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MONACO MOTORHOME LIMITED WARRANTY
WHAT THE PERIOD OF COVERAGE IS:
This Limited Warranty provided by Monaco ("Warrantor") covers those Components,
assemblies and systems of your new motorhome not excluded under the section "What
is Not Covered" and when sold by an authorized dealer, for twelve (12) months from
the original retail purchase date or the first 24,000 miles of use, whichever occurs first.
However, this Limited Warranty provided by Warrantor covers the steel or aluminum
frame structure, only, of the sidewalls (excluding slide outs), roof, and rear and front
walls for sixty (60) months from the original retail purchase date or the first 50,000
miles of use, whichever occurs first.
If you use your motorhome for any rental, commercial or business purposes whatsoever,
the Limited Warranty provided by Warrantor covers your new motorhome when sold
by an authorized dealer for ninety (90) days from the original retail purchase date or
the first 24,000 miles of use, whichever occurs first. In addition, the Limited Warranty
provided by Warrantor covers the steel or aluminum frame structure, only, of the
sidewalls (excluding slide outs), roof, and rear and front walls for twelve (12) months
from the original retail purchase date or the first 24,000 miles of use, whichever occurs
first. A conclusive presumption that your motorhome has been used for commercial
and/or business purposes arises if you have filed a federal or state tax form claiming
any business tax benefit related to your ownership of the motorhome.
The above Limited Warranty coverage applies to all owners, including subsequent
owners, of the motorhome. However, a subsequent owner must submit a warranty transfer
form by filing the form through an authorized Monaco dealer. A subsequent owner's
warranty coverage period is the remaining balance of the warranty coverage period the prior
owner was entitled to under this Limited Warranty. Warranty transfer forms can be obtained
by contacting the Customer Relations Department. There is no charge for the transfer.
LIMITATION AND DISCLAIMER OF IMPLIED WARRANTIES:
IMPLIED WARRANTIES, IF ANY, ARISING BY WAY OF STATE LAW,
INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY AND ANY
IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, ARE
LIMITED IN DURATION TO THE TERM OF THIS LIMITED WARRANTY
AND ARE LIMITED IN SCOPE OF COVERAGE TO THOSE PORTIONS
OF THE MOTORHOME COVERED BY THIS LIMITED WARRANTY.
WARRANTOR DISCLAIMS ALL IMPLIED AND EXPRESS WARRANTIES,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY AND
THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE,
ON COMPONENTS AND APPLIANCES EXCLUDED FROM COVERAGE AS
SET FORTH BELOW. There is no warranty of any nature made by Warrantor beyond
that contained in this Limited Warranty. No person has authority to enlarge, amend
or modify this Limited Warranty. The dealer is not the Warrantor's agent but is an
independent entity. Warrantor is not responsible for any undertaking, representation
or warranty made by any dealer or other person beyond those expressly set forth in
this Limited Warranty. Some states do not allow limitations on how long an implied
warranty lasts, so the above limitation may not apply to you.
WHAT THE WARRANTY COVERS:
Warrantor's Limited Warranty covers defects in the manufacture of your motorhome
and defects in materials used to manufacture your motorhome. "Defect" means the
failure of the motorhome and/or the materials used to assemble the motorhome to
conform to Warrantor's design and manufacturing specification and tolerances. Also
see the section "What the Warranty Does Not Cover" set out below.
WHAT WE WILL DO TO CORRECT PROBLEMS:
Warrantor's sole and exclusive obligation is to repair and/or replace, at its option, any
covered defect if: (1) you notify Warrantor or one of its authorized servicing dealers of
the defect within the warranty coverage period and within five (5) days of discovering
the defect; and (2) you deliver your Motorhome to Warrantor or Warrantor's authorized
servicing dealer at your cost and expense. It is reasonable to expect some service items
to occur during the warranty period. The performance of warranty repairs shall not
extend the original warranty coverage period. Further, any performance of repairs after
the warranty coverage period has expired or any performance of repairs to component
parts and appliances that are excluded from coverage shall be considered "good will"
repairs, which shall not alter the express terms of this limited warranty. If the repair
or replacement remedy fails to successfully cure a defect after Warrantor received a
reasonable opportunity to cure the defect(s), your sole and exclusive remedy shall be
limited to Warrantor paying you the cost of having an independent third party perform
repair(s) to the defect(s).
Warrantor may use new and/or remanufactured parts and/or components of
substantially equal quality to complete any repair.
Defects and/or damage to interior and exterior surfaces, trim, upholstery and other
appearance items may occur at the factory during manufacture, during delivery of
the motorhome to the selling dealer or on the selling dealer's lot. Normally, any such
defect or damage is detected and corrected at the factory or by the selling dealer during
the inspection process performed by the Warrantor and the selling dealer. If, however,
you discover any such defect or damage when you take delivery of the motorhome, you
must notify your dealer or Warrantor within five days of the date of purchase to have
repairs performed to the defect at no cost to you as provided by this Limited Warranty.
If either three or more unsuccessful repair attempts have been made to correct any
covered defect that you believe substantially impairs the value, use or safety of your
motorhome or repairs to any covered defect(s), which you believe substantially impairs
the value, use or safety of your motorhome, have taken 30 or more days to complete,
you must, to the extent permitted by law, notify Warrantor directly in writing of the
failure to successfully repair the defect(s) so that Warrantor can become directly
involved in exercising a repair attempt for the purpose of performing a successful
repair to the identified defect(s).
MONACO LiMited WArrANty - 2007


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Summary of Contents for Monaco CAYMAN 2007

  • Page 1 However, a subsequent owner must submit a warranty transfer limited to Warrantor paying you the cost of having an independent third party perform form by filing the form through an authorized Monaco dealer. A subsequent owner’s repair(s) to the defect(s).
  • Page 2 MONACO LiMited WArrANty - 2007 HOW TO GET SERVICE: EVENTS DISCHARGING WARRANTOR FROM OBLIGATION UNDER WARRANTY: The “Acknowledgement of Receipt of Warranty/Production Information” form must be returned to Warrantor promptly upon purchase to assure proper part replacement Misuse or neglect, accidents, unauthorized alteration, failure to provide reasonable and repair of your motorhome.
  • Page 3 rOAdMAster LiMited WArrANty - 2007 ROADMASTER CHASSIS LIMITED WARRANTY WHAT THE WARRANTY COVERS: Warrantor’s Limited Warranty covers defects in the manufacture of the Roadmaster WHAT THE PERIOD OF COVERAGE IS: Chassis and defects in materials used to manufacture the Roadmaster Chassis. “Defect” means the failure of the Roadmaster Chassis and/or the materials used to assemble the This Limited Warranty provided by Roadmaster®...
  • Page 4 rOAdMAster LiMited WArrANty - 2007 HOW TO GET SERVICE: DISCLAIMER OF CONSEQUENTIAL AND INCIDENTAL DAMAGES: For warranty service simply contact one of Warrantor’s authorized service centers for THE ORIGINAL PURCHASER OF THE ROADMASTER CHASSIS AND an appointment, then deliver your Roadmaster Chassis (at your expense) to the service ANY PERSON TO WHOM THE ROADMASTER CHASSIS IS TRANSFERRED, center.
  • Page 5: General Information

    CAYMAN 2007 SECTIONS SECTION 1 - GENERAL INFORMATION ..........3 SECTION 2 - DRIVING & SAFETY ..........13 SECTION 3 - EXTERIOR & INTERIOR CARE ........49 SECTION 4 - APPLIANCES ............77 SECTION 5 - EQUIPMENT .............97 SECTION 6 - WATER SYSTEMS ............115 SECTION 7 - LP-GAS SYSTEMS ...........129...
  • Page 6 The motorhome manufacturer reserves the right to change product specifications, designs and standard equipment without notice and without incurring obligation. ©Copyright Monaco Coach Corporation. All rights reserved. All other trademarks or registered trademarks are property of their respective holders. Brand name products of other companies mentioned in this manual are not endorsed by the manufacturer of the motorhome.
  • Page 7: Table Of Contents

    CAYMAN 2007 GENERAL INFORMATION SECTION 1 WARRANTY INFORMATION FILE ...... 4 REPORTING SAFETY DEFECTS ......4 SAFETY TERMS ..........4 GLOSSARY OF TERMS ........5 SURVEY ............9 LIMITED WARRANTY ........11...
  • Page 8: Warranty Information File

    WARRANTY INFORMATION FILE become involved in individual problems A warning or caution pertaining to safety between you, your dealer or Monaco Coach. and/or use of a poisonous substance or In addition to this Owner’s Manual you will To contact NHTSA you may call the Auto harmful chemical.
  • Page 9: Glossary Of Terms

    G EN ERAL IN FORMAT ION - 1 TIP: Ampere-hour (Amp-hr. AH) - A unit of Compressor Load Cycle - The time Tips contain information, helpful hints measure for a battery electrical storage during which the air compressor is building and/or suggestion for ease of operation of the capacity, obtained by multiplying the pressure.
  • Page 10 G ENERAL INFORM ATION - 1 Desiccant - A granular substance that has Escape (Egress) Window - The formal OHM - A unit for measuring electrical a high affi nity for water and is used to name for the emergency window located in resistances.
  • Page 11 G EN ERAL IN FORMAT ION - 1 Regeneration - The mild backfl ow of air through the air dryer and out the purge valve that begins immediately after the purge and lasts normally 10 to 15 seconds. This backfl ow of air, from the air system and through the air dryer, removes moisture from the desiccant cartridge and prepares the air dryer for the next compressor load cycle.
  • Page 12 G ENERAL INFORM ATION - 1 NOTES CAYM AN 2 00 7...
  • Page 13: Survey

    Owner’s Manual survey: Cayman 2007 Your suggestions are very important to us and we are continually 5. Were the operating instructions clearly written, and were you able to striving to improve the quality of our manuals. After becoming familiar follow the steps without any difficulty?
  • Page 15: Limited Warranty

    4. you understand that you are purchasing a pre-owned recreational vehicle the followng: and Monaco Coach Corporation does not make any representation as to its present condition. 1. That you have received and read a copy of the limited warranty.
  • Page 17 CAYMAN 2007 DRIVING & SAFETY SECTION 2 DRIVING & SAFETY ...........14 WHEEL MOUNTING ...........35 Inspections ..........14 WEIGHING THE MOTORHOME ......36 Familiarize Yourself ........14 Weight Terms ..........36 Mirror Adjust ..........14 Weight Label ..........38 Safety Seat Belts .......... 14 Four Point Weighing (Example) .....
  • Page 18: Driving & Safety

    DRIVING & SAFETY - 2 general inspection, which includes examining Tighten the bolt when properly adjusted. DRIVING & SAFETY  the condition of the motorhome and the Use a fl at-head screwdriver to remove  the screw caps at point B. surrounding area of the motorhome.
  • Page 19 DRIVI NG & SAF ET Y - 2 NOTE: To fasten the seat belt, pull the belt out of the Individual states and Canadian retractors and insert the tab into the buckle; a provinces may have laws that can click will sound when the tab locks into the exceed the requirements described buckle.
  • Page 20: Driving Tips

    DRIVING & SAFETY - 2 Seat Belt Care: The motorhome will travel safely windshield clear of humidity in the form of Keep the belt clean and dry. Clean with mild and comfortably at highway speed water or ice. Start the motorhome and turn soap and lukewarm water.
  • Page 21 DRIVI NG & SAF ET Y - 2 On back roads and single divided roads, When making the right turn, the left Fuel/Air mixture - At a given RPM,    rear wheel should touch the center line the engine, even with the help of tree branches and shrubbery can protrude of the road and the driver’s hips should a turbo-charger, can only “pump”...
  • Page 22 DRIVING & SAFETY - 2 Use the auxiliary brake to help maintain Pay extra attention to hoses and belts Avoid running over the fuel hose as it   a slow, safe downhill speed. Located on the that are more susceptible to fatigue in can get hung up on the motorhome and Driver Side console is the auxiliary brake extreme heat.
  • Page 23: Trip Preparation

    DRIVI NG & SAF ET Y - 2 Items to Carry: Avoid using full throttle when ascending Check all tires outside the motorhome   a long hill. This wastes fuel and An emergency road kit for accurate pressure and physical ...
  • Page 24: Hitch

    DRIVING & SAFETY - 2 When weighing the motorhome, add all Pin to ball center should HITCH Using the Rear Receiver passenger weight to the GCVW total. The not exceed 8". Ball mounts motorhome fully loaded, including fresh water, of longer length will LP-Gas and any vehicle or trailer towed, must signifi cantly reduce the not exceed the GCWR (Gross Combined...
  • Page 25 DRIVI NG & SAF ET Y - 2 Safety Chains: Safety chains are required by law when towing class i class ii class iii class iV class V any load. The chains and any fasteners used to Tw - up to wC Tw - up Tw - up to Tw - up to...
  • Page 26: Rear View System

    DRIVING & SAFETY - 2 Tow Plug Connection: To Tow Car or Trailer: The motorhome is pre-wired from the factory 1. Connect a tow car or trailer to the with an electrical connection for towing. The motorhome with safety chains rated for connection is located on the rear cap, near the weight being towed.
  • Page 27: Backing Up A Motorhome

    DRIVI NG & SAF ET Y - 2 The co-pilot will perform just as important a 2. Co-pilot uses right hand and arm held BACKING UP A MOTORHOME job as the driver. When guiding the driver, the horizontal, with forefi nger pointing co-pilot should be located safely at the left rear left, to direct rear of motorhome to the Whether you are a long time owner of...
  • Page 28: Set-Up Procedures

    DRIVING & SAFETY - 2 Backing Up Trailers: CAUTION: SET-UP PROCEDURES If shore power service is limited to 15 Towed vehicles using a tow bar or tow dolly or 20 Amps, use of light duty extension have more than one pivot point and are not If the site for the motorhome provides full cords and electrical adapters will suitable for backing.
  • Page 29: Dry Camping

    DRIVI NG & SAF ET Y - 2 If cable service is provided, hook-up a Before arriving at the site, ensure batteries When not using the inverter for 120   75 Ohm RG59 or RG6 cable to the cable are fully charged and properly maintained (see Volts AC, turn it OFF.
  • Page 30: Breaking Camp

    DRIVING & SAFETY - 2 Fill fresh water tank, then disconnect Interior Checklist: BREAKING CAMP  fresh water hose from the source. If applicable, retract leveling jacks  Store hose with end cap in place. If allowing the air suspension to obtain Preparing the motorhome for travel will applicable, remove the hose protection proper ride height.
  • Page 31: Emergency Roadside Procedures

     lights, headlamp, taillamp, brake and equpment provder emergency number clearance lights. Motorhome: Secure all awning travel locks. Monaco Customer support 1-877-466-6226 Monaco Coach  Ensure jack pad is clear of debris when  chasss: retracting hydraulic jacks. Loose rocks,...
  • Page 32 DRIVING & SAFETY - 2 Jump Starting Using the Battery Boost Switch: With the ignition key OFF, press and hold  the Battery Boost switch for ten seconds. After ten seconds, continue to hold the switch down and turn on the ignition. The battery volt gauge on the dash should read at least 12 Volts.
  • Page 33: Towing Procedures

    DRIVI NG & SAF ET Y - 2 CAUTION: 4. After the engine has started, disconnect The towing company A large amount of electrical current the cables. Disconnect the negative may need to locate the is required to jump-start an engine. (-) cables before disconnecting the air nipple to release The sizes of the battery, alternator...
  • Page 34: Disabling Parking Brake

    DRIVING & SAFETY - 2 If the rear wheels are disabled, place the procedure is to be used by trained  motorhome on a fl at bed trailer, or use a technicians or towing personnel to heavy duty dolly under the rear wheels move the motorhome to a safe location and tow the motorhome from the front.
  • Page 35: Importance Of Air Pressure

    DRIVI NG & SAF ET Y - 2 The tire performs additional functions of the correct infl ation pressure for the load of the motorhome when fully loaded. The tire traction for moving, stopping and steering, as the motorhome is dangerous and may cause chart indicates the weights that can be properly well as providing a cushion for the motorhome.
  • Page 36: Tire Chart - Goodyear

    The motorhome manufacturer is not the author of this chart and makes no representation or warranty concerning the accuracy of the information disclosed by the chart. Monaco is not responsible for the accuracy of the information disclosed or for any errors within the Tire Infl...
  • Page 37: Inspecting & Pressure

    DRIVI NG & SAF ET Y - 2 Over-infl ation can cause: Unequal tire pressures on same axle can cause: Inspecting & Pressure Hard ride. Uneven braking, swerve upon   Tire bruising or carcass damage. acceleration. The Load and Infl ation Table will help ...
  • Page 38: Supporting When Leveling

    DRIVING & SAFETY - 2 3. Firmly press a tire gauge onto the valve If not properly supported, the steel cables in the Tire Vibration and record reading. sidewall of the tires may be damaged and could lead 4. Add air to achieve recommended air to premature fatigue of the sidewall.
  • Page 39: Tread

    DRIVI NG & SAF ET Y - 2 Prior to Storage: For a hub with intermittent Tread  pilot pads, position a pad at Thoroughly clean the tires.  the twelve o’clock position Unload the motorhome to reduce weight To prevent skidding and hydroplaning, replace ...
  • Page 40: Weighing The Motorhome

    DRIVING & SAFETY - 2 Dual Rear Wheels: The Gross Axle Weight Rating (GAWR) of WEIGHING THE MOTORHOME Slide the inner dual wheel over the studs. Use the axles is listed on the federal certifi cation caution to avoid damaging threads. Align the label attached to the motorhome.
  • Page 41 DRIVI NG & SAF ET Y - 2 The following is an explanation of Tire Pressure: The Federal Certifi cation Label is a guide commonly used weight abbreviations: in knowing the maximum loaded axle weight A motorhome may weigh slightly heavier on rating GAWR, and subsequently the correct one side.
  • Page 42: Weight Label

    DRIVING & SAFETY - 2 Weight scale types and weighing methods Weight Label determine the procedure used to calculate proper tire infl ation pressure and axle loading. Several types of scales are in use today. A platform scale will allow the entire motorhome to fi t on the scale to read the GVW in one scale recording.
  • Page 43: Four Point Weighing (Example)

    DRIVI NG & SAF ET Y - 2 4. Add Roadside and Console side from Four Point Weighing (Example) line 1, for Gross Axle Weight Rating NOTE: (GAWR) and record on chart under Following scale readings and Gross Axle Totals. Example: 13000 lbs. Weight Ratings are fictitious.
  • Page 44 DRIVING & SAFETY - 2 CAUTION: If actual weight carried by any tire is below the tire chart weight specification minimum tire pressure the minimum 6,500 6,500 13,000 inflation pressure must be maintained. 4,000 13,000 5000 9,000 4,000 Tire pressure below the minimum 10,000 10,000 20,000...
  • Page 45 DRIVI NG & SAF ET Y - 2 Next, begin to calculate the Cargo Carrying Example: If the manufacturer has designated Wheel position weights are not to exceed  Capacity (CCC). Gross Axle Weight Rating (GAWR) and the motorhome sleeping position at 4 (616 Gross Vehicle Weight Rating (GVWR) Fresh water weight and LP-Gas weight can pounds) and there are four people who weight...
  • Page 46: Weight Example Worksheet

    DRIVING & SAFETY - 2 Weight Example Worksheet actual Worksheet 6,500 6,500 13,000 5,000 4,000 9,000 13,000 4,000 10,000 10,000 20,000 7,100 6,900 14,000 20,000 6,000 23,000 33,000 10,000 NOTE: NOTE: These measurements are with a full tank and nobody in the These measurements are with a full tank and nobody in the motorhome.
  • Page 47: Cargo Carrying Capacity Flowchart

    DRIVI NG & SAF ET Y - 2 SMOKE DETECTOR Cargo Carrying Capacity Flowchart Statistics show that most fi re casualties are not caused by direct fl ame, but by less visible smoke (products of combustion). The smoke detector responds to both visible and invisible products of combustion.
  • Page 48: Operation

    DRIVING & SAFETY - 2 CARBON MONOXIDE DETECTOR Operation Maintenance Maintenance for Proper Operation: When a 9 Volt DC battery is correctly American National Standards Institute connected, the LED will fl ash every minute Test the smoke alarm once a week. (ANSI) A119.2 - Fire &...
  • Page 49: Operation

    DRIVI NG & SAF ET Y - 2 WARNING: Indicator Lights and Sound Patterns: In cases of mild exposure, the symptoms may Constant beeping and a flashing red ON or normal condition is indicated by include: a slight headache, nausea, vomiting ...
  • Page 50: Testing

    DRIVING & SAFETY - 2 Potential Sources of CO when operating the Press the TEST/RESET button for less than FIRE EXTINGUISHER motorhome: one second and observe the visual and audible Engine Exhaust signals. The fi re extinguisher in the motorhome is ...
  • Page 51: Escape (Egress) Window

    DRIVI NG & SAF ET Y - 2 There are three classes of fi re to be concerned ESCAPE (EGRESS) WINDOW with in a motorhome. Any fi re can fall into more than one class; a fi re that involves both burning The Egress window, designated for use as paper and kitchen grease is a Class AB fi re.
  • Page 52 DRIVING & SAFETY - 2 NOTES CAYM AN 2 00 7...
  • Page 53 CAYMAN 2007 EXTERIOR & INTERIOR CARE SECTION 3 EXTERIOR CARE ..........50 COUNTERTOPS ..........65 Corrosion ............. 50 Solid Surface ..........65 Washing ............50 Laminate ............66 Drying ............50 STAINLESS STEEL SURFACES ......66 Waxing ............50 WINDOWS ............66 Paint Codes ..........51 Condensation ..........
  • Page 54: Exterior Care

    EX TERIOR & INTER IO R CAR E - 3 EXTERIOR CARE Washing Drying Corrosion Periodic cleaning will help to preserve the Chamois cloths come in natural and synthetic The most common cause of corrosion to paint fi nish. The motorhome is painted with a materials.
  • Page 55: Paint Codes

    All special paint schemes require substances with abrasives to clean and buff. The surface should feel slick when rubbing contacting Monaco Coach Corporation polish at the same time. These products the cloth lightly over it. Avoid repeated wax directly for paint codes.
  • Page 56: Bright Metal

    EX TERIOR & INTER IO R CAR E - 3 While sealant integrity may appear fi ne, Bright Metal Fiberglass a small void under the right conditions can Inspect the fi berglass exterior. Periodic quickly cause major damage. Make a full All chrome and stainless steel should be interior inspection for signs of moisture washed and cleaned each time the motorhome is...
  • Page 57: Sealant Types

    E X T ERIOR & IN T ERIOR CARE - 3 Sealant Replacement: Carefully remove sealant that is cracking, fl aking, bubbling, peeling or pulling away from the surface. The area underneath the removed sealant will need to be cleaned and dried before applying new sealant.
  • Page 58: Interior Care

    EX TERIOR & INTER IO R CAR E - 3 Black Urethane: INTERIOR CARE FABRICS Product Manufacturer Bostik Part # 1100 Cockpit General Care & Cleaning Used for sealing windshields only. Black Special care needs to be taken when the Urethane is available in a tube that applies The cockpit area dashboard is a molded- motorhome is exposed to a very humid climate...
  • Page 59: Vinyl

    E X T ERIOR & IN T ERIOR CARE - 3 Urine Stains: Latex Paint: Vinyl Sponge with soapy water containing a Fresh paint can be wiped off with a damp small amount of household ammonia. cloth. Hot soapy water will normally Several areas of the motorhome, such as the Rinse thoroughly with clean water.
  • Page 60: O" Vinyl & Optima Leather

    EX TERIOR & INTER IO R CAR E - 3 Lipstick, Grease, Oil, Make-Up or Shoe “O” Vinyl & Optima Leather Fabric Cleaning Codes Polish: Apply a small amount of mineral spirits Cleaning Suggestions: The following fabric cleaning codes list with a cloth.
  • Page 61 E X T ERIOR & IN T ERIOR CARE - 3 “S/W” - Clean this fabric with the *Machine Washing for 100% Polyester: foam only of a water-based cleaning “Wash Cycle” - Use synthetic agent or with a pure solvent in a well ventilated room (petroleum distillate- setting and high water level with mild based products such as Energine,...
  • Page 62: Fabric Specifications Charts

    EX TERIOR & INTER IO R CAR E - 3 Fabric Specifications Charts sand Dune COLOR/PATTERN aPPlICaTIOn COnTenT CODe Clubhouse Khaki sofa, lr lamb., lr Chair, Din. Booth 52% Acrylic, 48% Polyester surround, Fascia Insert Clubhouse Khaki lr Pillow welt 52% Acrylic, 48% Polyester Biz Opal lr lamb., lr Pillow, FsD, Dinette...
  • Page 63 E X T ERIOR & IN T ERIOR CARE - 3 english walnut COLOR/PATTERN aPPlICaTIOn COnTenT CODe ramble sage Sofa, LR Chair/Recliner, LR Lamb, Fascia 72% Rayon, 28% Polyester Dry Clean Insert ramble sage Dinette Booth surround, lr Pillow 72% Rayon, 28% Polyester Dry Clean sundown Thyme Dinette Cushions, FsD, lr Pillow...
  • Page 64 EX TERIOR & INTER IO R CAR E - 3 Butternut COLOR/PATTERN aPPlICaTIOn COnTenT CODe Cognitive Cypress Sofa, LR Chair/Recliner, LR Lamb, Fascia 45 % Acrylic, 38 % Polyester, 6% Cotton Insert enigma Bark Dinette Booth surround, lr Pillow, lr 100% Polyester lamb JST-700 Avon Color 6 Sapphire...
  • Page 65 E X T ERIOR & IN T ERIOR CARE - 3 laurel square COLOR/PATTERN aPPlICaTIOn COnTenT CODe M-7069 Luarel Sofa, LR Chair/Recliner, LR Lamb, Fascia 35% Cotton, 33% Rayon, 32% Polyester Insert M-7069 Luarel Dinette Booth surround, lr Pillow 35% Cotton, 33% Rayon, 32% Polyester Jive antique Dinette Cushhions, FsD, lr Pillow 70% Rayon, 30% Polyester...
  • Page 66: Floors

    EX TERIOR & INTER IO R CAR E - 3 Cleaning Solutions: spot removal Guide FLOORS A. Dry Cleaning Fluid: A nonfl ammable Carpet Cleaning spot removal liquid, available in grocery and hardware stores. Spot Removal Procedures: B. Nail Polish Remover: Any acetate, Act quickly when anything is dropped or ...
  • Page 67: Laminate Floor

    E X T ERIOR & IN T ERIOR CARE - 3 Suede Fabric: SHOWER Laminate Floor Restore surfaces using a soft brush. Remove dust from the suede fabric using the soft brush Cleaning and Maintenance: Showers are susceptible to soap build-up. To attachment of a vacuum.
  • Page 68: Wood Care

    EX TERIOR & INTER IO R CAR E - 3 Ink: Sanding and Sandpaper: WOOD CARE Remove immediately by wiping with a The following table is a general guide, but this cloth dampened in rubbing alcohol. Rinse For general cleaning, regularly wipe wood may vary with wood type.
  • Page 69: Countertops

    E X T ERIOR & IN T ERIOR CARE - 3 Dents: Scratches and Nicks: Several companies have simplifi ed this repair “Quick and simple” rarely describes repairs Small dents may be repaired by using steam. process by designing oil-based wood stain into To raise a small dent, place a damp cloth over to stained wood fi nishes;...
  • Page 70: Laminate

    EX TERIOR & INTER IO R CAR E - 3 Cleaning the Solid Surfaces Sink: WINDOWS Laminate Occasionally clean by using Soft Scrub Liquid Cleanser and a Grey Scotchbrite pad. Scrub the Clean laminate countertops with a damp Water Spots: sink, rinse and towel dry.
  • Page 71: Window Treatments

    E X T ERIOR & IN T ERIOR CARE - 3 Vacuuming: Install a dehumidifi er. Continuous use of Day/Night Shades  a dehumidifi er is effective in removing For deeper cleaning, vacuum gently with the excess moisture from interior air. Using soft brush attachment of a vacuum cleaner.
  • Page 72: Mold & Mildew

    EX TERIOR & INTER IO R CAR E - 3 problems, and about the exact nature and extent 3. Indoor humidity can be reduced by 30 MOLD & MILDEW of the health problems that may be caused by to 60% when venting clothes dryers mold.
  • Page 73: Pest Control

    E X T ERIOR & IN T ERIOR CARE - 3 Steps to help control pests: Whether or not a motorhome owner When the motorhome is stored outdoors,  experiences mold growth depends largely on Reduce clutter inside the motorhome clear the surrounding area of all rodent ...
  • Page 74 EX TERIOR & INTER IO R CAR E - 3 If there are signs of rodent infestation around Fruit fl ies invade the motorhome by attaching If the presence of moths is detected inside the motorhome, place traps or poisons in to fresh fruits and vegetables.
  • Page 75: Storage

    E X T ERIOR & IN T ERIOR CARE - 3 Best sources of information about common Reach a complete understanding with Retract and secure all awnings.   household pests: Turn OFF the interior house power. the company before work starts; fi nd ...
  • Page 76: Long Term

    EX TERIOR & INTER IO R CAR E - 3 Surface types to park and store the When stored outside, use the Aladdin ™ Long Term  motorhome on: system to make a quick reference Avoid parking the motorhome on a grass check of the battery voltage while Long term storage of the motorhome can be ...
  • Page 77: Winter Storage Checklist

    E X T ERIOR & IN T ERIOR CARE - 3 Tire covers are available to protect the Brakes: Winter Storage Checklist  sidewall of the tires from cracking. Make Brakes suffer from non-use during periods of sure tires in storage contain the correct storage.
  • Page 78: Removal From Storage

    EX TERIOR & INTER IO R CAR E - 3 NOTE: Roof - Keep clear of snow accumulation Check the state of charge of the batteries.   Discard at least the first two trays of ice or damage may occur. If necessary, fi ll LLA cells with distilled from the icemaker to ensure the ice does Interior/Exterior - Storing under cover...
  • Page 79 E X T ERIOR & IN T ERIOR CARE - 3 Have a qualifi ed technician inspect the  LP-Gas system and perform an LP- Gas leak test. The leak test should also include an LP-Gas regulator adjustment (if needed). The test can also verify if the regulator is faulty and should be replaced.
  • Page 80 EX TERIOR & INTER IO R CAR E - 3 NOTES CAYM AN 2 00 7...
  • Page 81 CAYMAN 2007 APPLIANCES SECTION 4 APPLIANCES - INTRODUCTION ......78 AIR CONDITIONER - ROOF ........87 REFRIGERATOR ..........78 Operation .............87 Operation Specifics ........78 AC Service ...........87 Control Panel ..........79 FURNACE ............88 Icemaker ............80 Operation .............88 Refrigerator Alarm ........80 Troubleshooting ...........89 Cooling Unit Fans .........81 WATER HEATER..........89...
  • Page 82: Appliances - Introduction

    APPL IANCES - 4 Important: Operate refrigerator only when APPLIANCES - INTRODUCTION REFRIGERATOR level. Place the torpedo levels on the bottom The refrigerant is heated until it vaporizes. shelf of the refi gerator. The level should be This section covers operation and care of When the refrigerant cools, heat is extracted within the circle by half a bubble.
  • Page 83: Control Panel

    APPLIAN CES - 4 For the refrigerator to operate: Figure C: If controls do not light up, MODE Button - Controls the operation   The house check the house batteries charge status or mode of the refrigerator.  batteries must be - Press the MODE button to select see if the 12 Volt DC wires are plugged charged.
  • Page 84: Icemaker

    APPL IANCES - 4 If the LP-Gas does not ignite within 30 Icemaker seconds, the control changes to a different energy source or the gas safety valve closes and The icemaker requires 120 Volts AC to “NO” “FL” displays. Turn the refrigerator off operate.
  • Page 85: Cooling Unit Fans

    APPLIAN CES - 4 Bulb Replacement: Cooling Unit Fans Storage Procedures 1. Remove the light cover by pulling it toward the front of the refrigerator. Storage Feature: The cooling unit is equipped with a pair of 2. Remove the light bulb from the holder. cooling fans that pass air across the cooling unit.
  • Page 86: Air In Lp-Gas Supply Lines

    APPL IANCES - 4 Microwave/Convection Oven Facts: MICROWAVE/CONVECTION OVEN Air in LP-Gas Supply Lines One of the most useful documents for the microwave/convection oven is the operations For safety reasons, the refrigerator will attempt The microwave/convection oven operates manual, located in the owner’s information fi le to ignite on propane gas within a specifi ed from 120 Volt AC supplied by shore power, the box.
  • Page 87: Setting The Clock

    APPLIAN CES - 4 Charcoal Filter: CAUTION: Setting the Clock Light cover may be hot. DO NOT touch Depending on use, the charcoal fi lter should glass with lamp ON. Never use the light To Set the Clock: be replaced every 6 to 12 months. Use the for prolonged periods, such as a night Press the STOP/CLEAR button.
  • Page 88: Cooktop

    APPL IANCES - 4 Cleaning Tips for the Microwave: COOKTOP Turn the oven OFF before cleaning.  Cover food while cooking to keep food The cooktop uses LP-Gas as a fuel source. The  spattering to a minimum. cooktop burners use a piezo type igniter. The Clean up all spills or spatters before cooktop should be used for cooking purposes ...
  • Page 89: Burner Grate

    APPLIAN CES - 4 DO NOT allow foods containing up the spill before it is baked-on. The surface Burner Grate  acids (such as lemon or tomato juice, is glass and must be given consideration when or vinegar) to remain on porcelain or Removing the Burner Grate and Cooktop cleaning.
  • Page 90: Wall Thermostat

    APPL IANCES - 4 Fan Operation: Set the oven control knob to “Pilot On” speed automatically, depending on temperature  to maintain pilot fl ame. The oven and set point and actual temperature in a selected Interior air is circulated using the roof air conditioner blower.
  • Page 91: Air Conditioner - Roof

    APPLIAN CES - 4 Heat Pump Operation (Optional): Auxiliary Heat - If the Heat Pump mode AC Service The Heat Pump mode supplies heat by is selected at or below 30° F, or if operating AC Cover: using the air conditioner. The air conditioning in Heat Pump mode and temperature drops to Ensure that the AC cover screws are tight principle is reversed, supplying heated air to the...
  • Page 92: Furnace

    APPL IANCES - 4 Tips: FURNACE Operation After storage the furnace may produce  Operation Requirements: a musty smell during the fi rst couple of The furnace and its related components are The furnace will operate when the following cycles. 12 Volt DC operated, using LP-Gas as the fuel conditions have been met: Operating the furnace at an altitude...
  • Page 93: Troubleshooting

    APPLIAN CES - 4 Before Using the Water Heater: CAUTION: Troubleshooting After purging the water lines and Use water to purge air from the water system water heater, small air pockets may be If the furnace fails to light make sure the LP- and water heater and if necessary, purge FDA present.
  • Page 94 APPL IANCES - 4 NOTE: Pressure & Temperature Relief Valve: Heating Water with 120 Volt AC: Due to potential air in the LP-Gas lines, Have either shore power (preferred) or The water heater is equipped with a Pressure  the water heater will attempt three &...
  • Page 95: Washer-Dryer Prepared (Opt)

    APPLIAN CES - 4 1. Turn Off the water heater. Draining & Storage: WASHER-DRYER PREPARED (OPTIONAL) 2. Turn Off the incoming water supply. Drain the water heater to prevent freeze 3. Open the hot water faucet closest to the damage if the motorhome is to be stored during The washer-dryer “prep”...
  • Page 96: Washer-Dryer (Opt)

    APPL IANCES - 4 If a washer-dryer is to be installed at a later INFORMATION: WASHER-DRYER (OPTIONAL) Refer to the washer-dryer date, follow all the manufacturer installation manufacturer’s manual in the owner’s instructions. Listed here are further instructions The automatic washer-dryer is front loading information file for detailed operating which should be adhered to for safe and reliable with an extra large door opening for easier...
  • Page 97: Test Procedure

    APPLIAN CES - 4 To Conduct the Test Procedure: 9. Set Dry Time knob to zero. The Auto Test Procedure 1. Set selector knob to Reset. Dry light should go off. 2. Set Dry Timer knob to 30 minutes. 10. The door will unlock in two minutes or Before using the washer for the fi rst time, Push the ON/OFF button to ON.
  • Page 98: Washer/Dryer Maintenance

    APPL IANCES - 4 To begin a wash load: If water fl ow to the washer-dryer is reduced, 5. Set selector knob to Spin. The pump Sort and pre-treat clothes. the Hot and Cold water inlet screens may be will prime with antifreeze. Set selector ...
  • Page 99: Maintenance

    APPLIAN CES - 4 Replacing & Cleaning the Motor Filter: Maintenance 1. Inspect during each bag change. The fi lter should be cleaned every fi fth bag Vacuum has a thermal protector built into the replacement or when excessively dry. motor to prevent overheating.
  • Page 100 APPL IANCES - 4 NOTES CAYM AN 2 00 7...
  • Page 101 CAYMAN 2007 EQUIPMENT SECTION 5 EQUIPMENT - INTRODUCTION ......98 SEAT CONTROLS ..........107 ENTRY STEP............98 Swivel Seats ..........107 Operation .............98 SOFA BED CONVERSION .........107 Stepwell ............98 AIR MATTRESS BED (OPT) ......108 Assist (Grab) Handle ........99 STORAGE - UNDER BED ........108 ENTRY DOOR ............99 STORAGE SLIDE (OPT) ........109...
  • Page 102: Equipment - Introduction

    E QUIP MENT - 5 Operating the Entry Step: WARNING: EQUIPMENT - INTRODUCTION If the motorhome is driven with the 1. With the entry door open, turn the step step in the extended position there is the switch on. This section covers the basic operation and possibility of causing major damage to 2.
  • Page 103: Assist (Grab) Handle

    E QUIPM ENT - 5 To operate the Stepwell Cover: With an Allen Wrench, loosen ENTRY DOOR  1. Turn ON the Battery Cut- the movable strike bolt. Make all Off switch. adjustments in small increments. Tighten The entry door incorporates three separate 2.
  • Page 104: Slide-Out Operation

    E QUIP MENT - 5 CAUTION: Adjusting the Screen Door: Open a window or vent to equalize  Extensive damage could occur to Loosen the chrome bolts on the hinge pressure during slide operation.  the slide-out room and awning when side of the screen door: Two on each of extending the slide-out room in snow, CAUTION:...
  • Page 105: Manual Override

    E QUIPM ENT - 5 Retract hydraulic jacks. Start the engine. It may be necessary to contact a repair   Allow time for the air suspension to facility to have the problem diagnosed support the chassis. and repaired. Turn off the engine. Ensure park brake is Check the fuse and auto-reset circuit ...
  • Page 106: Awnings

    E QUIP MENT - 5 4. Use a 5/8" wrench (bed slide) or 1" 2. Locate the slide room motor near the AWNINGS wrench (main and galley) to turn ceiling of the slide-out. Remove the Slide-out Cover driveshaft and retract room (see fascia, valance, or both.
  • Page 107: Door Awning

    E QUIPM ENT - 5 CAUTION: Release strap slowly to ensure inner Window Awning (Optional)  At least five feet of clearance is needed arms are secure. Slide the strap to rear of between the side of the motorhome and awning roll tube and tie to rear arm.
  • Page 108: Awning Care & Cleaning

    E QUIP MENT - 5 Leaks: Patio Awning It is normal for slight leakage to occur through the fabric where water is allowed to accumulate. The Eclipse awning operates on 12 Volts If water drips through the needle holes in the DC.
  • Page 109: Exhaust Fan

    E QUIPM ENT - 5 Press the Auto/Manual/Off button once Exhaust Fan Automatic Fan (Optional)  more to manually control fan speed. Fan speed is displayed on the wall control in 10% increments. The thermostat is no longer operational in this mode. Press the Auto/Manual/Off button until ...
  • Page 110: Tips For Fan Operation

    E QUIP MENT - 5 CAUTION: DOOR - SLIDING Bedroom Ceiling Fan (Optional) It is recommended to travel with the vents closed. High winds and vibration A bi-directional, 12 Volt The sliding pocket door uses two rollers at can damage the dome. DC powered ceiling fan is the top of each door.
  • Page 111: Seat Controls

    E QUIPM ENT - 5 WARNING: Move the seat forward, then pull the SEAT CONTROLS  DO NOT occupy the booth dinette, if swivel lever up and rotate to the desired not equipped with safety belts, or the position. The Pilot and Co-pilot seats are adjustable dining chairs while the motorhome is to provide maximum comfort.
  • Page 112: Air Mattress Bed (Opt)

    E QUIP MENT - 5 Sleeper to Sofa: To Defl ate the Mattress: NOTE: See the manufacturer’s website, www. Lift up the seat base and pull up the Remove bedding items.   selectcomfort.com for more information. backrest until they are in a “V” position. Unzip the corner of the mattress where ...
  • Page 113: Storage Slide (Opt)

    E QUIPM ENT - 5 NOTE: STORAGE SLIDE (OPTIONAL) SATELLITE RADIO (OPTIONAL) Maximum weight capacity for the ladder is 300 lbs. The storage slide is an option that is available The satellite radio option includes a 6 month for use in the storage compartment bays of the prepaid subscription to Sirius satellite service.
  • Page 114: Monitor Panel

    E QUIP MENT - 5 8. Slide-out Room Controls – Extends MONITOR PANEL and retracts the slide rooms. The monitor panel is a central location for 9. Inverter Control (Optional) – Turns many of the switches and monitors used to the optional inverter on or off and operate the motorhome.
  • Page 115: Tv & Entertainment Components

    E QUIPM ENT - 5 To Lower the Antenna: TV & ENTERTAINMENT COMPONENTS Connections - Cable TV, Computer & Phone Pull down on the directional wheel and  align arrows together. The following paragraphs The motorhome is equipped with cable TV Rotate the crank handle and phone hook-ups located in the water service discuss the operations and...
  • Page 116: Video Selector Box

    E QUIP MENT - 5 NOTE: Turn on the satellite dish at the satellite Video Selector Box  Turn antenna boost off when not controls in the front overhead cabinet. viewing from the antenna. The motorhome is equipped with a video Select channel with the satellite remote.
  • Page 117 E QUIPM ENT - 5 For Dish 500 NOTE: The satellite system requires a clear view of Once the startup procedure is complete subscribers: the southern sky to receive signal. Ideal antenna and the antenna is locked onto the After being locked site has an unobstructed view of 15º...
  • Page 118 E QUIP MENT - 5 “Instant On” Operation: Annually: The satellite routinely saves its position to Have the satellite system inspected by  memory as part of operation. When turned on, a professional RV technician or satellite the system stores the last saved position and if installer.
  • Page 119 CAYMAN 2007 WATER SYSTEMS SECTION 6 WATER SYSTEMS - INTRODUCTION ....116 TOILET ............122 WATER TANKS ..........116 Operating Instructions ........122 Measurements ..........116 Cleaning & Maintenance ......123 WATER- POTABLE ..........116 Drain Traps & Auto Vents ......124 Fresh Tank Fill ..........116 COLD WEATHER CONDITIONS ......124 City Water Hook-up ........116...
  • Page 120: Water Systems - Introduction

    WATER SYSTEMS - 6 WARNING: WATER SYSTEMS - INTRODUCTION WATER- POTABLE Water is electrically conductive. DO Fresh Tank Fill NOT use any electrically powered item This section contains information about the or electrical outlet that may be exposed Connect the potable operation and care of the various water system ...
  • Page 121: Water Pump

    WAT ER SYSTE MS - 6 WARNING: The water pump can be To operate the water pump:  Before leaving the motorhome for either off or on. It will not Close all drain  extended periods of time (i.e. overnight affect the water pump to valves and low point or longer) be sure that the city water...
  • Page 122: Water Filter

    WATER SYSTEMS - 6 Water pump is rapid cycling: Check for an open or grounded circuit or Remove the water fi lter/diverter hose   motor. Look for restrictive water fl ow in the by unscrewing the fi ttings at the top and ...
  • Page 123: Water Systems

    WAT ER SYSTE MS - 6 Facial tissue is thicker, softer and WATER SYSTEMS WASTE WATER SYSTEMS  Troubleshooting Proper Waste Disposal stronger than a rapidly dissolving tissue. White toilet paper dissolves faster Water system problems are generally caused Dumping raw sewage from toilet holding than colored.
  • Page 124: What To Put In Holding Tanks

    WATER SYSTEMS - 6 WARNING: that both holding tanks are less than half full What to Put in Holding Tanks Most chemical mixtures for holding when traveling. tank odor control are poisonous. Grey Water Tank: Follow the product manufacturer’s The grey water waste tank stores the sink, directions and warnings when using Waste Drain System shower and clothes washer drain water.
  • Page 125: Tank Flush

    WAT ER SYSTE MS - 6 NOTE: To Attach the Hose: 6. Turn on the faucet and allow water to Use care when connecting the sewer Remove sewer hose from carrier. rinse the black tank for at least three  hose adapter to the termination outlet in Unscrew the access deck plate and feed minutes.
  • Page 126: Waste Pump (Opt)

    WATER SYSTEMS - 6 To Flush the Black Tank: When Preparing for Travel: Waste Pump (Optional) Insert the sewer pipe adapter in the Empty the tanks and close both the   facility sewer connection. solid and liquid waste drain valves. The waste pump is a self-priming impeller Open the solid waste drain valve.
  • Page 127: Cleaning & Maintenance

    WAT ER SYSTE MS - 6 NOTE: Troubleshooting: Cleaning & Maintenance To prevent Leaks:  accumulation of - Back of toilet: check water supply line Cleaning the Toilet: solids below toilet, connection. The toilet add several gallons - Between closet fl ange and toilet: Check the should be cleaned of water to the screws for tightness.
  • Page 128: Drain Traps & Auto Vents

    WATER SYSTEMS - 6 NOTE: COLD WEATHER CONDITIONS Drain Traps & Auto Vents A heat pad for the fresh water tank also activates with system heat. Sinks, shower and clothes washer drains The motorhome is not designed for extended incorporate a water trap (P-Trap) and auto vents use in below freezing (32°F/0°C) weather.
  • Page 129: Cold Weather Storage

    WAT ER SYSTE MS - 6 5. Connect an air hose with regulator Cold Weather Storage Using Air Pressure to the City Water connection. Turn the tank fi ll lever to the “City Water” If the motorhome is stored where freezing Access to an air compressor, and an adapter position.
  • Page 130: Using Nontoxic Antifreeze

    WATER SYSTEMS - 6 WARNING: NOTE: 9. Turn on the pump. Ensure the water is not hot when Some appliances, such as washing 10. Open all faucets, one at a time, hot and opening the low-point drain lines. Hot machines and ice makers (varies cold starting with the faucet farthest water from the lines can cause burn with options), may require special...
  • Page 131: De-Winterization

    WAT ER SYSTE MS - 6 SERVICE CENTER De-Winterization To de-winterize: drain and fi ll the fresh tank with water. Connect the power supply line for the water pump. Switch the winterizing valves back to normal fl ow position. Operate all faucets, one at a time, until clear water is present.
  • Page 132 WATER SYSTEMS - 6 NOTES CAYM AN 2 00 7...
  • Page 133 CAYMAN 2007 LP-GAS SYSTEMS SECTION 7 LP-GAS SYSTEMS ...........130 LP-GAS DETECTOR .........130 Testing ............131 Alarm ............132 Maintenance ..........132 LP-GAS EMERGENCY PROCEDURES CHECKLIST 132 LP-GAS TANK ..........133 Measurement ..........133 Tank Capacity ..........133 Tank Filling ..........133 Tank Operation ...........134 Accessory Hookup ........134 LP-GAS FUNDAMENTALS ........134...
  • Page 134: Lp-Gas Systems

    LP-G A S SYSTEM S - 7 WARNING: Have the LP-Gas system tested by an LP-GAS SYSTEMS LP-Gas is highly volatile and extremely authorized dealer or service center at least once explosive. DO NOT use matches or a This section contains safety information a year and before every extended trip.
  • Page 135: Testing

    LP- G A S SYST EMS - 7 NOTE: LP-Gas Detector Operation: The LP-Gas detector indicates the Upon fi rst application of power the LED will presence of LP-Gas only at its sensor. fl ash yellow for three minutes while the detector Combustible levels of LP-Gas may be is stabilizing.
  • Page 136: Alarm

    LP-G A S SYSTEM S - 7 WARNING: Alarm Maintenance DO NOT operate any electric switch. This can produce a spark and ignite the gas. The red LED will fl ash and the alarm will 1. Vacuum the dust off the detector sound whenever dangerous levels of LP-Gas cover weekly (more frequently in CAUTION:...
  • Page 137: Lp-Gas Tank

    LP- G A S SYST EMS - 7 WARNING: Shut off LP-Gas appliances. Tank Capacity  Extinguish all sources of heat, sparks, Manually turn off the primary shut-off  lp-gas Tank capacty flames and smoking materials within a valve at the LP-Gas tank. *38 Gallons 50' radius during the fueling process.
  • Page 138: Tank Operation

    LP-G A S SYSTEM S - 7 Tank Operation Accessory Hookup Manually open the primary shut-off Exterior Gas Line Hookup Prep:  valve located on the LP-Gas tank. An auxiliary remote LP-Gas Turn off the primary valve on the LP- hookup is for external LP-Gas ...
  • Page 139: Lp-Gas Regulator

    LP- G A S SYST EMS - 7 Under normal atmospheric conditions an LP-GAS REGULATOR LP-Gas regulator will not freeze, nor will the LP-Gas is compressed into liquid form in the LP-Gas. Vapor passing through the regulator will expand and cool, condensing moisture in tank.
  • Page 140: Lp-Gas Hose Inspection

    LP-G A S SYSTEM S - 7 TIP: Damage to the regulator can occur when the LP-GAS HOSE INSPECTION Attach the tank is overfi lled. The regulator is designed manometer gauge to to work with vapor only. This is why the tank The hose manufacturer suggests that a fl exible the accessory hookup is fi lled to only 80% of its liquid capacity.
  • Page 141: Lp-Gas Distribution Lines

    LP- G A S SYST EMS - 7 NOTE: A primary manifold black steel pipe running LP-Gas appliances are rated in Input  Only a qualified RV service technician throughout the motorhome distributes LP-Gas BTU (British Thermal Units). The rating should complete replacement of LP-Gas to secondary lines.
  • Page 142: Lp-Gas Safety Tips

    LP-G A S SYSTEM S - 7 Maintenance and Safety Tips for the The National Propane Gas Association (NPGA) LP-Gas Range: has a special service program called GAS (Gas ® Typcal applance Burner fl ame should be a blue color, Appliance System) Check.
  • Page 143 CAYMAN 2007 ELECTRICAL SYSTEMS - HOUSE SECTION 8 HOUSE ELECTRICAL - INTRODUCTION ..140 DISTRIBUTION PANEL - HOUSE 12 VOLT DC ..151 BATTERY DISCONNECT - HOUSE ....141 Fuses ............151 BATTERY CUT-OFF ..........141 House Batteries ..........151 SHORE POWER HOOK-UP .......141 Battery Maintenance ........152 TRANSFER SWITCH ........143...
  • Page 144: House Electrical - Introduction

    E LEC TRICAL SYSTEM S-HOUSE - 8 WARNING: functions, gauges, etc. The house batteries HOUSE ELECTRICAL - INTRODUCTION The electrical system is engineered supply 12 Volt DC power to the distribution and tested for complete safety. Circuit panel located in the bedroom. This panel This section contains guidelines, procedures breakers and fuses protect the electrical contains fuses for the house, interior lighting and...
  • Page 145: Battery Disconnect - House

    ELE C T RICAL SYST EMS - HOUS E - 8 NOTE: panel in the front electrical bay. Turn the Refrigerator operation is unaffected by the use When 50 Amp shore service is not house battery disconnect switch off when the of this switch.
  • Page 146 E LEC TRICAL SYSTEM S-HOUSE - 8 CAUTION: Always turn off the shore power breaker  Avoid flash damage to the electrical to the power supply outlet before system contacts. Before plugging the connecting or disconnecting the shore motorhome into shore power, starting cord.
  • Page 147: Transfer Switch

    ELE C T RICAL SYST EMS - HOUS E - 8 WARNING: Electrical Adapters: NOTE: Avoid the risk of electrical shock or The shore cord is NOT electrically There are different electrical adapters to suit component damage by disconnecting connected to the generator. When the a variety of needs.
  • Page 148: Generator - 120 Volt Ac

    E LEC TRICAL SYSTEM S-HOUSE - 8 WARNING: GENERATOR - 120 VOLT AC Pre-Start Checks Excessive cranking can overheat and damage the starter motor. DO The generator is located in the front Prior to the fi rst start of the day perform a NOT crank the engine more than 30 compartment of the motorhome.
  • Page 149: Stopping The Generator

    ELE C T RICAL SYST EMS - HOUS E - 8 NOTE: Stopping the Generator average fuel desel 5500 Watts desel 8,000 Watts The generator may shut down when consumpton (gal./hrs.) (gal./hrs.) loaded nearly to full power and an air no load Turn off the appliances conditioner (or other large motor load)
  • Page 150: Generator Exercise

    E LEC TRICAL SYSTEM S-HOUSE - 8 NOTE: INVERTER (OPTIONAL) An appliance or load may have a short if it causes a circuit breaker to trip after The inverter changes DC battery power to reconnection. DO NOT continue to reset AC electrical power, and it also charges the breaker.
  • Page 151: Battery Charging With The Inverter

    ELE C T RICAL SYST EMS - HOUS E - 8 Battery Charging with the Inverter Factory Default Settings Battery Temperature Sensor functon default A Battery Temperature Sensor (BTS) is The inverter will automatically begin charging search 5 Watts when AC power is supplied from shore service affi xed to one of the house battery terminals low Battery Cutoff 11 volts DC...
  • Page 152: Circuit Breaker

    E LEC TRICAL SYSTEM S-HOUSE - 8 WARNING: For example: A breaker with a 20 Amp GFCI Breakers & Outlets The 120/240 Volt AC panels contain rating will operate a continuous 16 Amp load. high voltage which can cause serious This design leaves a small amount of working A Ground Fault Circuit injury or death.
  • Page 153: Energy Management System

    ELE C T RICAL SYST EMS - HOUS E - 8 Energy Management: The amount of current it takes to trip the Energy Management System device from a ground fault varies slightly from The 50 Amp Smart EMS automatically senses the available power to the motorhome, the different outlet or breaker manufacturers (approximately 4 to 6 milliamps or less).
  • Page 154 E LEC TRICAL SYSTEM S-HOUSE - 8 NOTE: Display Panel: If 120 Volt AC is present at the distribution There is a two minute minimum delay panel L1 and L2 inputs, the system will assume The display panel connects to the distribution period after a load is shed before the panel located in the bedroom.
  • Page 155: Distribution Panel - House 12 Volt Dc

    ELE C T RICAL SYST EMS - HOUS E - 8 The danger DISTRIBUTION PANEL - HOUSE 12 VOLT DC House Batteries aMperage color from shocks with BlaCK this voltage is The 12 Volt DC house distribution panel (located House batteries are designed for use with 12 Gray minimized, but can Volt DC operated lights and appliances.
  • Page 156: Battery Maintenance

    E LEC TRICAL SYSTEM S-HOUSE - 8 Checking the Electrolyte Solution (LLA Only) clean them with a mild solution of baking soda Battery Maintenance The most effi cient and water, or an aerosol product specifi cally way of testing the designed for battery maintenance.
  • Page 157: Battery Charge Time & Consumption Rate

    ELE C T RICAL SYST EMS - HOUS E - 8 Placing a load on the Battery: The hydrometer is Battery Charge Time & Consumption Rate calibrated at 80° F. Another test that can be performed is to Temperature affects the place a specifi c load on the battery for a Calculating Run Times: hydrometer readings.
  • Page 158: Lights

    E LEC TRICAL SYSTEM S-HOUSE - 8 Determining Current Consumption: These discharge fi gures are calculated with LIGHTS the battery starting at 100% state of charge First determine the amount of current used Interior Halogen by an AC item. For example: The television is with the battery at 80º...
  • Page 159: Map Lights

    ELE C T RICAL SYST EMS - HOUS E - 8 Map Lights Bulb Usage – Interior Operation: inTerior BUlB charT Turn the light on and off by aligning the locaTion BUlB nUMBer pointer on the back of the light with the ON and FluOresCenT CeIlInG F15T8 - CW lIGHTs...
  • Page 160 E LEC TRICAL SYSTEM S-HOUSE - 8 NOTES CAYM AN 2 00 7...
  • Page 161 CAYMAN 2007 ELECTRICAL SYSTEMS - CHASSIS SECTION 9 CHASSIS ELECTRICAL - INTRODUCTION ..158 DASH AIR CONDITIONER & HEATER CONTROLS 167 BATTERY DISCONNECT - CHASSIS ....158 Operating Tips & Hints .......168 BATTERY - CHASSIS ........158 System Components ........169 FUSES & CIRCUITS .........159 Troubleshooting .........170...
  • Page 162: Chassis Electrical - Introduction

    E LEC TRICA L SYSTE MS- CHA SSIS - 9 WARNING: CHASSIS ELECTRICAL - INTRODUCTION BATTERY - CHASSIS When welding is involved for motorhome repair or modification, This section contains guidelines, procedures The chassis battery is designed to produce high only qualified, experienced technicians and information that will assist in understanding amperage necessary to start the engine.
  • Page 163: Fuses & Circuits

    Remove the three wing nuts, and turn the cover over to view. The Monaco 3 and 5 fuse boxes also have assignments called out on their covers. 080387 Located in front electrical bay.
  • Page 164: Battery Boost Solenoid

    E LEC TRICA L SYSTE MS- CHA SSIS - 9 Note differences between numbered posts: When the coil of the relay is at rest (not Battery Boost Solenoid 1. The 30 post is the incoming fuse and/or energized) the common terminal (30) and the The battery boost breaker power.
  • Page 165: Alternator Testing Procedure

    E LEC TR ICAL SYST EM S- CHA S SIS - 9 The alternator replaces amp hours the chassis If the house batteries are in a low state of Check all grounds and electrical  battery used to start the engine. The amount of charge, it is recommended to charge the house connections to confi rm they are clean charge the alternator sends to the chassis battery...
  • Page 166: Steering Column

    E LEC TRICA L SYSTE MS- CHA SSIS - 9 Turn indicator and headlight high/low dimmer STEERING COLUMN Parking Brake Tilt & Telescope control are located on the steering column. The parking brake system is activated by Tilt and telescope steering wheel control lever Push the lever forward to activate right pulling the push-pull control knob located on ...
  • Page 167: Leveling Controls

    E LEC TR ICAL SYST EM S- CHA S SIS - 9 Leveling Controls Power Gear Control - Hydraulic Systems: The three-point hydraulic leveling system is operated from the control module to manually or automatically level the motorhome. The control features a multiple warning system with fl ashing lights and an alarm to alert of a jack down.
  • Page 168: Indicator Lights

    E LEC TRICA L SYSTE MS- CHA SSIS - 9 4. Engine Oil Pressure Gauge: NOTE: Indicator Lights Fuel mileage varies with driving style Indicates the pressure of the oil, not the and road conditions. Always average amount of oil in the system. more than one tank of fuel to obtain a more accurate figure.
  • Page 169: Switches

    E LEC TR ICAL SYST EM S- CHA S SIS - 9 Right Arrow- Audible Turn Indicators: ICC FLASH: Switches Right turn indicator circuit is active. Alarm This function is the ICC (Interstate cancels when service brake is applied. Commerce Commission) courtesy lamp. Dash switches come either with or without When the headlights are on, the taillights a Bar Light.
  • Page 170 E LEC TRICA L SYSTE MS- CHA SSIS - 9 CENTER CONSOLE: CRUISE ON/OFF: DASH: HEADLIGHT: RADIO: Enables the cruise control. Turns the dash radio on or off. Pull switch out one click to SET/RESUME: operate the parking lights. The cruise On/Off and Set/Resume Pull out two clicks to operate GEN START: switches are used together to provide cruise...
  • Page 171: Dash Air Conditioner & Heater Controls

    E LEC TR ICAL SYST EM S- CHA S SIS - 9 NOTE: Temperature Control Switch: PASSENGER CONSOLE: Extreme weather conditions combined STEP LIGHT: Setting the switch to the red zone with elevated interior humidity controls an electric water valve Turns step lights on and off.
  • Page 172: Operating Tips & Hints

    E LEC TRICA L SYSTE MS- CHA SSIS - 9 MAX A/C - Recirculated air is A/C Operation: Summer Use: drawn from the passenger area and The A/C dash system will operate in all modes Close all windows and vents to hot, ...
  • Page 173: System Components

    E LEC TR ICAL SYST EM S- CHA S SIS - 9 Functional Test: Receiver-Drier - Freon leaves the Vacuum Generator - The vacuum Start and operate the engine until condenser, enters the receiver-drier and generator is important to the operation ...
  • Page 174: Troubleshooting

    E LEC TRICA L SYSTE MS- CHA SSIS - 9 Reduced Cooling: Damper Doors DO NOT Operate: Troubleshooting 1. Coolant valve not operating correctly. 1. Does the motorhome air tank have 2. Air passages are obstructed. pressure? The dash A/C and Heat system uses a 3.
  • Page 175: Diagnostic Plug Location

    E LEC TR ICAL SYST EM S- CHA S SIS - 9 DIAGNOSTIC PLUG LOCATION The diagnostic plugs are located to the left of the steering column. An engine diagnostic plug is located in the rear curbside compartment. Engine Diagnostics: The engine diagnostics will notify the operator of deviations from the programmed limits of the engine through the “Check Engine”...
  • Page 176: Engine "No Start" - Flow Chart

    E LEC TRICA L SYSTE MS- CHA SSIS - 9 ENGINE “NO START” - FLOW CHART engine Won’T sTarT floW charT BaTTery no TransMission shifT indicaTor Fuse Or Try BaTT BOOsT Or CHeCK 10 aMP Fuse aT enGIne CranKs nOrMal BuT enGIne wIll nOT CranK COnneCTIOn CranKInG enGIne FrOM...
  • Page 177 CAYMAN 2007 CHASSIS INFORMATION SECTION 10 CHASSIS - INTRODUCTION ......174 SHOCK ABSORBER ..........188 ENGINE DRIVE BELT DIAGRAM .......210 AIR SUPPLY SYSTEM ........174 LEVELING - HYDRAULIC .........189 SPECIFICATIONS CHARTS .......210 Air Governor ..........175 Prior to Leveling .........190 Engine Specifications .........210 Air Storage Tanks ........175 Manual Leveling .........190...
  • Page 178: Chassis - Introduction

    C HA S SIS INFORM ATION - 10 4. Disconnect all the plugs from the The towing receiver is rated at 7,000 lbs. CHASSIS - INTRODUCTION transmission Electronic Control Unit, towing weight and 700 lbs. tongue weight. located between the frame rails. This section contains information and 5.
  • Page 179: Air Governor

    CH A SS IS INFORM ATION - 10 The pneumatically operated items are divided Air Governor Air Storage Tanks into two categories: brakes and accessory air. Brakes have full use of supplied air pressure. The air governor, located in the engine The front and rear air tanks should be Accessory air items, such as the air horns, compartment, regulates the air compressor to...
  • Page 180: Air Fittings

    C HA S SIS INFORM ATION - 10 Air Fittings Air Coupler - Universal Push-in fi ttings, used A remote air supply coupler, provided for to connect air hoses convenience, is located in the front electrical between pneumatically bay. The universal female fi tting will accept operated items, are several types of ¼"...
  • Page 181: Air System - Charging (External)

    CH A SS IS INFORM ATION - 10 NOTE: CAUTION: Air Dryer Components: Due to air pressure restrictions The external air supply source should 1. Purge Valve: A valve located on in the pressure protection valve be regulated to charge the air system the bottom of the air dryer base that and tire stem valve, the maximum on the motorhome no higher than...
  • Page 182: Desiccant Cartridge

    C HA S SIS INFORM ATION - 10 NOTE: NOTE: In extreme cold, verify that the air dryer If the seats are damaged so badly that a If an excess amount of water is present heater is in good working order. The 100-watt tight seal cannot be maintained, replace when performing the monthly air tank heater in the air dryer is controlled by ignition...
  • Page 183: Air Dryer Cycle

    CH A SS IS INFORM ATION - 10 Inspect the Outer Diameter (OD) of Cleaning: Air Dryer Cycle  the air springs. Check for irregular wear The approved cleaning method is to use or heat cracking. soap and water, methyl alcohol, ethyl alcohol The governor turns the compressor on when Inspect air lines to ensure contact does or isopropyl alcohol.
  • Page 184: Brake Systems

    C HA S SIS INFORM ATION - 10 Procedures - Disabling Parking Brake). This The air braking system on the motorhome BRAKE SYSTEMS Air Brakes is equipped with a low air pressure warning is an emergency procedure only. Caging the rear system safety feature.
  • Page 185: Brake Systems - Backup

    CH A SS IS INFORM ATION - 10 WARNING: rear drive axle brakes. This tank division gives motorhome. Use of the auxiliary braking system Brake lining may contain asbestos reassurance in case one tank experiences a failure can extend service life of brake linings . material and should only be serviced of an accessory air item allowing the compressed by qualified service technicians who are...
  • Page 186: Abs System (Anti-Lock Brakes)

    C HA S SIS INFORM ATION - 10 WARNING: Braking force is applied at a level which ABS SYSTEM (ANTI-LOCK BRAKES)  The ABS/ATC system is designed to minimizes the stopping distance while increase tire to road surface traction but maintaining as much lateral stability as The motorhome is equipped with an anti- cannot overcome naturally occurring...
  • Page 187: Front Axle

    CH A SS IS INFORM ATION - 10 NOTE: emanate from the steering column, but if noise is Alignment All codes are displayed by the ABS heard on smooth surfaces while sharply turning warning light only. back and forth, the noise should be inspected Camber: and repaired as necessary.
  • Page 188: Lubrication Maintenance Safety

    C HA S SIS INFORM ATION - 10 Toe Setting: Caster Adjustments: Lubrication Maintenance Safety The toe setting represents different distances Caster is the fore and aft tilt (toward the front or between the front and rear of the tires (measured rear of the motorhome) of the steering kingpin as The front axle components at the vertical center line of the tires).
  • Page 189: Steering Components

    CH A SS IS INFORM ATION - 10 Greasing the Intermediate Steering Shaft Steering Components Steering Column Slip Yoke and Splines: 1. Check the shaft for looseness. Repair if The intermediate steering shaft connects the loose or worn. steering wheel to the steering box. Service the 2.
  • Page 190: Center Link

    C HA S SIS INFORM ATION - 10 DRIVE AXLE & DRIVE SHAFT Center Link Control Arm Bushings The center link is located on the backside of Control arms align the axles perpendicular Drive Axle: the steer axle. The center link attaches the two with the frame.
  • Page 191 CH A SS IS INFORM ATION - 10 Drive Axle Lubricant: Proper Drive Axle Lubricant Level: WARNING: When checking or changing the The rear axle is fi lled with 80w-90 gear oil With the motorhome  lubricant, always ensure that the axle is meeting SAE J 2360 specifi cations.
  • Page 192: Rear Brakes

    C HA S SIS INFORM ATION - 10 3. If new grease does not purge at the Rear Brakes seals, loosen the bearing cap bolts and re-grease until all four caps purge. The drive and tag axle slack adjuster and If new grease still does not purge, “S”...
  • Page 193: Leveling - Hydraulic

    CH A SS IS INFORM ATION - 10 By design, a self lubricating seal is used which will allow approximately 10% of the total oil capacity to pass onto the piston rod. The gradual process of oil loss does not affect the performance of the shock absorber during the service life.
  • Page 194: Prior To Leveling

    C HA S SIS INFORM ATION - 10 CAUTION: CAUTION: DO NOT move the motorhome while Hot asphalt, gravel or the jacks are still in contact with the dirt may not support the ground or extended. Damage to the weight that is placed on jacks can occur.
  • Page 195: Automatic Leveling

    CH A SS IS INFORM ATION - 10 CAUTION: Automatic Leveling Operation: Retracting Leveling Jacks Prior to leveling the motorhome it is Follow the instructions in Prior to  important that all jacks be in contact Leveling. Turn the ignition switch to On or ACC. with the ground to stabilize and support ...
  • Page 196: Engine - General Information

    C HA S SIS INFORM ATION - 10 If the jacks fail to extend or retract: For jacks equipped ENGINE - GENERAL INFORMATION  Apply the park brake, turn the ignition with a grease fi tting  to the On or ACC position and place the at the bottom of The diesel engine operates differently from transmission in Park.
  • Page 197: Starting Procedure

    CH A SS IS INFORM ATION - 10 WARNING: Normal Starting Cold Weather DO NOT operate a diesel engine where there are or can be combustible The engine is equipped with an intake In sub-freezing or extreme cold, engine oil vapors.
  • Page 198 C HA S SIS INFORM ATION - 10 WINTER (32º to -25º F) (0º to -32º CAUTION: 2. Always follow the recommended oil, Upon cranking an engine in cold C): Use a 50% antifreeze to 50% fuel, and coolant specifi cations as temperature, the starter may rapidly water coolant mixture, use multi- outlined in the OEM Engine Manual.
  • Page 199: Engine Oil

    CH A SS IS INFORM ATION - 10 change intervals can decrease engine life and ENGINE OIL Extended Engine Shutdown possibly affect the engine warranty. Cummins Engine Requirements: When the motorhome has been sitting for Oil additives should not be used unless The maintenance guidelines in the Cummins 30 days or more, verify all the fl uid levels are the oil supplier or oil manufacturer has been...
  • Page 200 C HA S SIS INFORM ATION - 10 Engine Coolant Reservoir: NOTE: After the engine reaches proper temperature, Have an inspection performed of the the water temperature regulator (thermostat) The engine coolant surge tank cap seal and have the cap reservoir is connected to on the engine opens and allows coolant to fl ow pressure tested at each oil change.
  • Page 201: Radiator/Charge Air Cooler

    CH A SS IS INFORM ATION - 10 Coolant Hoses: Coolant System - Thawing: Coolant System Maintenance Rotten, swollen and worn hoses, as well If the coolant system becomes frozen, as loose connections, are frequent causes of Inspect other components of the cooling the motorhome must be towed.
  • Page 202: Transmission

    C HA S SIS INFORM ATION - 10 After leaving the turbocharger, intake air Spraying degreaser on the charge air TRANSMISSION  cooler, as well as using a steam cleaner, is compressed and heated to approximately will not damage the CAC. However, 300º...
  • Page 203: Shift Selector

    CH A SS IS INFORM ATION - 10 Keypad Functions: CAUTION: Shift Selector DO NOT use Economy Mode in heavy Select the Reverse gear by pressing R.  stop and go traffic or mountainous RR will display. The keypads on the shift terrains.
  • Page 204: Check Trans Indicator

    C HA S SIS INFORM ATION - 10 Indications from the shift selector are provided are codes currently affecting the ECU process Check Trans Indicator to inform the operator that the transmission is and transmission operation. Inactive codes not performing as designed and is operating at are retained in memory but may not affect The electronic control system of the reduced capabilities.
  • Page 205: Periodic Inspections

    CH A SS IS INFORM ATION - 10 NOTE: Some codes are self-clearing while others will TRANSMISSION FLUID & FILTERS Be sure to retain the receipt for require service or ignition on/off cycles to clear. proof of the initial Main filter change. The transmission is fi lled with TranSynd ™...
  • Page 206 C HA S SIS INFORM ATION - 10 The transmission is now in Oil Level Sense To Check the Fluid When Cold: Fluid Levels - Hot Check Park the motorhome on a level surface. Fluid level rises as temperature increases. mode.
  • Page 207: Fuel System

    CH A SS IS INFORM ATION - 10 FUEL SYSTEM Fuel Tank Blue: Full low Fuel Fuel Requirements adjust Indicator Pick-up and return lines are placed at opposite Low sulfur #2 diesel fuel or #1 and #2 ends of the tank to inhibit fuel aeration. The commercial winter blend diesel fuels are the engine pickup tube is cut at a 45°...
  • Page 208: Fuel Lines & Hoses

    C HA S SIS INFORM ATION - 10 Adjustments: C. Contact Centroid: Probably 90% of Primary Fuel Filters secondary Fuel Filter The Centroid sender has two adjustments: the return Centroid tests work okay Fuel Filter 1 - EMPTY: Adjusts for length of sender. on the bench.
  • Page 209: Hydraulic System

    CH A SS IS INFORM ATION - 10 NOTE: Checking the Fluid Level: Hydraulic Reservoir (Power Steering) Replace the primary filter every six 1. Start the engine and allow it to reach months or 15,000 miles. Refer to the normal operating temperature. The power steering engine OEM manual for secondary 2.
  • Page 210: Air Filter

    C HA S SIS INFORM ATION - 10 Changing the hydraulic oil fi lter: Maintenance schedules are usually performed Changing the Filter 1. Loosen the center cover bolt with a at certain mile or time intervals. When 15/16" wrench. The air cleaner is located in the rear roadside performing high level procedures, lower level 2.
  • Page 211 CH A SS IS INFORM ATION - 10 Lubricant Classifi cation: Greasing: organizations. The correct lubricant type with an Lubricants come in many different oil and Thoroughly clean all Zerk grease fi ttings approved specifi c rating must be used whenever grease consistencies, each with a designed applying, changing or adding any lubricant.
  • Page 212: Lubrication Charts

    C HA S SIS INFORM ATION - 10 To apply grease: Front of Chassis LUBRICATION CHARTS Clean the grease fi tting. Initially  operate grease gun until new lubricant discharges from nozzle, then wipe nozzle clean to avoid introducing contaminants into the component.
  • Page 213 CH A SS IS INFORM ATION - 10 component: acton: When: code lubrcaton code chart: engine Oil Dipstick Keep to Full Mark Before each Trip + Daily enroute engine oil as recommended by engine manufacturer. Texaco ursa 1 a. engine Oil Fill Drain refer to OeM Manual Super Plus SAE 15w-40.
  • Page 214: Engine Drive Belt Diagram

    C HA S SIS INFORM ATION - 10 ENGINE DRIVE BELT DIAGRAM SPECIFICATIONS CHARTS Generator Specifications Engine Specifications 5.5 Kw engine specificaTions isB 325 hp Compressor Cubic Inch Displacement 5.9L/359 CI 325 HP @ 2700 engine HP alternator emission 610 lbs./ft. @ engine Torque 1600 RPM Governed speed...
  • Page 215: Tank Capacities

    CH A SS IS INFORM ATION - 10 Tank Capacities Belts & Filters filTers & BelTs Manufacturer number Tank Capacities (approx. Gallons) all Models Oil Filter Fleetguard lF 3970 water Heater 10 gallons Fuel Filter (Primary) Fleetguard Fs 1242 Grey water 55 gallons Fuel Filter (secondary) Fleetguard...
  • Page 216: Battery Specification Charts

    C HA S SIS INFORM ATION - 10 BATTERY SPECIFICATION CHARTS † rc (25a @ 80 applcaton ah (20 hr) ° f) Mnutes 12 volt Chassis* Group 31p - MHD (2 each) 6 Volt Domestic** U2200 (4 75 Amp @ °...
  • Page 217: Maintenance Records

    CH A SS IS INFORM ATION - 10 MAINTENANCE RECORDS After scheduled services are performed, record the date, odometer reading and who performed the service in the boxes provided after the maintenance interval. Any additional information from “Owner Checks and Services” or “Periodic Maintenance”...
  • Page 218 C HA S SIS INFORM ATION - 10 BaTTery record serVice daTe MaKe Type repairs daTe replaced insTalled MonThs Miles CAYM AN 2 00 7...
  • Page 219 CH A SS IS INFORM ATION - 10 Tire record serVice daTe daTe MaKe Type repairs insTalled replaced MonThs Miles CAY M AN 2 00 7...
  • Page 220 C HA S SIS INFORM ATION - 10 TECHNICAL PUBLICATIONS ILLUSTRATIONS: CAYMAN 2007 MANAGER: Kelly stroble, aaron Graham vance Buell Technical writers: PRINTING nate Bondurant OPERATIONS Holiday Graphics - In Techncal Wrters layout & Cover Design: william Birch - Or...
  • Page 221 IN D EX 2 0 07 A Y M A N NDEX Awnings ............102 Slide-out Cover ........102 Door Awning ..........103 ABS System (Anti-lock Brakes) ....182 Carbon Monoxide Detector .......44 Air Dryer ............177 Window Awning (OPT) ......103 Operation ..........45 Awning Care & Cleaning ......104 Desiccant Cartridge .........178 Alarm ............45 Storm Precautions ........104...
  • Page 222 IN D EX Dash ............163 Emergency Roadside Procedures ....27 Fabrics ............54 Gauges .............163 In Case of Flat Tire ........27 General Care & Cleaning ......54 Indicator Lights ........164 Dead Chassis Battery .......27 Vinyl ............55 Engine - General Information ....192 Switches ..........165 “O”...
  • Page 223 IN D EX I,J,K Fuses & Circuits ........159 LP-Gas Systems .........130 LP-Gas Tank ..........133 Front Electrical Bay ........159 Measurement ...........133 Battery Boost Solenoid ......160 Interior Care ..........54 Tank Capacity ..........133 Relays ............160 Cockpit .............54 Tank Filling ..........133 Inverter (OPT)...........146 Tank Operation ........134 Providing AC Power with Inverter ..146 Accessory Hookup ........134 Battery Charging with the Inverter ..147...
  • Page 224 Wall Coverings ...........63 Shower ............63 Wall Thermostat .........86 Tires .............30 Slide-out Operation ........100 Warranty: Cayman 2007 ......i Importance of Air Pressure .......31 Extending & Retracting Slide Rooms ..100 Warranty Information File ......4 Tire Pressure Infl ation Guideline....31 Warranty: Roadmaster 2007.....iii Manual Override ........101...
  • Page 225 IN D EX Waste Water Systems .......119 Winterization ..........125 Proper Waste Disposal ......119 Using Air Pressure ........125 What Not to Put in Waste Holding Tanks 119 Using Nontoxic Antifreeze ......126 What to Put in Holding Tanks ....120 De-Winterization ........127 Wood Care ..........64 Waste Drain &...
  • Page 226 IN D EX NOTES CAY MA N 2007...

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