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Manuals
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Hisun Manuals
Offroad Vehicle
HS500ATV-2
Maintenance manual
Table Of Contents - Hisun HS500ATV-2 Maintenance Manual
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Table Of Contents
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Contents
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Table of Contents
Table Of Contents
2
Vehicle View
5
General Information
5
Description
5
Identification Code
7
Frame No.
7
Engine No.
7
Special Tools, Instruments And Meters
8
Periodic Maintenance Chart
10
Inspection And Adjustment Of Engine
11
Inspection Cylinder Head, Intake And Exhaust System
11
And Exhaust Valve
13
Spark Plug Checking
14
Inspection Of Piston And Piston Ring
17
Inspection Of Crank And Connecting Rod
20
Inspection Of Clutch
21
Inspection Of Сarburetor
21
Inspection Of Air Cleaner
22
Inspection Of Lubrication System
23
Lubrication Of Engine
24
Inspection Of Cylinder Head
24
Inspection Of Rocker Arm
28
Disassembly Of Engine
29
Cylinder Head And Block
29
Piston And Connecting Rod
34
Left Crankshaft Case Cover
36
Magneto
36
Oil Pump
37
Clutch
38
Structure Of Carburetor
40
Inspection And Adjusting Carburetor
42
Chassis
48
Steering Operation System
48
Structure Of Steering Vertical Column
48
Components Of Steering Bar
49
Disassembly Of Steering Vertical Column
50
Inspection Of Steering Vertical Column Components
52
Assembly Of Steering Vertical Column
54
Disassembly Of Steering Bar
57
Inspection Of Steering Bar
57
Assembly Of The Steering Bar
58
Brake System
59
Front Disk Brake Components
59
Disassembly Of Front Disk Brake Plate
62
Disassembly Of The Front Disk Brake System
63
Inspection Of The Front Brake System
64
Assembly Of Front Brake System
66
Preparation For Inspection And Maintenance Of The Rear Brake System
67
Disassembly Of Rear Disk Brake System
70
Disassembly Of Rear Disk Brake Plate
71
Inspection Of Rear Brake System
72
Assembly Of Rear Brake System
73
Wheel And Tyre
75
Preparation For Maintenance Of Wheel
75
Disassembly Of Wheel Components
76
Assembly Of Wheel
76
Speicification And Operation Guide Of Wheel Hub And Tyre
77
Transmission System
78
Fore Bridge
78
Disassembly, Inspection, Assembly Of Rear Bridge Components
80
Disassembly Of Fore Bridge Component
81
Inspection And Maintenance Of Fore Bridge
82
Assembly Of Fore Bridge Component
83
Rear Bridge
84
Gear Shift Mechanism
85
Inspection And Maintenance Of Gear Shift Mechanism
86
Suspension
87
Components Of Rear Suspension View
87
Rear Rocker Arm
88
Front Suspension View
89
Disassembly, Maintenace And Assembly Of Up-And-Down Rocker Arm
90
Inspection And Maintenance Of Rear Suspension
92
Electrical System
92
Route Color Indication
92
Ignition System
95
Magneto And Charging System
96
Battery
96
Lighting System
98
Meterand Signal System
99
Electrical Starting System
100
Specification
101
Appendix
101
Requirements For Torque Of Fastener
107
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