Hisun HS 400 Manuals

Hisun HS 400 Manuals

Manuals and User Guides for Hisun HS 400. We have 3 Hisun HS 400 manuals available for free PDF download: Service Manual, Owner's Manual

Hisun HS 400 Service Manual

Hisun HS 400 Service Manual (293 pages)

Brand: Hisun | Category: Offroad Vehicle | Size: 16 MB

Table of Contents

Wiring Diagrams
3
Table of Contents
5
Chapter 1 General Information

9
- Warnings, Cautions, Notes
  9
- Description
  10
- Identification Code, Frame
  11
- Safety
  12
- Handling Gasoline Safely
  13
- Serial Numbers, Fasteners
  14
- Self Locking Fasteners, Cotter
  15
- Torque Specifications
  15
- Snap Rings and E-Clips
  16
- Index
  17
- Shop Supplies
  17
- Basic Tools
  19
- Wrenches
  20
- Torque Wrenches
  23
- Ignition Grounding Tool
  25
- Precision Measuring Tools
  26
- Micrometers
  27
- Compression Gauge
  32
- Cylinder Bore Gauge
  32
- Electrical System
  33
- Electrical System Fundamentals
  33
- Basic Service Methods
  34
- Storage
  42
Chapter 2 Specifications

44
- Conversion Table
  46
- General Specs
  47
- Engine Specs
  49
- Electrical Specs
  57
- General Torque Specs
  64
- Maintenance Schedule
  69
  - Maintenance and Adjustment
    70
  - Idle Adjustment
    72
  - Engine Oil
    74
  - Air Filter
    76
  - Coolant Level
    77
    
    V-Belt
    81
  - Spark Arrester
    82
  - Brake Pads
    84
    
    Brake Lines
    85
    
    Final Gear Oil
    87
    
    Steering System
    89
- Tires
  90
- Shock Absorbers
  91
- Engine Notes
  96
- Engine Removal
  97
  - Cylinder Head and Cylinder Head
    98
- Valves and Valve Springs
  106
  - Cylinder and Piston
    111
  - Engine Cooling Fan and A.C
    115
- Primary Sheave
  123
- Secondary Sheave
  124
- Clutch
  128
- Clutch Housing Assembly
  129
- Crankcase, Starter Motor and Oil
  132
- Crankcase Bearings
  135
  - Crankshaft and Oil Pump
    138
  - Oil Pump
    139
  - Transmission
    142
  - Drive Axle Assembly
    143
  - Middle Drive Shaft
    146
  - Middle Driven Shaft
    147
    
    Intake Manifold Assembly
    151
Chapter 5 Chassis

155
- Front Bumper and Hood
  155
- Panels and Footrest Cover
  156
- Seat Support and Seat Cushion
  157
- Cargo Bed
  159
- Steering System
  161
- Brake System
  167
- Front Brake Discs
  168
- Rear Brake Caliper
  172
- Front Wheel
  178
- Rear Wheel
  179
- Front Bridge
  182
- Rear Bridge
  190
- Gearshift, Parking Brake
  193
- Pedal Assembly
  198
- Front Suspension
  200
- Front Arm
  202
- Rear Suspension
  206
- Cooling System
  209
- Water Pump
  213
- Seat
  216
- Roll-Over Protection System
  217
- Fuel Tank
  219
Chapter 6 Electrical

222
- Battery Basics
  222
- Ignition System
  233
- EMS Introduction, Components
  263
- Engine Management System
  265
- Layout
  266
- Multec 3.5 Injectors
  267
- Throttle Body Assembly
  269
- Engine Coolant Temperature
  270
- Fault Codes
  274
  - Mechanical Problems Spark Test
    276
  - Troubleshooting
    278
  - Spark Test
    279
  - Fuel System
    280
- Valve Adjustment
  280
  - Engine Noises
    282
  - Cylinder Leak down Test
    283
  - Electrical Testing, Preliminary
    285
  - Intermittent Problems
    286
  - Ecu
    287

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Hisun HS 400 Owner's Manual

Hisun HS 400 Owner's Manual (181 pages)

Brand: Hisun | Category: Offroad Vehicle | Size: 5 MB

Table of Contents

Table of Contents
6
1 Location of the Warning and Safety Labels

10
2 Safety Information

16
3 Description and Vehicle Identification

20
- Identification Number Records
  22
- Vehicle Identification Number
  22
4 Control Functions

23
- Ignition Switch
  23
- Indicator and Warning Lights
  24
- Speedometer Unit
  26
- Odometer and Trip Meter Modes
  27
- Clock Time Adjustment
  28
- Four-Wheel Drive Indicator
  28
- Differential Gear Lock Indicator
  28
- Fault Code Indicator
  29
- Switches
  31
- On-Command Four-Wheel-Drive and Differential Gear Lock Switches
  32
- Throttle Pedal
  36
- Brake Pedal
  37
- Parking Brake Pedal
  37
- Drive Select Lever
  38
- Fuel Tank Cap
  39
- Seats
  40
- Seat Belts
  41
- Glove Compartment
  43
- Cargo Bed
  44
- Opening and Closing the Tailgate
  45
- Lifting and Lowering the Cargo Bed
  45
- Front and Rear Shock Adjustment
  47
- Trailer Hitch Bracket
  53
- Auxiliary DC Jack
  54
Pre-Operation Checks

57
- Brakes
  57
- Front and Rear Brakes Brake Pedal
  57
- Brake Fluid Level
  58
  - Brake Fluid Leakage
    58
  - Brake Operation
    58
  - Fuel
    59
  - Gasohol
    60
  - Engine Oil
    61
  - Coolant
    61
  - Final Gear Oil
    62
  - Differential Gear Oil
    62
  - Throttle Pedal
    63
  - Throttle Freeplay
    64
  - Throttle Freeplay Inspection
    64
  - Throttle Freeplay Adjustment
    64
  - Steering Wheel Inspection
    65
  - Seat Belts
    65
  - Fittings and Fasteners
    65
  - Lights
    65
  - Switches
    65
  - How to Measure Tire Pressure
    68
  - Tire Wear Limit
    69
6 Operation

70
- Starting a Cold Engine
  70
- Starting a Warm Engine
  71
- Jump Starting
  71
- Warming up
  73
- Drive Select Lever Operation and Reverse
  73
- Vehicle Break-In Period
  75
- Engine Break-In
  76
- Parking
  77
- Parking on a Slope
  78
- Accessories
  79
- Loading
  80
Your Vehicle

83
- Getting to Know Your Vehicle
  83
- Learning to Operate Your Vehicle
  87
- Turning Your Vehicle
  88
- Operating Improperly in Reverse
  89
- Braking
  90
  - Going Uphill
    90
  - Going Downhill
    93
  - Crossing through Shallow Water
    94
  - Vehicle Immersion
    96
  - Front Axle Differential Lock
    97
  - Riding over Rough Terrain
    98
  - Riding in Brush or Wooded Areas
    99
  - Encountering Obstacles on the Trail
    100
  - Periodic Maintenance Chart for the Emission Control System
    103
8 Periodic Maintenance and Adjustment

104
- General Maintenance and Lubrication Chart
  104
- Hood
  106
- To Open
  106
- To Close
  107
- EFI System
  108
- EFI System Inspection
  111
- Engine Oil and Oil Filter Cartridge
  111
- To Check Engine Oil Level
  111
- To Change the Engine Oil (with or Without Oil Fliter Cartridge Replacement )
  113
- Final Gear Oil
  115
- Checking the Final Gear Oil Level
  115
- Changing the Final Gear Oil
  116
- Differential Gear Oil
  118
- Checking the Differential Gear Oil
  118
- Changing the Differential Gear Oil
  118
- Oil Cooler
  120
- Coolant
  120
- Checking the Coolant Level
  120
- Changing the Coolant
  121
- Axle Boots
  122
- Spark Plug Inspection
  123
- Removal
  123
- Inspection
  124
- Installation
  124
- Cleaning the Spark Arrester
  129
- Valve Clearance
  131
- Front Brake Pad Check
  131
- Rear Brake Pad Check
  132
- Checking the Brake Fluid Level
  132
- Brake Fluid Replacement
  133
- Checking the Brake Pedal
  134
- Brake Light Switch Adjustment
  135
- Cable Inspection and Lubrication
  136
- Brake Pedal and Accelerator Pedal Lubrication
  137
- Rear Knuckle Upper and Lower
  137
- Pivot Lubrication
  137
- Steering Shaft Lubrication
  138
- Wheel Installation
  139
- Battery
  140
- Battery Maintenance
  142
- Fuse Replacement
  142
- Replacing Headlight Bulb
  145
- Tail/Brake Light Bulb Replacement
  147
- Troubleshooting
  148
- Solution to Common Problems in Vehicle
  150
Cleaning and Storage

163
- Cleaning
  163
- Storage
  165
Specifications

167
Fault Code of Electronic Injection

174

Hisun HS 400 Owner's Manual

Hisun HS 400 Owner's Manual (62 pages)

Brand: Hisun | Category: Offroad Vehicle | Size: 12 MB

Table of Contents

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