma- ble which can ignite, resulting in an explosion, fire or death. Many states have passed laws regarding having the LP-Gas valve open while traveling. -
Page 103: Manual Mode Operation- 800 Series
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Manual Mode When one of the two manual modes is selected: Operation 1. AC = The refrigerator is operating on AC electric. - 800 Series 2. LP = The refrigerator is operating on LP-Gas. If the LP-Gas does not ignite within 30 seconds the controls either change to a different energy source or the gas safety valve closes and F is displayed. -
Page 104: Automatic Mode Operation- 1200 Series
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Automatic Mode This feature will automatically select 120 Volts AC over LP-Gas operation. Operation - If 120 Volts AC is available it will use this source for operation until AC 1200 Series service has been discontinued. When AC is discontinued the alarm will sound and the refrigerator will automatically switch to LP-Gas operation. -
Page 105: Cleaning The Refrigerator
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Cleaning Wipe using only cotton or paper towels. Products such as Formula 409, the Refrigerator Dawn and Fantastik are acceptable cleaners. Do not use scouring pads or abrasive cleanser as these can damage the interior finish. NOTE: Do not use abrasive cleaners, chemicals or scouring pads. - Page 106 Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • If the control panel becomes wet, clean with a soft, dry cloth. Do not use harsh detergents or abrasives on the control panel. • If steam accumulates inside or around the outside of the oven door, wipe it away with a soft cloth. This may occur when the microwave oven is operated under high humidity conditions and in no way indicates a malfunction of the unit.
- Page 107 Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • Check for indications that the food is thoroughly cooked. - Food is steaming throughout, not just around the edges. - Poultry thigh joints come apart and move easily. - Meat or poultry is not pink in color. - Fish is opaque and flakes easily with a fork.
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Page 108: Operation
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Operation The microwave/convection oven operates from 120 Volt AC supplied by shore power. The microwave has a power output of 850 watts and a convection heater output of 1,400 watts. Oven capacity is 1.1 cubit feet. The microwave/convection oven has the ability to cook food with heat like an electric oven or preheat the oven with heat and cook with microwaves. -
Page 109: Microwave Cooking
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Ventilation Fan: Press the FAN HI/LO button once for high, twice for low and three times for off. Press the STOP/CLEAR pad to: • Erase, if you make a mistake during programming. • Cancel the kitchen timer. • Stop the oven temporarily during cooking. (Press the START/TOUCH-ON pad to resume.) •... - Page 110 Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 100% power, use the number pads to enter desired cooking time. Press the POWER LEVEL pad. Use the number pad to select desired power level. Press the START/TOUCH-ON pad to begin cook time. Multiple Sequence Cooking: If sequential cooking times with varied power levels are desired, press the POWER LEVEL pad and select desired power level.
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Page 111: Convection Cooking
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Convection Cooking The interior of the microwave produces heat just as in a regular oven. The convection cooking mode has special options such as a broil mode, the ability to preheat oven by convection and use of microwaves to complete cooking or to preheat. -
Page 112: Tips
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- CompuRoast or CompuBake: These features can be used for food items ranging from pastries and cakes to roasts, chicken and pork. The temperature is preset for both functions. Only the cook times can be tailored for individual preference by entering into either the CompuRoast or the CompuBake mode. -
Page 113: Care & Cleaning
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Care & Cleaning The exterior of the microwave is plastic and metal. The interior is metal. Do not use scouring pads, harsh or abrasive cleanser, chemical cleaners or petroleum based thinners as these can damage the finish. Use mild soap and water with a damp cloth or paper towel to remove most stains or spills. -
Page 114: Lighting Top Burners
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Before cooking on the range top the cover must be in full upright and folded position. Push the cover toward the outside wall to prevent it from falling onto the range top during cooking. • Never close the cover while the burners are in use. •... -
Page 115: Cleaning & Maintenance
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Tips 1. A yellow flame is an indication of incorrect fuel/air ratio. Lowered BTU output and carbon build up can occur. 2. When cooking at an altitude above 5,000 feet the flame may change appearance and the flame BTU output will be lowered. Allow extra cooking time. -
Page 116: Outside Barbeque Grill (Opt)
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- OUTSIDE Grill attaches to the curbside of motorhome using its own bracket sys- BARBECUE GRILLE tem. Grill uses the “on board” LP-Gas source. LP-Gas is supplied to the (OPTIONAL) grill using a flexible hose and a quick disconnect fitting. Clean and inspect hose before each use. - Page 117 Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Hook Up LP-Gas Supply: • Pull hose from storage compartment. • Make sure grill LP-Gas control valve is in CLOSED position. • Snap female disconnect from hose end onto male fitting on grill. This is done by drawing back the spring loaded lock ring, on female disconnect, then pushing disconnect over the mating male fitting until the ring snaps back into place.
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Page 118: Wall Thermostat
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WALL The comfort control operates the HVAC (heating, ventilating and air THERMOSTAT conditioning) system. A small wall-mounted thermostat located in the living room, the comfort control operates all the roof air conditioners functions as well as the LP-Gas furnace operations. The comfort control uses a liquid crystal display to inform the operator of its current program status. -
Page 119: Air Conditioner - Roof
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ AIR CONDITIONER The motorhome is equipped with two independent 13,500 BTU roof air - ROOF conditioners. The roof air conditioners operate from 120 Volts AC only, either from shore power or from the on-board generator. Operations are controlled by the 12 Volt DC comfort control. -
Page 120: Return Air Filters
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Return Air Filters Clean the return air filters frequently and for the environment for which they operate. The return air filters are inside the air intake vent covers located on the motorhome ceiling. Never operate the air conditioner without the return air filters in place. -
Page 121: Furnace
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Heat Pump Operation: The living room comfort control operates the roof air conditioners. • Select the desired Zone by pressing the ZONE button. • Press the MODE button repeatedly until HEAT PUMP is displayed. • Set desired fan speed by pressing the FAN button. •... -
Page 122: Using The Furnace
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: The automatic ignition circuit board will attempt to light the burner three times before the ignition board will go into “lock-out.” If the burner does not light, the furnace blower motor will continue to run and the wall thermostat will have to be cycled off. -
Page 123: Water Heater
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WATER HEATER A ten-gallon water heater is the standard feature for the motorhome. The water heater operates by using one of two methods. The first method is 120 Volts AC, supplied either by shore power or the on board generator. The 120 Volt AC uses a heating element like the one found in a house water heater. -
Page 124: Burner Compartment
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Burner Periodically check the service compartment and screen in the door on the Compartment outside of the motorhome to ensure no foreign material has accumulated which will prevent the flow of combustion and ventilating air. Water Heater The water heater bypass is a valve located on the back of the water heater. ByPass System By turning the valve to BYPASS position, water diverts away from entering the water heater. - Page 125 Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The water heater operates under the following conditions: • There is 120 Volt AC supplied from either shore power or the generator. • Both the manual and electronic valve LP tank valves are open. • The battery cut-off switch at the entry door is •...
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Page 126: Draining & Storage
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Draining & Storage If the motorhome is to be stored for a long period of time, or during the winter months, the water heater must be drained to prevent damage from freez- ing. Refer to "Winterizing" for instructions. Be sure to refill the water heater with water before resuming operation. -
Page 127: Washer/Dryer Prepared
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WASHER/DRYER If the motorhome was not ordered with an optional washer/dryer, it will PREPARED have a washer/dryer preparation package installed from the factory. The washer/dryer “prep” package includes the following items: 1. Color coded water supply lines. A red line for hot; a blue line for cold. 2. -
Page 128: Operating Instructions
Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Before using the washer for the first time wipe the inside and outside with Operating Instructions a damp cloth to remove any travel dust that has accumulated. We recommend operating a rinse cycle to rinse out the washer. To begin a wash load: •... -
Page 129: Cleaning The Washer/Dryer
Appliances ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ NOTE: Check for water leaks before using the washer after removing and replacing the drain screen. Cleaning the Occasionally wipe the exterior cabinet of the washer/dryer with a damp Washer/Dryer cloth or sponge. Wipe dry with a soft cloth. Do not use polish on plastic trim. Clean the interior with one cup of chlorine bleach mixed with two cups of liguid detergent. - Page 130 Appliances --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES DI PLOM AT 4 • 1 3 0...
- Page 131 SECTION 5 EQUIPMENT INTRODUCTION • 133 EXTERIOR ENTERTAINMENT ENTRY STEP • 133 CENTER • 149 Operation • 133 CITIZEN BAND RADIO - PREWIRE • 152 Tips • 134 FANS • 152 STEPWELL COVER • 134 Galley Fan • 152 Adjustments • 134 EXHAUST FAN •...
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Page 133: Introduction
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ INTRODUCTION This section covers the basic operation and care of various types of equipment found in the motorhome, most of which are provided for entertainment and comfort. More detailed information about specific equipment may be found in that particular manufacturer’s manual. Optional equipment will also be discussed in this section which may not apply to all motorhomes. -
Page 134: Tips
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Tips If the step fails to operate: • Verify that the step switch is ON. • Check the main power supply for the step. A 25 amp 12 Volt DC fuse is located in the front distribution panel. •... -
Page 135: Entry Door
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WARNING: When adjusting the stepwell cover clear the step- well area of obstructions, pets or persons. Do not adjust the stepwell cover while stepwell area is occupied. The entry door is adjusted at the factory and tested for all operations. The ENTRY DOOR door incorporates three separate seals to eliminate wind noise during travel. -
Page 136: Screen Door - Removing Screen
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Screen Door - Removable Screen Removing Screen The top half of the screen door is removable. This allows clear viewing through the entry door glass while traveling. • To remove the top half of the screen door for travel rotate clips and remove screen. -
Page 137: Retracting Main Room
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ such conditions, if the slide-out room is already extended, clear the awning and ensure free movement prior to operat- ing the slide room. CAUTION: Dirt and grit trapped under the slide could result in damage to the floor. Continuous operation of the slide-out could cause a drain on the house batteries and damage to the slide motor from overheating. -
Page 138: Manual Override Main Slide-Out
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • After the slide-out is all the way retracted, locate the two removable locking bar mechanisms. Place the bar mechanisms between the wall and the top edge of the slide-out room. The Lock’R has a built in spring to preset the tension. -
Page 139: Extending Bedroom
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WARNING: Confirm there is five or more feet of clear space outside of the motorhome before moving the slide-out room to the OUT position. Check that all cabinet doors are securely closed before extending or retracting the rooms. CAUTION: Do not operate the slide-out room when the battery has been removed from the motorhome. -
Page 140: Manual Override Bedroom Slide-Out
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: Perform the slide-out room operation with the air sus- pension system full. Extensive damage could occur to the slide room and awning when extending the slide room in snow, sleet, ice or freezing rain conditions. In such conditions, if the slide-out room is already extended, clear the awning and ensure free movement prior to operating the slide room. -
Page 141: Preventive Maintenance
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ After the previous items have been checked and the room still does not move when the slide-out switch is pressed, follow these simple steps to manually override the slide-out room: OM020079.eps Slide-out motor. Remove the two bolts using a 7/16” wrench. Manual Override for Bedroom Slide-out: 1. -
Page 142: Entertainment Center - Home
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: Do not use any petroleum based products on the slide seal. Petroleum based products can damage the paint and will cause premature aging of the rubber seal. The slide lock can be useful for other functions in the unit. It does not have SLIDELOCK to be stored when the slide room is extended. -
Page 143: Television Antenna
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Television Antenna The television antenna is a manual crank up style antenna with built in electronics which use 12 Volts DC to “boost” signal strength. Signals that are weak or fuzzy can be amplified by turning on the boost switch in the passenger front overhead cabinet. -
Page 144: Hook-Ups - Tv Cable, Computer & Telephone
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- To Lower The Antenna: • Pull down on the directional wheel and align arrows together. • Rotate the crank handle counterclockwise to lower the antenna fully into the cradle. Make an outside visual inspection to ensure the antenna is properly stowed. Boost Operation: To boost the antenna signal to the TV or VCR, use the boost switch. -
Page 145: Video Selector Box
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Video Selector Box The motorhome may be equipped with a video selector box located in the overhead cabinet. The selector box receives video and audio signals from three different sources: the roof mounted antenna, shore cable (auxiliary) or the optional VCR. -
Page 146: Satellite System Prewire - Dss
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Tips: 1. If the picture is weak and the antenna boost is working, try moving the motorhome a few feet forward or backwards. 2. If it is weak or has no picture, check the video selector box to make sure the proper mode button has been selected. -
Page 147: Home Theatre Stereo System Dvd
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DSS Satellite System requires both AC & DC power sources to operate: • 12 Volt DC, house battery cut off switch must be ON. • 120 Volt AC, hooked to shore power, start the generator or turn on the inverter. -
Page 148: Radio - Dash
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- RADIO - DASH The dash radio controls the multi-functions for the dash audio. There are many features associated with the dash radio. The front panel conceals the sin- gle CD player and rotates over to give the appearance of a blank faceplate that provides protection from theft. -
Page 149: Center
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ EXTERIOR The entertainment center has a AM/FM marine stereo radio with two ENTERTAINMENT speakers. The stereo has a conformal coated circuit board to withstand salt air CENTER and humidity along with UV stable detachable control panel and electronic tuner. - Page 150 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 2. Press the Select button to call any of the audio functions on the dis- play. Within 2 seconds of pressing the Select button, and while the audio function is still on the display panel, press the pre-set button (1 through 3) to be set and continue to hold it in.
- Page 151 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 3. Press the pre-set button to be set and continue to hold it in. After approximately 2 seconds, the pre-set number will appear on the display panel, indicating that the station is now set into that pre-set memory position. The station can now be recalled at any time by pressing that button.
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Page 152: Citizen Band Radio - Prewire
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • FRONT PANEL RELEASE BUTTON - This button is used to release the mechanism that holds the front panel to the chassis. To detach the front panel, press the button so that the left side of the panel is released. Grasp the released side and pull it off the chas- sis. -
Page 153: Exhaust Fan
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ NOTE: Let fan come to a complete stop before changing fan direction. NOTE: If the speed switch is in the "0" position the fan operates only as a vent. • To keep condensation from accumulating open the vent fan lids slightly to help the air circulate. -
Page 154: Bathroom Fan
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Select the desired fan speed on the Speed Control dial: Zero = OFF One = LOW Two = Medium Three = High NOTE: If the speed switch is in the “0” position the fan operates only as a vent. •... -
Page 155: Front Door Awning (Opt)
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DOOR - SLIDING The sliding pocket door uses two rollers at the top of each door. During the life of the motorhome the slid- ing door may need adjusting. The sliding pocket door can be adjusted to close tight against the wall. Locate the small wrench and turn the adjusting screw upward or downward. -
Page 156: Window Awning (Opt)
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Loosen locking knobs for both arms and extend arms so that canvas will clear door in the open position. To Retract Awning • Loosen locking knobs for both arms. Lower arms to stop bolts. Tighten knobs. • Untie the pull strap with a firm grip until ten- sion is off the inner arms. - Page 157 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Awning - Patio To Unlock the Awning: 1. Loosen the black locking knobs. 2. Lift the arm storage locks located on each upper arm to the unlock position. 3. Slide the brake control, located on the front arm only, to the full up (unlock) position.
- Page 158 Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Rain Release Setting: After the awning has been extended, choose the rain release position to prevent water build up on the awning. To position the awning in the rain release setting, lower one arm of the awning and leave the other arm in the normal position.
- Page 159 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 5. The bottom of the front and rear arms are latched properly into the bottom brackets. 6. The catch rod is stored away. Care and Maintenance: Washing: On a monthly basis, loosen hardened dirt and remove dust from the awning with a dry, medium bristle brush.
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Page 160: Automatic Patio Awning (Opt)
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Water weighs 8.33 pounds per gallon. The awning was not made to with- stand the 500 to 700 pounds that could accumulate. It is best not to subject the awning and the motorhome to the needless strain. NOTE: Allow the awning material to thoroughly dry before rolling the awning up. - Page 161 Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ To Retract the Awning: • Remove the wind braces and store for future use. • Verify all persons and objects are clear from the retract path of the awning and related hardware. • Turn the One Touch key to the ON position. •...
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Page 162: Slide-Out Extendable Awning
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Slide-out Extendable Slide-out awning will automatically roll out with the slide Awning room when it is extended. When the slide room is extended, the awning can be rolled out completely as a window awning. The slide-out awning has two devices to help prevent the awning from “billowing”... -
Page 163: Care & Maintenance
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ NOTE: Room must extend straight (equal at both ends) in order for the fabric to tighten up when fully extended. To Retract: • Retract slide-out room to the complete closed position. • The slide-out cover will automatically roll up to the travel position when the slide-out is completely closed. -
Page 164: Sofa Hide-A-Bed Conversion
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SOFA BED The sofa will convert easily into a bed. The sofa comes equipped with safety CONVERSION belts and these should be used if occupied during travel. Sofa to Sleeper • Raise the sofa seat base until seat base and backrest form a “V” shape by lifting up from the center of sofa just below the seat cushions. -
Page 165: Dinette Bed Conversion (Opt)
Equipment ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The sofa will convert easily into a bed. Clear the area of obstruction. The ELECTRIC SOFA BED CONVERSION sofa comes equipped with safety belts and these should be used if occupied (Optional) during travel. • Unlock latch at bottom center of sofa and pull bed extension frame out Sofa to Sleeper all the way. -
Page 166: Extend Fixed Dinette
Equipment --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- TO EXTEND FIXED • To extend and add table top leaf unlock and slide table top all the way out DINETTE against stop. • Lift leaf from storage compartment and place it on rails. • Slide top and leaf against wall. •... - Page 167 SECTION 6 WATER SYSTEMS INTRODUCTION • 169 MONITOR PANEL - Measurement • 169 WATER TANK - FRESH FILL • 170 WATER TANK - FRESH GRAVITY FILL • 170 WATER - CITY HOOK-UP • 171 WATER PUMP • 171 Water Pump - Troubleshooting • 172 WATER FILTER (OPT) •...
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Page 169: Monitor Panel
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ INTRODUCTION This section contains information and knowledge for the operation and care of the various water system equipment found in the motorhome. The motorhome is equipped with two separate water systems. Optional water equipment will also be discussed, so not all information may be applicable to the motorhome. -
Page 170: Water Tank - Fresh Fill
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WATER TANK - 1. Cinfirm that the fresh water tank drain valve, FRESH FILL located on roadside in the service center, is in the closed position. 2. Connect the hose labeled for potable water to the water source. -
Page 171: Water - City Hook-Up
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WATER - CITY HOOK-UP When connecting the motorhome to fresh water, use a hose manufactured and labeled for potable water to ensure that the hose will not flavor the water. 1. Remove white plug in the end of the water inlet. 2. -
Page 172: Water Pump - Troubleshooting
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Do not allow the pump to run when the fresh water supply tank is empty. Continued operation with a dry tank may open an electrical circuit and/or damage the water pump. To start pump after unhooking city water supply or first time use proceed as follows: •... -
Page 173: Water Filter (Opt)
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The water pump will not shut-off/runs when the faucet is closed: • Make sure the fresh water tank fill valve is completely closed. • Check output side (pressure) plumbing for leaks and inspect for a leaky toilet or valves. •... -
Page 174: Water System
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- WATER SYSTEM - Water system problems and leaks usually fall into two categories: system problems and problems caused by improper use or lack of attention. These Troubleshooting problems usually stem from improper winterization, poor maintenance, road vibration and campsite water pressure variations. Check all plumbing connections for leaks at least once a year. -
Page 175: Tank Capacities - Chart
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ TANK CAPACITIES - CHART MEASUREMENTS MODELS 34PBD 36PBD 38PBD 38PBDD 38PBT 40PBD 40PBDD 40PWD 40PBT Water Heater 10 gal. 10 gal. 10 gal. 10 gal. 10 gal. 10 gal. 10 gal. 10 gal. 10 gal. Grey Tank 60 gal. -
Page 176: Connecting To Available Sewer Hook-Up
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Proper Waste Most State Parks have strict regulations about discharging wastes except into Disposal authorized disposal systems. Dumping raw sewage from toilet holding tanks, except at authorized dumping stations, is universally prohibited. Most National, State and private parks have either a central dump facility or campsite hook-up for sewage. -
Page 177: Trouble Shooting
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ of the toilet. Early model toilets require the use of a wrench to operate the valve. Newer models will have a thumbwheel. Troubleshooting Wiring: • The toilet is wired to a 10 Amp Fuse in the house distribution panel. •... -
Page 178: Drain Traps & Auto Vents
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Leaks: • Back of toilet – Check water supply line connection. • Between closet flange and toilet – Check screws for tightness. If leak continues, remove toilet and check flange height. Adjust, if neces- sary to 7/16” above floor. Replace flange seal if damaged. •... - Page 179 Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Attaching the Sewer Hose: • Turn the drain end cap counterclockwise and remove it from the drain pipe. • Unscrew the hose access deck plate from the bottom of the water service compartment. Feed the adapter end of the drain hose up through the hole and install the hose adapter onto the drain pipe.
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Page 180: What To Put Into The Holding Tanks - Black Tank
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • Open the grey water valve. • Run two gallons of water down a sink drain to flush the waste water tank. • If applicable, close the grey water valve for transit. • Disconnect and flush the drain hose with either the non-potable water supply hose or the exterior faucet. -
Page 181: Cold Weather Use
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ is dumped. The tanks should be emptied when they reach ½ full, or weekly, to prevent stagnation and overfilling. COLD WEATHER The motorhome is not designed for extended use in below freezing (32° F/0° C) weather. With that said, the manufacturer is not stating that it cannot be done, but merely stating the motorhome was not designed for use in extended below freezing temperatures. -
Page 182: Bay Heater Operation
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Bay Heater The 12 Volt Bay heater is standard equipment that is fairly simplistic by Operation design. Both the SYSTEM HEAT switch and the power switch on 12 Volt Bay Heater need to be set to the ON position. However, this alone does not provide power to the 12 Volt Bay Heater. -
Page 183: Storage - Cold Weather
Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ STORAGE - If the motorhome is stored where freezing temperatures may occur, drain COLD WEATHER the domestic fresh water loop completely of water. When draining the domestic fresh water system begin with draining the fresh water tank by opening the point drain lever for the fresh tank and allowing the water to drain. -
Page 184: Winterizing - Fresh Water System Using Nontoxic Antifreeze
Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 7. While the air is on, hold the spray nozzle (located right next to the toilet) open until the water has quit running. Hold the toilet flush pedal or handle down until the water has stopped running. 8. - Page 185 Water Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 11. Open the shower faucets and toilet valves to allow a small amount of antifreeze to run into the holding tanks. 12. Use a soft cloth to wipe out the sinks and shower to protect surface from antifreeze stains. 13.
- Page 186 Water Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES D I P L O M A T 6 • 1 8 6...
- Page 187 SECTION 7 LP-GAS SYSTEMS LP-GAS SYSTEM • 189 LP-GAS DETECTOR • 190 Operation • 190 Testing • 190 Alarm • 191 Care of the Detector • 191 MONITOR PANEL • 192 Measurement • 192 Tank Capacity • 192 CHECKLIST - LP-GAS EMERGENCY PROCEDURES • 192 LP-GAS TANK •...
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Page 189: Lp-Gas Systems
LP-Gas Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP-GAS SYSTEM This section contains information and knowledge for the operation and care of the various Liquefied Petroleum (LP-Gas) system equipment found in the motorhome. The motorhome is equipped with several appliances and various equipment are capable to operate on LP-Gas. Some items discussed may not be applicable to all motorhomes. -
Page 190: Lp-Gas Detector
LP-Gas Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-GAS DETECTOR The LP-Gas detector is provided for safety. The gas detector detects both LP-Gas and Methane Gas. Liquefied Petroleum Gas (LP-Gas) is heavier than air and Methane Gas is lighter than air. LP-Gas will settle to the lowest point (generally the floor) of the motorhome. -
Page 191: Alarm
LP-Gas Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Alarm The red LED will flash and the alarm will sound whenever a dangerous level of propane or methane gas is detected. The detector will continue to alarm until the gas clears or the MUTE switch is pressed. Procedures to Take During an Alarm: 1. -
Page 192: Monitor Panel
LP-Gas Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MONITOR PANEL Tank Measurement - To measure level of a tank simply push button on display panel located in hall area, corresponding to tank you wish to measure. Lights on Measurement panel will turn on in sequence indicating level of tank. OM040436.eps Tank Capacity MEASUREMENTS... -
Page 193: Lp-Gas Tank
LP-Gas Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP-GAS TANK • Manually open the main shut-off valve located on the LP-Gas tank. • Turn off the manual valve on the LP-Gas tank when the motorhome is in - Operation between trips. • Hand tighten the manual valve. Do not use a wrench or pliers to close the valve. - Page 194 LP-Gas Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-Gas exists in both the liquid and vapor state within the LP-Gas tank. A “Full” tank is approximately 80% liquid. The pressure inside the tank varies with the temperature of the liquid. All tanks are required to be equipped with a pressure relief device.
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Page 195: Lp-Gas Fundamentals
LP-Gas Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP-GAS FUNDAMENTALS # Capacity Gallon Capacity BTU Capacity 1.18 107,903 2.36 215,807 2.59 237,387 4.72 431,613 7.08 647,420 9.43 863,226 CONVERSIONS Gallons to Liters (1 Gallon = 3.785 Liters) Fahrenheit to Celsius (F° - 32 ÷ 1.8 = C°) 11 in. -
Page 196: Lp-Gas Regulator
LP-Gas Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-GAS REGULATOR The regulator is the heart of an LP-Gas system. The LP- Gas in the tank is under high pressure. The regulator reduces the pressure of gas so that it is safe to use with vari- ous appliances. -
Page 197: Lp-Gas Consumption
LP-Gas Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ LP-GAS Each gallon of LP-Gas produces 91,502 BTU’s of heat. One 27 gallon CONSUMPTION tank produces two million BTU’s. Total consumption depends on the rate of usage by each appliance and the operating time. The stove and heating systems typically use the most gas. - Page 198 LP-Gas Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LP-Gas Tanks and Cylinders: Tanks are built to American Society of Mechanical Engineers (AMSE) Code. The cylinders are built to DOT (Department of Transportation) Code. The major difference between cylinders and tanks is in required testing and inspection procedures and in the construction of the containers.
- Page 199 LP-Gas Systems ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Maintenance and Safety Tips for the Propane Range: • Burner flame should be a blue color, indicating complete combus- tion. If not, have the unit serviced by a qualified technician. • Do not cover the oven bottom with foil. Air circulation will be restricted.
- Page 200 LP-Gas Systems --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES DI PLOM AT 7 • 2 0 0...
- Page 201 SECTION 8 ELECTRICAL SYSTEMS - HOUSE INTRODUCTION • 203 Shore Power • 203 DISTRIBUTION PANEL - HOUSE 110 • 216 Generator • 203 Energy Management System - 50 Amp (Opt) • 218 Inverter/Converter • 204 DISTRIBUTION PANEL - HOUSE 12 VOLT • 220 BATTERY DISCONNECT - HOUSE •...
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Page 203: Introduction
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ INTRODUCTION The motorhome 120/240 Volt AC system can be operated from three different power sources. Shore power is the most efficient and should be used whenever possible. The on board generator has a limited amount of 120 Volts AC output power. -
Page 204: Inverter/Converter
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Inverter/Converter The inverter/converter can be used for silent AC power if shore power is not available, and using the generator is not going to be selected as a secondary power source option. This device has limited AC power output, measured in watts. -
Page 205: Shore Power Hook-Up
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ The power requirement for the motorhome is 50 AMP 120/240 Volt AC SHORE POWER HOOK-UP single phase. The shore cord is located in the roadside compartment. If 50- amp shore power service is available, all that is necessary is to connect the supplied shore power cord. -
Page 206: Transfer Switch
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- TRANSFER The transfer switch automatically transfers power from the shore cord, SWITCH through the transfer switch and to the 110 Volt AC breaker panel. When the generator is used the transfer switch has a time delay built into it. This allows the generator time to warm up before an AC load is applied to it. -
Page 207: Generator - 120 Ac (Lp)
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ GENERATOR Standard Generator for the motorhome is a 6.5 kW LP generator. This - 120 AC (LP) generator will provide 6500 watts of power. This power is 120 AC Volts at 60-Hertz Frequency with 54.2 amps of current. The generator is located in the front compartment of the motorhome. -
Page 208: Starting The Generator
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Prestart Checks Prior to the first start of the day perform a general inspection including oil and coolant levels. Keep a maintenance log on number of hours in operation since the last service. Perform any service or maintenance that may be due. •... -
Page 209: Powering The Equipment
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Powering the The AC output of the generator powers the motorhome air conditioners, Equipment the AC inverter/converter charger, all appliances and items plugged into the electrical outlets of the motorhome. The number of electrical appliances that can be operated at any given time depends upon how much power is available from the generator. -
Page 210: Inverter/Converter
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: An appliance or load may have a short if it causes a circuit breaker to trip after reconnection. DO NOT continue to reset breaker. Have a problem corrected before resuming operation. If use of the generator is infrequent, “exercise” the generator once a month by operating it at approximately half the maximum rated output for two hours. -
Page 211: Troubleshooting Chart
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Troubleshooting - Inverter/Converter TROUBLESHOOTING LED STATUS LED Status OVERTEMP Operation Status Notes INVERT CHARGE BATTERY OVERLOAD Inverting. Charger ready but Solid Green Blinking Green Normal. no external AC available. Normal, charging Inverter is in standby. current limited if AC Battery is being charged. -
Page 212: Remote Control
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Inverter/Converter When power is first applied to the remote, there is a delay of up to 4 Remote Control seconds, while the remote and the Inverter/Charger establish communi- cations. The Remote shows AC In (status) DC VOLTS, DC AMPS (charger or inverter current) and INCOMING AC BREAKER AMPS setting plus CHARGE, INVERT and BATTERY STATE. -
Page 213: Set Up Mode
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ POWER SHARE - Limits the amount of external AC current used by the charger. If the total AC load is larger than AC power available, the external AC circuit breakers may trip. Select a lower POWER SHARE setting to reduce AC power consumption by the charger, thus reducing the total AC load. -
Page 214: Equalizing Charge Mode
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SET TYPE (Battery Type) - This setting is important. Using POWER SHARE, set the Battery Type. The charger uses this information to set charging values for the 3 stage automatic charger. Be sure to set the correct type. Default: Wet Cell. - Page 215 Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ CAUTION: Equalizing may cause DC system voltage to exceed 16 volts. Be sure to disconnect any equipment not rated for this voltage. Equalizing causes the battery to release hydrogen from your battery and may reach explosive concen- trations in a closed environment.
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Page 216: Distribution Panel - House 110
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LED Indication Fault LED Error Detected Possible Solution Over temperature shutdown. Increase air circulation and allow to cool. OVERTEMP On BATTERY STATE Low Battery Shutdown. Charge Batteries. Empty Blinking (too low to continue inverting) Battery Overload. Battery STATE Select lowest power share setting. - Page 217 Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ WARNING: This panel contains high voltage which can cause serious injury or death. Before beginning any work or test- ing procedures involving the electric panels, or any of the branch circuits, be sure the motorhome is unplugged from shore power, the generator is not running and the inverter is in the OFF position.
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Page 218: Energy Management System - 50 Amp (Opt)
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: To calculate watts to amps, simply divide the watt fig- ure by the voltage of which the item operates from. For exam- ple: The electrical item is rated at 1,370 watts. Divide that by the operating voltage of 115 Volts which equals 11.913 Amps. - Page 219 Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ energizing all of the controlled loads. The control Module sends a signal to the display panel causing the load meter to display actual load current, the generator service indicator to light and all power status indicators to light. If 120 Volt AC is present at the distribution panel L1 and L2 inputs the sys- tem will assume that 120 Volt AC, 30 Amp shore power is available and the energy management feature will be enabled.
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Page 220: Distribution Panel - House 12 Volt
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 16 Amps. Because the EMS calculates a running three hour average, if the aver- age load current drops below the limit the system will restore power to loads based on their impact on the limit. If the system is in the averaging mode the decimal point at the lower right corner of the load meter display on the display panel will illuminate. -
Page 221: Fuses
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Fuses The 12 Volt fuses, located in this distribution panel, service the interior house lighting, ventilation fans, monitor panel, furnace and water heater. AMPERAGE COLOR Should a fuse blow it will be evident by the broken metal strip located in the BLACK center of the fuse. -
Page 222: Battery - How It Works
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: Check all related fuses before assuming you have encountered an electrical problem or situation. Spare fuses should be kept on hand and can be purchased from an auto parts stores. A fuse description label is on the distribution panel cover. -
Page 223: Starting Battery
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Starting batteries are designed for high output cranking power, but not for Starting Battery deep cycling like the house batteries are designed to do. Starting batteries will not last long in deep cycle application. The way they are rated should give a good indication of their intended use. -
Page 224: Testing The Battery
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- The battery cable to battery terminal connections should be metal to metal. Periodically check the batteries for corrosion. Look for cracks and check the vent plugs. Replace them if they are cracked or missing. Keep the top of the batteries clean. -
Page 225: Reasons Why Batteries Fail
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ charge, while the others are indicating a full charge, charge only that battery to see if the low cell will come up. At the same time, do not over charge the “healthy” cells. If the low cell does not come up after charging, this battery can damage the rest of the battery bank and should be replaced. - Page 226 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Accelerated erosion of the lower portions of the plates occur from higher than normal acid content due to water loss. Only the water evaporates, not the acid. The battery also has a higher internal resistance when low on water.
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Page 227: Battery Voltage & Current
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ NOTE: Any time more than one or two ounces of distilled water is added per-cell per-thousand miles, check the motorhome charging system for overcharging. Prolonged overcharging generates excessive heat inside the battery, which buckles the plates and destroys the battery. It is a fact that over 50% of battery failures are caused by over- charging. -
Page 228: Battery Charge Time & Consumption Rate
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- feeding the pump as fast as needed the pressure will eventually drop. This anal- ogy can be restated by replacing the pump with a battery, pressure with voltage, volume with amps, outflow valve with a switch, water with electricity and the water tank with the battery electrolyte. - Page 229 Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Calculating applied loads to an inverter to approximate run time from the battery amp hours available is not an equal trade up when voltage is inverted and amperage is calculated. When the inverter is used to operate an AC load it uses approximately ten times the DC current needed from the battery when inverting 12 Volts to operate the 120 Volt item.
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Page 230: Battery Specifications
Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Battery Specifications RC (25A) CHASSIS AH (20 HR) MINUTES Chassis 12 Volt Chassis 31P- MHD (2 each) 6 Volt Domestic 450* U2200 (4 each) *Total battery bank capacity. **Battery connections are made in a Series/Parallel connection. Domestic batteries are not treated in Cold Cranking Amps (CCA). -
Page 231: Bulb Usage
Electrical Systems - House ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ BULB USAGE INTERIOR BULB CHART LOCATION BULB NUMBER CEILING LIGHT (lg. Fluroescent) FI5T8 - C/W CEILING LIGHT (sm. Fluorescent) F8T5 - C/W DINETTE LIGHT 1141 WALL LAMP 1076 VANITY LIGHT 9019 MAP LIGHT 100312V150 CLOSET/BAY LIGHT (Incandescent) 1141 D I P L O M A T 8 •... - Page 232 Electrical Systems - House --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES D I P L O M A T 8 • 2 3 2...
- Page 233 SECTION 9 ELECTRICAL SYSTEMS - CHASSIS INTRODUCTION • 235 BATTERY DISCONNECT - CHASSIS • 235 BATTERY CHASSIS • 236 Battery Specifications - Chassis • 237 DASH • 238 Gauges • 240 Parking Brake • 242 Leveling Controls • 242 Switches (at left) • 243 Shift Selector - Transmission Shifter •...
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Page 235: Electrical Systems - Chassis
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ INTRODUCTION A majority of the lighting and appliances are designed to operate from 12 Volt DC (direct current) power. This is why the batteries play such an important role in the function of the motorhome. There are exceptions with appliances such as the microwave or television;... -
Page 236: Battery Chassis
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- disconnect switch on. This will help prevent the possibility of dead batteries. If an AC source is not available, and the motorhome is not going to be used or is stored more than 48 hours, it is recommended to turn the battery disconnect switch off. -
Page 237: Battery Specifications - Chassis
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Battery Specifications - Chassis RC (25A) CHASSIS (20HR) MINUTES Chassis 12 Volt Chassis 31P-MHD (2 each) 6 Volt Domestic 450* U2200 (4 each) *Total battery bank capacity. **Battery connections are made in a Series/Parallel connection. Domestic batteries are not rated in Cold Cranking Amps (CCA). -
Page 238: Dash
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- DASH - Indicator Lamps OM080239.eps 1. Check Engine: Indicates a problem with the engine. 2. Warning: Indicates out of range condition exists within the engine protection circuits. Stop coach, check all fluid levels. 3. Stop Engine: Alerts driver of severe out of range condition within the engine protection circuits. - Page 239 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 7. Check Trans: Alerts driver of problems related to the Allison Transmission. The light should momentarily illuminate when the ignition is switched ON. When starting the lamp will extinguish indicating the circuits are working prop- erly.
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Page 240: Gauges
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Gauges FUEL BOOST VOLTS TEMP MILES TEMP OM080246.eps 1. Air Pressure Gauge: Indicates air system pressures. The normal air system operating pressures are 90 to 120 psi. These air pressures are preset at the factory. If a problem occurs with air system not maintaining normal operating pressure it is an indication of a malfunction in the air system. - Page 241 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ 5.Odometer/Trip Meter: Records mileage drivenand keeps track of mileage on a particular trip. To operate trip meter push button to change odometer mileage reading to trip mileage reading. Reset buttons sets trip mileage back to zero. 6.
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Page 242: Parking Brake
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Parking Brake The parking brake system is activated when the push-pull control knob (located on the driver’s left console panel) is pulled. When the knob is pushed, the brake is released. Prior to driving, allow time for the air compressor to build up sufficient air to shut off the air warning lamp. -
Page 243: Switches (At Left)
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Switches (at left) Mirror Adjust: To adjust the rear view mirror the small selector in the middle of the switch must be placed in the desired side. The middle position is to prevent acciden- tal bumping of the switch and changing the mirror position. The outside mirrors have been placed so that they can be easily adjusted with the Allen wrench. -
Page 244: Exhaust Brake
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- OM090362.eps EXHAUST BRAKE: Exhaust brakes are auxiliary braking devices for slowing down the motorhome. For flat dry road conditions apply exhaust brakes until reduced speed is reached. Exhaust brakes are effective for speed control in town and on local routes. - Page 245 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ CRUISE CRUISE CANCEL OM080334, OM080335, OM080336.eps CRUISE: Turns cruise ON or OFF. CRUISE CANCEL: Signals the cruise system to disengage without losing the current speed memory set- ting. SET/RESUME • Cruise SET - Actuates the Cruise Set function of the engine controller. •...
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Page 246: Shift Selector - Transmission Shifter
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Shift Selector - Transmission Key Pad: Transmission Shifter The function of each position of the keypad push-button shifter is as follows: • Select the REVERSE gear by pressing R. • Select NEUTRAL by pressing N. The area around the N button is a raised ridge so the driver can orient hand to the push buttons by touch, without looking at the display. -
Page 247: Monitor
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Monitor Back Up Monitor: Used with the back up camera and will display the rear view of the motorhome. Power Switch: At ON (in) position, turns on the monitor for viewing. The green LED indicator illuminates. When the switch is OFF (out), the monitor is in a STANDBY mode of operation. - Page 248 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTE: Never drive the motorhome with the air bags deflated. This may damage the motorhome. INC/DEC: Will increase and decrease the engine idle in 25 rpm increments. There are limits to the idle speed, about 700 to 875 rpm. INC/ LIGHTS DUMP...
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Page 249: Air Conditioner & Heater Controls
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ "MAC" valve, receives air pressure from the front air tank. The "MAC" valve will direct the air pressure to either side of the dual action air cylinder, moving the stepwell cover in or out. The stepwell cover will not operate without suffi- cient air pressure (approx. - Page 250 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- BI-LEVEL - Fresh air is drawn in and discharged through the dash, floor and defrost louvers. FLOOR - Fresh air is drawn in and discharged through the floor louvers. A small amount of air is used to defrost the windshield. MIX - Fresh air is drawn in and discharged through the floor and defrost louvers.
- Page 251 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Summer Use: • Close all windows and vents to hot, humid outside air. • MAX A/C and HI blower will provide quick cool down. • Use a lower blower speed to produce cooler air. Troubleshooting: The dash A/C/Heat system uses a combination of compressed air (developed by the chassis system), vacuum air (developed by the vacuum generator) and electric relays and vacuum switches.
- Page 252 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 11. Mode control switch faulty. 12. Compressor faulty. 13. Loss of refrigerant. Reduced cooling: 1. Coolant valve not operating correctly. 2. Air passages obstructed. 3. Loose or worn drive belt. 4. Check blower and select switch. 5.
- Page 253 Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Condenser - The condenser in front of the radiator is made of coils and fins which provide rapid transfer of heat from the refrigerant as external air pass- es over the coils. The high pressure gas is changed to a high pressure liquid. Condenser Fan - A steady flow of cooling air is maintained across the condenser during system operations.
- Page 254 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- How much refrigerant is in the system. How much should be used when charging? You will need 1 oz. of PAG for each 7 feet of hose after the first 15 feet of hose. Roughly, a 40 foot motorhome will use 92 feet of refrigerant hose. Take 15 feet off the measurement and the result would be 77 feet.
- Page 255 Diagnosis of Electric Water Valve: Theory of Operation: Monaco models with a center dial temperature control use a potentiometer at the control head for input of desired temperature. The water valve which controls the water flow to the heater core is opened and closed by a stepper motor mounted on the water valve.
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Page 256: Radio
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Vacuum Generator: The vacuum generator is important to the operation of the dash heating and A/C systems. This provides the vacuum to open and close the vacuum switches. When the vacuum generator is operating it creates 15 inches of vacuum and is passed to a reservoir ball. -
Page 257: Steering Column
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ STEERING COLUMN Tilt and telescope steering wheel control lever is located on the steering - Tilt & Telescope column. • To tilt the steering wheel pull the lever up. Tilt the steering wheel where you want it. Release the lever and it will lock the steer- ing wheel in the new position. -
Page 258: Fuses & Circuits - Chassis
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FUSES & CIRCUITS The front electrical panel is located on the roadside, ahead of the front - CHASSIS wheel. It contains the fuses, self resetting supply circuit breakers, Distribution Panel - solenoid and relays. Front The automotive fuses and emergency flashers are located in the front electri- cal panel. -
Page 259: Circuit Breakers
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Monaco 1 Chassis Assignments: Chassis: FUSES, Left - Right - Down: 13. Step Switch - 7.5 amp Fuse Marker Lights - 20A 14. Step Motor - 25 amp Fuse Right Rear Turn - 15A 15. Reserved Left Rear Turn - 15A 16. -
Page 260: Alternator
Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Monaco 2 Chassis Assignments: FUSES, Left Top - Right Bottom: Park Bell - 10A Brake Lights - 20A Head Lights - 25A Hazard Flasher - 20A Park Bell - 10A Exhaust Brake - 20A Air Dryer - 15A... -
Page 261: Check Out Procedure
Electrical Systems - Chassis ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Check Out Procedure • Check all wiring for burnt or loose electrical connections. Repair as needed. • Check all grounds and electrical connections to ensure they are clean and tight. a. Alternator ground to chassis frame. b. - Page 262 Electrical Systems - Chassis --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- NOTES D I P L O M A T 9 • 2 6 2...
- Page 263 SECTION 10 CHASSIS INFORMATION ENGINE SHUTDOWN - Extended • 287 INTRODUCTION • 265 COOLANT • 287 AIR SUPPLY SYSTEM • 266 Coolant - Additive (SCA) • 288 AIR GOVERNOR • 266 Coolant Hoses • 289 AIR DRYER • 266 Coolant System - Thawing • 289 Air Dryer Operation •...
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Page 265: Introduction
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ INTRODUCTION This section contains information on various components of the motorhome chassis. Following the guidelines and procedures will assist in understanding and operating the motorhome. Complete instructions for various components can be located in the product manufacturer’s operator manual included in the Owner’s Information File box. -
Page 266: Air Supply System
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- AIR SUPPLY The air compressing system on the motorhome is comprised of several SYSTEM items: an air compressor, air governor, air dryer, a front air tank and a rear air tank. The compressed air system operates several items, some of which include brakes, suspension, air horns, air gauge and stepwell cover. -
Page 267: Air Dryer Operation
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Air Dryer Operation During system pressure build-up compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. Initially, moisture that condenses out collects in the base of the dryer. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. -
Page 268: Desiccant Cartridge
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Air Dryer Components: 1. Purge Valve: A valve located on the bottom of the air dryer base that remains open during a compressor unload cycle. The purge valve allows collected moisture, condensation and contamination to be expelled from the air dryer during a purge cycle. -
Page 269: Air Storage Tanks
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ REPLACEMENT REQUIREMENTS Components When to replace Desiccant Every two to three years. Preventive maintenance. Cartridge When compressor is replaced. Contaminated cartridge. Water in supply tank. Saturated or contaminated cartridge, high duty cycle (wrong application of air dryer). 1. -
Page 270: Air System - Charging (External)
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- To remove fitting: • With a firm grip hold the air hose near the fitting to prevent recoil. • Slide the locking collar back to release fitting. The collar will lock into the open position when fully retracted. •... -
Page 271: Suspension Air Ride Bags
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ compensate for slight tilt. For example: Adjusting curbside rear height control valve up will pivot roadside front corner down. NOTE: Driveline angle is affected by the suspension ride height. Improper driveline angle can damage suspension or shorten the life of universal joints. Shock absorbers and air springs are in travel centers at proper ride height. -
Page 272: Checklist - Air Bag Inspections
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- 1. STUD: Manufactured as a permanent part of bead plate assembly for maximum strength and durability. Used to attach spring to the vehicle's suspension. 2. BEAD PLATE: Crimped onto bellows at the factory for a durable design and maximum quality control. Allows 100% leak proof testing prior to shipment. -
Page 273: Brake Systems - Air Brakes
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • Make sure to check shock absorbers for leaking hydraulic oil and worn or broken end connectors. If a broken shock is found, replace it immediately. The shock absorber will normally limit the rebound of an air spring and keep it from overextending. •... -
Page 274: Brake - Park & Emergency Systems
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- A simple mechanical explanation of what occurs when a brake application is made is as follows: The air system supplies air to the foot brake, this is called a treadle valve. Pushing down on the treadle valve supplies an air charge signal to a brake chamber. -
Page 275: Brake Adjustment/Slack Adjuster
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ BRAKE The motorhome is equipped with automatic slack adjusters. As brake ADJUSTMENT/ linings wear, the slack adjusters will automatically ratchet on the return SLACK ADJUSTER stroke as needed. This ratchet action will keep the brake linings at proper adjustment. - Page 276 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ABS Component Function: • Speed sensors and tone rings on each wheel monitor wheel rotation. • Each speed sensor communicates wheel rotation pulses to the Electronic Control Unit. • ECU receives the speed sensor inputs, interprets the signal pulses, calculates speed and acceleration rates of each wheel.
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Page 277: Brake Systems - Back Up
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ BRAKE SYSTEMS The motorhome air braking system is equipped with several back-up - BACK-UP safety systems and warning alarms in the event of an air system failure. Refinements to air braking systems have been instituted with safety as top priority. -
Page 278: Alignment Specifications
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- ALIGNMENT The correct wheel alignment promotes longer tire wear and ease of SPECIFICATIONS handling while minimizing the strain on the steering system and the axle components. Camber: Camber, as shown, is vertical tilt of wheel as viewed from the front of the vehicle. This is machined into the axle when manufactured and is not adjustable. - Page 279 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ OM090266.eps Caster Adjustments: Caster is the fore and aft tilt (toward the front or rear of the motorhome) of the steering kingpin as viewed from the side of the motorhome. “Positive” caster is the tilt of the top end of the kingpin toward the rear of the motorhome.
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Page 280: Leveling System - Hydraulic Leveling
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- SHOCK The shock absorber by definition is a hydraulic device used to dampen ABSORBERS suspension/body movement. The road surface irregularities or roughness is compensated for by the shock absorber. The Roadmaster raised rail chassis incorporates a "Gas Magnum" shock in the design of the exclusive, air glide suspension system. -
Page 281: Manual Leveling System
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Manual Leveling When manually operating the leveling system, always lower the front System jack first. The front jack acts as a pivot point for the chassis and reduces tor- sion stress on the body of the motorhome. NOTE: In the event the front of the motorhome is high and does not require elevating, it will be necessary to raise front of motorhome a minimum of ½... -
Page 282: Retracting Leveling Jacks
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Retracting Leveling Jacks • Ensure the gear selector is in PARK. • Ensure the parking brake is applied. • Turn the ignition switch to the ON position. • For manual control of the system, switch the con- trol panel power switch ON. -
Page 283: Engine - General Information
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ENGINE The diesel engine operates differently from the conventional gasoline engine. - GENERAL Gasoline engines control engine speed using a butterfly throttle plate controlling INFORMATION air/fuel mixture inlet flow. As the throttle plate opens, vacuum created by the pis- ton velocity draws the metered fuel/air charge into the combustion chamber, then ignites from a controlled electric ignition source. -
Page 284: Starting Procedure (Isc Normal)
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- STARTING With throttle in idle position, turn ignition to the ON position allowing PROCEDURE WAIT TO START lamp to extinguish. Turn key to the start position. When (ISC Normal) the engine is started the grid heater will again energize for a time period determined by the intake air temperature and the fuel temperature. - Page 285 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Synthetic oils API category III specifications are recommended for extreme cold temperatures only. Low viscosity oils used for winter operations will aid in starting. Synthetic oils or oil with adequate low temperature properties used for Arctic operations, where the engine cannot be kept warm when shut down, will aid in starting.
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Page 286: Oil Recommendation - Cold Weather
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Viscosity: Viscosity is simply a measure of resistance of molecule layers moving relative to an adjacent layer. All fluid viscosity are affected by temperature. A multigrade lubricating oil tends to be less sensitive to temperature changes due to formulation. Lubricating oils are generally selected for use with viscosities appropriate for the expected operating temperature. -
Page 287: Engine Shutdown
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ENGINE General guidelines for shutting the engine down are fairly simplistic. SHUTDOWN Allow the engine to idle three to five minutes after a full load operation. This allows adequate cool down of pistons, cylinders, bearings and turbocharger components. -
Page 288: Coolant - Additive (Sca)
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Engine Coolant Reservoir: A “see-through” plastic reservoir, similar to the familiar windshield wash- er jar, is connected to the radiator by a hose. As the motorhome is driven, coolant is heated and expands. A portion of fluid displaced by this expansion flows from the radiator into the reservoir tank. -
Page 289: Coolant System - Thawing
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Supplement coolant additives, or equivalent, are used to prevent liner pitting, corrosion and scale deposits in the cooling system. Use the correct Fleetguard coolant filter to maintain the recommended SCA concentration in the system. Maintain the correct concentration by changing the service filter at each oil drain interval. -
Page 290: Exhaust Brake Maintenance
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- BRAKE - Auxiliary braking devices are designed to supplement a standard wheel AUXILIARY braking system. These devices are not designed to bring the motorhome to a complete stop; however, they can assist in controlling the speed of the motorhome. -
Page 291: Transmission
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ TRANSMISSION The Allison World transmission incorporates the World Transmission - Shift Selector Electronic Control (WTEC) system. The system is compromised of five major components connected by a wiring harness: the electronic control unit (ECU), engine throttle position sensor, three speed sensors, remote shift selector (keypad) and the control module. -
Page 292: Transmission - Check Light
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- • The UPSHIFT and DOWNSHIFT arrow buttons are used to select a higher (if not in “D”) or lower (if not in “1”) forward range. These buttons are not functional in NEUTRAL or REVERSE. One press changes the range selected by one range. If the button is held continuously, the selected range will continue to change up or down until the button is released or until the highest/lowest possible range of gears is selected. -
Page 293: Transmission - Periodic Inspections
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Indications from the shift selector are provided to inform the operator that the transmission is not performing as designed and is operating with reduced capabilities. Before turning the ignition off, the transmission may be operated for a short time in the selected range in order to “limp home” for service assistance. - Page 294 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- For easier inspection the transmission should be kept clean. Make periodic checks for loose bolts and leaking fluid lines. Check the condition of the electrical harnesses regularly. Check the engine cooling system occasionally for evidence of transmission fluid which would indicate a faulty oil cooler. Report any abnormal condition to an Allison dealer.
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Page 295: Transmission Lubricating Fluid
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ • The delayed fluid level check will display in the digital display window. The display will be one character at a time. The “o,L” represents oil level check mode. This will be followed with fluid level indication readings. The “o,K” indicates a correct fluid level. -
Page 296: Transmission Fluid Level - Cold Check
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Transmission Fluid Cold Check - Manual Check Procedures: Levels - Cold Check The concept of a cold check is to determine adequate fluid level for safe operation until hot check can be performed. • Park the motorhome on a level surface using the service brakes. •... -
Page 297: Transmission Fluid Level - Hot Check
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Transmission Fluid • The fluid level rises as the temperature increases. The fluid must Levels - Hot Check be hot to ensure an accurate check. • Be sure the fluid has reached normal operating temperature (160º - 200º F/71º - 93º C). If a transmission temperature gauge is not present, check the fluid level when the engine water temperature gauge has stabilized and the transmission has been operated under the load for at least one hour. -
Page 298: Fuel/Water Separator
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- FUEL TANK The diesel fuel tank is made of a 12 gauge aluminumized steel. The capacity of the tank is 100 gallons. The engine pickup tube is cut at a 45° angle to allow optimum flow to the engine. NOTE: If the coach has been stored for any length of time you should check the vent for blockage. -
Page 299: Fuel Lines & Hoses
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Connections: The Centroid sender has four connections: • Positive and Negative: Battery voltage to run the electronics in the sender head. • Send: Connects to the Send terminal of the gauge on the dash. • Alarm: Makes a connection internally to the Negative terminal when the low alarm fuel level is reached (when gauge is reading about 1/8 tank). -
Page 300: Hydraulic System (Isc)
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Check hoses daily as part of the pre-start-up inspection. Examine hoses for leaks. Check all fittings, clamps and ties carefully. Make sure that the hoses are not touching shafts, coupling and heated surfaces, including exhaust manifolds, sharp edges or other obviously hazardous areas. Since all machinery vibrates and moves to a certain extent, clamps and ties can fatigue with age. -
Page 301: Hydraulic Filter
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Checking the Fluid Level: 1. Start the engine and allow it to reach normal operating temperature. 2. While the engine is at idle, turn the steering wheel left and right several times. 3. Shut the engine off. 4. -
Page 302: Steering Gear
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- STEERING GEAR The M-100 series Sheppard steering gear requires no maintenance. Power steering is provided by using hydraulic pressure to assist rotating the output shaft of the steering gear. Located at the end of the input shaft of the steering gear is poppet valve and worm drive. -
Page 303: Drive Axle Lubricant
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ DRIVE AXLE Proper Drive Axle Lubricant Level: LUBRICANT • Regular inspection of the drive axle lube levels is an essential maintenance procedure. • The lubricant should be level with bottom of the hole. • Important: The lube level close enough to the hole to be seen or touched is not sufficient. -
Page 304: Lubrication Chart
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- LUBRICATION CHART Front of Coach OM070155b.eps Lubrication Chart: Service must be performed every twelve (12) months, regardless of actual mileage, to protect seals, bearings and gaskets from drying out and failing. The motorhome must be started and driven for at least 20 miles bimonthly. -
Page 305: Rear Of Coach
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Rear of Coach 8 & 9 14,15 5 & 6 8 & 9 OM070156c.epss CL-4 U-Joints located inside the coach under the steering cover Engine oil as recommended by engine manufacturer Refer to operators manual AP GL-5 or MT-1 type gear lubricant - Penzoil Gear Plus SUPER-ew 75w-90, Synthetic High temperature bearing grease CL-4 Chassis lubricant should be a high quality noncorrosive multipurpose lithium soap... -
Page 306: Parts - Common Solenoids & Senders
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- PARTS - COMMON SOLENOIDS & SENDERS Rear Bag Dump Solenoid: • Used on hydraulic level and air level systems. • Dumps air in air bags on hydraulic level units and is used to dump air from tag axle on air level units. •... - Page 307 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Low Air Switch: • 1/8-27 NPT thread. • Normally closed until approximately 65 psi. • Located behind dash panel. • Type- Merritor Wabco 89404 16062 om090253.EPS Transmission Sending Unit: • Located on the bottom of the tailshaft housing, between hoses. •...
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Page 308: Chart - Filters & Belts
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- CHART - FILTERS & BELTS FILTER & BELT MANUFACTURER ISC330 Coolant Filter Fleetquard WF2071 Oil Filter Fleetquard LF 3000 Fuel Filer Primary Raycor S 3201 T Fuel Filter Secondary Fleetquard FS 1022 Hydraulic Filter Parker INHC 5710 Alternator Belt Dayco 3911581... - Page 309 Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ ENGINE SPECIFICATIONS CUMMINS ENGINE - I.S.C. 330 Engine Size/Cummins 8.3 Liter Allison Transmission MH 3000 Torque (LBS. - ft. Max. Net at 1,400 RPM) - 330 Torque (LBS. - ft. Max. Net at 1,400 RPM) - 350 1050 Cubic Inch Displacement - 330 HP 504.5...
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Page 310: Chart - Metric Conversion
Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- CHART - METRIC CONVERSION U.S. Customery to Metric Metric to US Customary Measurement Multiplied By Equals/Measurement Multiplied By Equals Length inches (in) 25.4 millimeters (mm) 0.03937 inches (in) inches (in) 2.54 centimeters (cm) 0.3937 inches (in) feet (ft) 0.3048 meters (m) 3.281... -
Page 311: Maintenance Log
Chassis Information ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ MAINTENANCE LOG After scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from “Owner Checks and Services” or “Periodic Maintenance” can be added on the following record pages. - Page 312 Chassis Information --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- MAINTENANCE LOG Odometer Reading Date Service By Maintenance Performed D I P L O M A T 1 0 • 3 1 2...
- Page 313 GLOSSARY OF TERMS • 315 INDEX • 319 SURVEY • 323...
- Page 315 Glossary of Terms ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ AC Electricity - Alternating current also known as household power. GLOSSARY OF TERMS Air Compressor - A device that pumps air to and builds air pressure in an air system. Air Dryer - A device that cools, filters and dries the air delivered by an air compressor.
- Page 316 Glossary of Terms --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Current (Alternating) (AC) - A current that varies periodically in mag- nitude and direction. A battery does not deliver alternating current. Also referred to as shore power, utility power, inverter power, gen- erator power, etc. Current - The rate of flow of electricity or the movement rate of elec- trons along a conductor.
- Page 317 Glossary of Terms ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Egress Window - The formal name for the emergency window located in the rear of the motorhome. Egress windows can be easily identified by their red handles. Full Hook-Up Site - A campground that has city water, shore power and sewer hook-ups or connections available.
- Page 318 Glossary of Terms --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- Shore Line Plug - The 120 Volt outlet allows the motorhome to be hooked up to a campground facility. Stinger - An arm attachment on a tow truck that is used to lift motorhome slightly so that it can be towed. Volt - The unit of measure for electric potential.
- Page 319 Index ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ Carbon Monoxide Detector......ABS System ..........Chart - Filters & Belts........Air Conditioner - Roof ......... Chart - Specifications........Air Coupler - Universal........ Chart - Tank Capacities........ Air Dryer............Chart - Tire............ Air Filter - Changing........Chart - Metric Conversion......Air Filter Minder...........
- Page 320 Index --------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- J, K, L Egress Exit Window........Leveling System - Hydraulic Leveling..Emergency Procedures - Roadside....Limited Warranty.......... Electric Sofa Bed Conversion (Opt)..... Limited Warranty Roadmaster Chassis..Engine - General Information....... LP-Gas Consumption........Engine Shutdown.......... LP-Gas Distribution Lines......Engine Shutdown - Extended......LP-Gas Fundamentals........
- Page 321 Index ------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------ T, U Service Suggestions........Taking Delivery..........Shock Absorbers..........Tank Capacities - Chart......... Shore Power Hook-Up........Tire Chart............Slide Lock............Tires............... Slide-Out (Over Awning)......Toilet.............. Slide-Out Operation........Towing Procedures........Smoke Detector..........Transfer Switch..........Sofa Bed Conversion........Transmission..........Sofa Hide-A-Bed Conversion....... Transmission Lubricating Fluid....
- Page 322 Technical Writer Fran Weisenstein Creative Layout Design Penny Eddinger Technical Illustrator Judie Pressler VIDEO PRODUCTIONS Dean Mitchell ONLINE CORPORATE SITE www.monaco-online.com MONACO PRODUCTS www.monacocoach.com ONLINE TOURS www.monaco-tours.com D I P L O M A T 1 0 • 3 2 2...
- Page 323 2002 DIPLOMAT O W N E R ’ S M A N U A L Q U E S T I O N N A I R E Your suggestions are very important to us and we are continually striving to improve the quality of our manuals.
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