Matrix R7XE-02 Bike Service Manual
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Matrix R7XE-02 Bike Service Manual

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R 7 x e - 0 2 B i k e
S e R V i C e M A N U A l

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Summary of Contents for Matrix R7XE-02 Bike

  • Page 1 R 7 x e - 0 2 B i k e S e R V i C e M A N U A l...

  • Page 2: Table Of Contents

    TABle of CoNTeNTS CHAPTeR 1: SeRiAl NUMBeR loCATioN ..............CHAPTeR 2: iMPoRTANT SAfeTy iNSTRUCTioNS Read and Save These Instructions ................3 Electrical Requirements .................... 4 CHAPTeR 3: PReVeNTATiVe MAiNTeNANCe Recommended Cleaning Tips ................... 5 Check for Damaged Parts ..................5 Care and Maintenance Instructions ................
  • Page 3 9.21 Crank Axle Set Replacement ..................63 9.22 Testing the Bike ....................... 64 CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.1 R7xe-02 Bike Specifications ..................65 10.2 Fasteners and Assembly Tools ................... 66 10.3 Assembly Instructions ....................67 10.4 Adjusting the Pedal Straps and Seat ................71 10.5...

  • Page 4: Chapter 1: Serial Number Location

    CHAPTeR 1: SeRiAl NUMBeR loCATioN 1.1 SeRiAl NUMBeR loCATioN A serial number plate is located below the bottom of the console mast beneath a rubber boot. There is also a serial number tag on the middle of the main frame pointed towards the floor.
  • Page 5 CHAPTeR 1: SeRiAl NUMBeR loCATioN 1.1 SeRiAl NUMBeR loCATioN - CoNTiNUeD universal console serial number location...

  • Page 6: Chapter 2: Important Safety Instructions

    To ensure proper use of the Matrix R7xe-02 Bike, make sure that all users read this manual. Remind the users that before CAUTioN! any changes or modifications to this equipment undertaking any fitness program, they should obtain complete could void the product warranty.

  • Page 7: Electrical Requirements

    CHAPTeR 2: iMPoRTANT SAfeTy iNSTRUCTioNS 2.2 eleCTRiCAl ReqUiReMeNTS The Matrix R7xe-02 Bike must be AC powered. These units can be daisy chained together, up to 4 units per dedicated 15 amp circuit, using a Matrix daisy chain cord adapter (sold separately).

  • Page 8: Chapter 3: Preventative Maintenance

    Matrix Fitness Systems will provide service and maintenance training at our corporate facility upon * Wipe seats, pedals, console, heart rate grips, and the handlebar clean request or in the field if proper arrangements are made.

  • Page 9: Care And Maintenance Instructions

    3.3 CARe AND MAiNTeNANCe iNSTRUCTioNS In order to maximize life span, and minimize down time, all MATRIX equipment requires regular cleaning, and maintenance items performed on a scheduled basis. This section contains detailed instructions on how to perform these items and the frequency of which they should be done.

  • Page 10: Touch Screen Care & Cleaning

    CHAPTeR 3: PReVeNTATiVe MAiNTeNANCe 3.4 ToUCH SCReeN CARe & CleANiNg ToUCH SCReeN CARe AND CleANiNg * The touch screen requires very little maintenance. We recommend that you periodically clean the touch screen surface with a dry soft cloth. If necessary, we recommend the usage of Alcohol or Isopropyl Alcohol for difficult stains or sanitary purposes. * It is very important to avoid using any other chemical on the touch screen.

  • Page 11: Chapter 4: Console Overlay And Workout Description

    CHAPTeR 4: CoNSole oVeRlAy AND WoRkoUT DeSCRiPTioN 4.1 CoNSole DeSCRiPTioN The R7xe-02 has a fully integrated touch screen display. All information required for workouts is explained on screen. Exploration of the interface is highly encouraged. The information explaining how to program for various workouts will give an explanation about the contents of each screen. Go: One touch Start.

  • Page 12: Workout Setup Steps

    Heart rate - The Matrix R7xe-02 bike comes with standard digital contact heart rate sensors and are POLAR telemetry compatible. The heart rate control workout mode allows the user to program their desired heart rate zone, and the bike will automatically adjust the level based upon the user's heart rate.

  • Page 13: Chapter 5: Manager Mode

    CHAPTeR 5: MANAgeR MoDe 5.1 MANAgeR MoDe oVeRVieW The Manager's Custom Mode allows the club owner to customize the bike for the club. 1) To enter Manager Mode, press ENTER, 1, 0, 0, 1, ENTER on the lower display. Manager Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 14: Manager Mode - About Tab

    CHAPTeR 5: MANAgeR MoDe 5.2 MANAgeR MoDe - ABoUT TAB MANAgeR MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD About Serial Number This option displays the serial number of the Cannot be modified. platform and console. See Service Mode to edit the serial numbers. Accumulated Distance Total distance on the unit since production.

  • Page 15: Manager Mode - Time Tab

    CHAPTeR 5: MANAgeR MoDe 5.3 MANAgeR MoDe - TiMe TAB MANAgeR MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD Maximum Time This option allows the club to set the Maximum: 99 Minutes Time Default: 60 Minutes maximum workout duration limits during Minimum: 5 Minutes peak and non peak hours.

  • Page 16: Manager Mode - Defaults Tab

    CHAPTeR 5: MANAgeR MoDe 5.4 MANAgeR MoDe - DefAUlTS TAB MANAgeR MoDe fUNCTioN & DefAUlTS DeSCRiPTioN MoDifieD Defaults Default Level This option controls the dafault Maximum: 1 Default: 1 program level. Minimum: 20 Default Age This option controls the default user's Maximum: 100 Default: 30 age used in the target HR calculations.

  • Page 17: Manager Mode - Tv Tab

    CHAPTeR 5: MANAgeR MoDe 5.5 MANAgeR MoDe - TV TAB MANAgeR MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD Channel This option controls the default TV channel Channels 1-999 Default: 1 on start up. Volume This option controls the default TV volume Maximum: 17 Default: 1 on start up.

  • Page 18: Manager Mode - Language Tab

    CHAPTeR 5: MANAgeR MoDe 5.6 MANAgeR MoDe - lANgUAge TAB MANAgeR MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD Language Select default language. This option allows the user to select a flag for a specific language. lANgUAge flAg UNiT lANgUAge flAg UNiT lANgUAge flAg UNiT...

  • Page 19: Chapter 6: Engineering Mode

    CHAPTeR 6: eNgiNeeRiNg MoDe 6.1 eNgiNeeRiNg MoDe oVeRVieW The Engineering Mode allows the club owner to keep track of the technical settings and error history for the bike. 1) To enter Engineering Mode, press ENTER, 2, 0, 0, 1, ENTER on the lower display. Engineering Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 20: Engineering Mode - Calibration Tab

    CHAPTeR 6: eNgiNeeRiNg MoDe 6.2 eNgiNeeRiNg MoDe - CAliBRATioN TAB eNgiNeeRiNg MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD Calibration RPM Low Limit Charge: This option controls the RPM low limit to iPod Range: 0 - 255 Default: 10 charge. RPM Low Limit Resistance This option control the RPM low limit to show Range: 0 - 255 Default: 10...

  • Page 21: Engineering Mode - Statistics

    CHAPTeR 6: eNgiNeeRiNg MoDe 6.3 eNgiNeeRiNg MoDe - STATiSTiCS TAB eNgiNeeRiNg MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD Statistics This option displays the workout information for the unit.

  • Page 22: Engineering Mode - Errors Tab

    CHAPTeR 6: eNgiNeeRiNg MoDe 6.4 eNgiNeeRiNg MoDe - eRRoRS TAB eNgiNeeRiNg MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD Errors This option displays the error code history.

  • Page 23: Engineering Mode - Clubs Tab

    CHAPTeR 6: eNgiNeeRiNg MoDe 6.5 eNgiNeeRiNg MoDe - ClUBS TAB eNgiNeeRiNg MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD Clubs This option allows the club to select a screen Default: MATRIX header from a list.

  • Page 24: Engineering Mode - Club Id Tab

    CHAPTeR 6: eNgiNeeRiNg MoDe 6.6 eNgiNeeRiNg MoDe - ClUB iD TAB eNgiNeeRiNg MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS MoDifieD Club ID This option records the Club ID of the fitness facility.

  • Page 25: Chapter 7: Service Mode

    CHAPTeR 7: SeRViCe MoDe 7.1 SeRViCe MoDe oVeRVieW The Service Mode allows an authorized service provider to test and store information on the bike. 1) To enter Service Mode, press ENTER, 3, 0, 0, 1, ENTER on the lower display. Service Mode will appear on the display (Figure A). 2) Follow the prompts to change the desired setting.

  • Page 26: Service Mode - Setup Tab

    CHAPTeR 7: SeRViCe MoDe 7.2 SeRViCe MoDe - SeTUP TAB SeRViCe MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS Setup Machine Type This option selects the current model. Default: Recumbent Bike Serial Number This option displays the serial number of the console and frame. Accumulated Distance This option displays the accumulated workout distance since production.

  • Page 27: Service Mode - Test Tab

    CHAPTeR 7: SeRViCe MoDe 7.3 SeRViCe MoDe - TeST TAB SeRViCe MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS Test Keypad This option is for a keypad test. Touch Calibration This option starts a touch calibration. Follow the cross mark moving across the screen and touch. After testing 5 positions, touch the center to exit the test.

  • Page 28: Service Mode - Log Tab

    CHAPTeR 7: SeRViCe MoDe 7.4 SeRViCe MoDe - log TAB SeRViCe MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS This option records key component replacement history.

  • Page 29: Service Mode - Date & Time Tab

    CHAPTeR 7: SeRViCe MoDe 7.5 SeRViCe MoDe - DATe & TiMe TAB SeRViCe MoDe fUNCTioN & DefAUlTS DeSCRiPTioNS Time Date & Time This option sets the current date and time on the machine.

  • Page 30: Chapter 8: Troubleshooting

    CHAPTeR 8: TRoUBleSHooTiNg 8.1 eleCTRiCAl DiAgRAMS...

  • Page 31: Error Codes On The Console

    CHAPTeR 8: TRoUBleSHooTiNg 8.2 eRRoR CoDeS oN THe CoNSole CoDe ClASS DeSCRiPTioN SolUTioN 0x02AB Machine type error. Set the correct machine type in Engineering Mode. 0x02B3 Resistance type error. Set the correct machine type in Engineering Mode. 0x0201 Low voltage on the battery Charge by running or by plugging (voltage under 11.2V).
  • Page 32 CHAPTeR 8: TRoUBleSHooTiNg 8.3 lCB leD iNSTRUCTioNS leD iNDiCAToR DeSCRiPTioN LED 1 RPM (AC Plug In). LED 2 LED 3 +15V LED 4 Bus Voltage LED 5 RPM (Generator). LED 6 Status 1 (Program operation). LED 7 Status 2 (Resistance value in middle 1/2 VCC). LED 8 Status 3 (Digital Communication).
  • Page 33 CHAPTeR 8: TRoUBleSHooTiNg 8.4 TRoUBleSHooTiNg - DiSPlAy iSSUeS No DiSPlAy oN THe CoNSole oR THe DiSPlAy iS DiM WHeN RUNNiNg leD 9 leD 1 leD 8 leD 5 SyMPToM: The console will not power up or the display is dim. CHeCk PoiNT PoSSiBle iSSUe SolUTioN...

  • Page 34: Error 0X04A0

    CHAPTeR 8: TRoUBleSHooTiNg 8.5 TRoUBleSHooTiNg - eRRoR 0x04A0 eRRoR 0x04A0 (DigiTAl CoMMUNiCATioN fAilURe) leD 1 leD 8 SyMPToM: Error code 0x04A0 is displayed on the console. CHeCk PoiNT PoSSiBle iSSUe SolUTioN LEDs 2, 3, 4, 6, and 7 should be ON. If they are OFF, the LCB is damaged.

  • Page 35: Keypad Issues

    CHAPTeR 8: TRoUBleSHooTiNg 8.6 TRoUBleSHooTiNg - keyPAD iSSUeS All oR SoMe of THe fUNCTioN keyS Do NoT ReSPoND PoSSiBle CAUSeS: 1) The touch pad is not calibrated properly. 2) The UCB is damaged. SolUTioN: 1) Perform a touch pad calibration in Service Mode: a.

  • Page 36: Resistance Issues

    CHAPTeR 8: TRoUBleSHooTiNg 8.7 TRoUBleSHooTiNg - ReSiSTANCe iSSUeS HigH oR No ReSiSTANCe PoSSiBle CAUSeS: 1) The console cable is damaged or not properly plugged in. 2) The UCB is damaged. 3) The Generator is damaged. 4) The LCB is damaged. SolUTioN: 1) Check the console cable connections at the UCB and LCB.

  • Page 37: Pedal Slipping

    CHAPTeR 8: TRoUBleSHooTiNg 8.8 TRoUBleSHooTiNg - PeDAlS SliPPiNg PeDAlS SliPPiNg PoSSiBle CAUSeS: 1) The belt tension is not enough. 2) The one way bearing is damaged. SolUTioN: 1) Remove the covers and check the belt tension. a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole. b.

  • Page 38: Heart Rate Issues

    CHAPTeR 8: TRoUBleSHooTiNg 8.10 TRoUBleSHooTiNg - HeART RATe iSSUeS HeART RATe fUNCTioN DoeS NoT WoRk oR iS ReADiNg iNCoRReCTly PoSSiBle CAUSeS: 1) The chest strap being used is not making good contact with the user's chest. 2) The chest strap is at a low battery status. 3) The chest strap is damaged.

  • Page 39: Tv Issues

    8.11 TRoUBleSHooTiNg - TV iSSUeS 1) This section will help with diagnosing problems with the integrated screen TV for the Matrix R7xe-02 Bike. 2) The TV should have power whenever the unit is powered up. If the TV will not power up when the power button is pressed: a) Press ENTER, 3, 0, 0, 1, ENTER on the lower number keypad.
  • Page 40 CHAPTeR 8: TRoUBleSHooTiNg 8.12 TRoUBleSHooTiNg - SeAT ADjUSTMeNT iSSUeS SeAT WoBBly oR looSe 1) See if the seat rollers are loose or mis-positioned. To adjust the roller to tighten the seat: a. Loosen the nylok nuts putting tension on the roller brackets (Figure A). b.

  • Page 41: Chapter 9: Part Replacement Guide

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.1 CoNSole RePlACeMeNT 1) Remove the 4 screws holding the console to the frame (Figure A). figURe A 2) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). figURe B 3) Reinstall the wire connections to the new console.

  • Page 42: Handlebar Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.2 HANDleBAR RePlACeMeNT 1) Remove the 2 screws holding on the handlebar cover (Figures A & B). figURe A figURe B 2) Remove the 4 screws holding the heart rate handlebar to the console mast being careful to support the handlebar (Figure C). 3) Remove the defective handlebar (Figure D).

  • Page 43: Cup Holder Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.3 CUP HolDeR RePlACeMeNT 1) Remove the 2 screws holding the cup holder to the frame (Figure A). figURe A 2) Remove the cup holder (Figure B). figURe B 3) Reverse Steps 1-2 to install a new cup holder.

  • Page 44: Keypad / Overlay Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.4 keyPAD / oVeRlAy RePlACeMeNT 1) Remove the console as outlined in Section 9.1. 2) Remove the back cover of the console (Figure A). 3) Unplug and remove the faulty overlay (Figure B). figURe B figURe A 4) Clean the console area with alcohol to remove any left over adhesive (Figure C).
  • Page 45 CHAPTeR 9: PART RePlACeMeNT gUiDe 9.4 keyPAD / oVeRlAy RePlACeMeNT - CoNTiNUeD 7) Press down on the corners of the overlay / keypad to keep it in place. Then remove the protective film (Figures G & H). figURe g figURe H 8) Once the overlay / keypad is in the correct position, press down on it to adhere it in positions (Figure I).

  • Page 46: Console Mast Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.5 CoNSole MAST RePlACeMeNT 1) Remove the console as outlined in Section 8.1. 2) Remove the HR handlebars as outlined in Section 8.2. 3) Lift up the rubber boot at the bottom of the console mast (Figure A). figURe A 4) With the rubber boot lifted, remove the 4 screws holding the console mast to the frame (Figure B).

  • Page 47: Seat Pad Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.6 SeAT PAD RePlACeMeNT 1) Remove the 4 screws holding the seat pad to the seat frame (Figure A). figURe A 2) Lift the seat pad away from the seat frame (Figure B). figURe B 3) Reverse Steps 1-2 to install a new seat pad.

  • Page 48: Back Pad Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.7 BACk PAD RePlACeMeNT 1) Remove the 8 screws holding the plastic cover onto the back of the seat pad and remove it (Figure A). 2) Remove the 4 screws holding the back pad onto the seat frame (Figure B). figURe B figURe A 3) Remove the back pad (Figure C).
  • Page 49 CHAPTeR 9: PART RePlACeMeNT gUiDe 9.8 HeART RATe HANDleBAR RePlACeMeNT 1) Remove the seat pad as outlined in Section 8.6. 2) Remove the back pad as outlined in Section 8.7. 3) Disconnect the heart rate wiring exposed when the seat pad is removed (Figure A). 4) Remove the 3 screws holding the heart rate handlebars to the seat frame (Figure B).
  • Page 50 CHAPTeR 9: PART RePlACeMeNT gUiDe 9.9 HeART RATe gRiPS RePlACeMeNT 1) Using a flat screwdriver, pry the silver metal heart rate plate on the back side of the HR grip away from the plastic of the HR grip (Figure A). 2) Disconnect the HR grip wire and remove the metal plate (Figure B).

  • Page 51: Upper Seat Frame Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.10 UPPeR SeAT fRAMe RePlACeMeNT 1) Remove the seat pad as outlined in Section 8.6. 2) Remove the back pad as outlined in Section 8.7. 3) Disconnect and remove the HR handlebar as outlined in Section 8.8. 4) Remove the 4 screws holding the upper seat frame to the lower seat frame (Figure A).

  • Page 52: Lower Seat Frame Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.11 loWeR SeAT fRAMe RePlACeMeNT 1) Remove the seat pad as outlined in Section 8.6. 2) Remove the back pad as outlined in Section 8.7. 3) Remove the 2 screws holding the seat position plate onto the seat frame and remove the seat position plate (Figures A & B). figURe A figURe B 4) Disconnect the HR wiring that is exposed when the seat pad is removed and slide it out the hole in the frame so it does not restrict the seat...
  • Page 53 CHAPTeR 9: PART RePlACeMeNT gUiDe 9.11 loWeR SeAT fRAMe RePlACeMeNT - CoNTiNUeD 6) Remove the screw holding the rear seat roller to the seat track and remove the roller (Figure G). 7) Remove the 2 screws holding the rear end cap onto the seat track (Figure H). figURe g figURe H 8) Remove the end cap (Figure I).

  • Page 54: Seat Adjustment Handle Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.12 SeAT ADjUSTMeNT HANDle RePlACeMeNT 1) Remove the 2 screws holding the seat adjustment handle to the seat frame (Figure A). figURe A 2) Remove the seat adjustment handle (Figure B). figURe B 3) Reverse Steps 1-2 to install a new seat adjustment handle. 4) Test the bike for function as outlined in Section 8.22.

  • Page 55: Rear Shrouds Replacement

    9.13 ReAR SHRoUD RePlACeMeNT 1) Remove the 8 screws holding the right side shroud to the frame and left shroud and remove it (Figure A). 2) Remove the 6 screws holding the left side shroud to the frame and remove it (Figure B). figURe B figURe A 3) Figure C shows the bike with both rear shrouds removed.

  • Page 56: Pedal Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.14 PeDAl RePlACeMeNT 1) Use a 15 mm wrench to remove the pedal from the crank (Figure A). note: For the right side pedal, the threads are normal. For the left side pedal, the threads are reversed (the pedal turns off counterclockwise). figURe A 2) Remove the pedal (Figure B).

  • Page 57: Front Shroud Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.15 fRoNT SHRoUD RePlACeMeNT 1) Remove the pedals as outlined in Section 8.14. 2) Remove the 9 screws holding the right side front shroud to the frame and the left shroud and remove it (Figure A). note: You will need to angle the shrouds so that the crank passes through the hole in the shroud.

  • Page 58: Lower Control Board Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.16 loWeR CoNTRol BoARD RePlACeMeNT 1) Remove the rear shrouds as outlined in Section 8.13. 2) Disconnect the 3 wire connections to the lower board (Figure A). figURe A 3) Remove the 2 screws holding the lower board to the frame (Figure B), and remove the lower board. figURe B 4) Reverse Steps 1-3 to install a new lower board.

  • Page 59: Drive Belt Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.17 DRiVe BelT RePlACeMeNT 1) Remove the right side front shroud as outlined in Section 8.15. 2) Remove the screw that applies tension to the belt (Figure A). 3) Rotate the tension assembly to remove the tension from the belt (Figure B). figURe B figURe A 4) Remove the belt (Figure C).

  • Page 60: Ecb (Electronic Brake) Belt Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.18 eCB (eleCTRoNiC BRAke) BelT RePlACeMeNT 1) Remove the front shrouds as outlined in Section 8.15. 2) Loosen the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B). figURe B figURe A 3) Once the tension has been removed, the ECB belt can be walked off of the pulley (Figure C).

  • Page 61: Ecb (Electronic Brake) Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.19 eCB RePlACeMeNT 1) Remove the front shrouds as outlined in Section 8.15. 2) Remove the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B). figURe A figURe B 3) Once the tension has been removed, the ECB belt can be walked off of the pulley (Figure C).

  • Page 62: Pulley Axle Set Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.20 PUlley Axle SeT RePlACeMeNT 1) Remove the front shrouds as outlined in Section 8.15. 2) Remove the drive belt as outlined in Section 8.17. 3) Loosen the nuts holding the ECB to the frame (Figure A), and remove the nuts putting tension on the ECB belt (Figure B). figURe A figURe B 4) Once the tension has been removed, walk the ECB belt off of the pulley (Figure C).
  • Page 63 CHAPTeR 9: PART RePlACeMeNT gUiDe 9.20 PUlley Axle SeT RePlACeMeNT - CoNTiNUeD 6) Remove the bearing (Figure E). 7) Remove the large nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F). figURe f figURe e 8) Once the large nut is removed, the pulley axle set can be removed from the left side of the frame (Figure G).

  • Page 64: Crank Axle Set Replacement

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.21 CRANk Axle SeT RePlACeMeNT 1) Remove the front shrouds as outlined in Section 8.15. 2) Remove the drive belt as outlined in Section 8.17 3) Remove the 3 screws holding the crank axle bearings in place on both sides (Figure A). 4) Bend the tabs of the nut on the left side of the frame so that this nut will turn (Figure B).

  • Page 65: Testing The Bike

    CHAPTeR 9: PART RePlACeMeNT gUiDe 9.22 TeSTiNg THe Bike oNCe THe UNiT oR RePlACeMeNT PART iS fUlly iNSTAlleD AND ASSeMBleD AND PRoPeRly PlACeD oN THe flooR, USe THe folloWiNg iNSTRUCTioNS To SeTUP AND TeST THe MACHiNe: 1) Check that the console is set for bike. a.

  • Page 66: Chapter 10: Bike Specifications And Assembly Guide

    CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.1 R7xe-02 Bike SPeCifiCATioNS CoNSole Display Type 15" LCD Display Feedback Time, Distance, Calories, Speed, Heart Rate, METs, Watts, Level, RPM, Dynamic Profile Display, Static Profile Display Programs Manual, Rolling, Intervals, Fat Burn, Random, Fitness Test, Target...

  • Page 67: Fasteners And Assembly Tools

    CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.2 fASTeNeRS AND ASSeMBly ToolS qUANTITY PART SKETCH DESCRIPTION NOTES 4 MM ALLEN WRENCH PURPLE 5MM ALLEN WRENCH PURPLE 6 MM ALLEN WRENCH PURPLE OPEN WRENCH (15 & 17 MM) PURPLE #2 PHILLIPS SCREWDRIVER PURPLE BUTTON HEAD SCREW (M8 X 25L) WHITE...

  • Page 68: Assembly Instructions

    CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS AfTeR THeSe ASSeMBly STePS ARe CoMPleTe, Be SURe To SeTUP AND TeST THe UNiT AS oUTliNeD iN SeCTioN 9.22. STEP 1 STEP 2...
  • Page 69 CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STEP 3...
  • Page 70 CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD STEP 4 STEP 5...
  • Page 71 CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.3 ASSeMBly iNSTRUCTioNS - CoNTiNUeD FINAL ASSEMBLY...

  • Page 72: Adjusting The Pedal Straps And Seat

    Release the clip to lock the strap in place. aDjustinG tHe r7xe-02 seat While seated on the Matrix Rx-02 Bike, an optimum position will allow movement through the bottom of the stroke without locking the knees or shifting in the seat.

  • Page 73: Leveling The Bike

    CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.5 leVeliNg THe Bike stabiliZinG tHe matriX r7Xe-02 biKe After positioning the bike in its intended location, check its stability by attempting to shake it side to side. Shaking or wobbling indicates that your bike needs to be leveled.

  • Page 74: Tv Programming Instructions

    CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.6 TV PRogRAMMiNg iNSTRUCTioNS 1) Press ENTER, 1, 0, 0, 1, ENTER on the number keypad and Manager Mode will appear on the display. 2) Press TV on the display (Figure A). 3) Press Setup on the display and a TV will appear in the top right corner (Figure B). 4) Press the - key on the number keypad and a Menu will appear on the TV (Figure C).
  • Page 75 CHAPTeR 10: Bike SPeCifiCATioNS AND ASSeMBly gUiDe 10.6 TV PRogRAMMiNg iNSTRUCTioNS - CoNTiNUeD figURe e figURe f figURe g figURe H...

  • Page 76: Chapter 11: Software Upgrade Guide

    CHAPTeR 11: SofTWARe UPgRADe gUiDe 11.1 SofTWARe UPgRADe iNSTRUCTioNS 1) Copy three software files (7xe deploy.cab, io.txt, and update.config) onto a USB drive. 2) Turn on the power to the bike, wait until the standby picture has been cleared (Figure A). 3) Insert the USB drive into the Reprogram Port in the back of the console back cover (Figure B).
  • Page 77 NoTeS...
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