Hisun STRIKE 1000 Owner's Manual
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Hisun STRIKE 1000 Owner's Manual

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TM
GRAB SOME SUN
Published by Chongqing
Huansong Industries
(Group) Co., Ltd and
Hisun Motors Corp USA.
Chongqing Huansong
Industries (Group) Co., Ltd
and Hisun Motors Corp USA
holds the copy right.
No publishing and reprinting
without permission.
READ THIS
MANUAL CAREFULLY
For questions regarding this
UTV, please contact HISUN at:
(972)446-0760
hisunmotors.com
Rev. 07231501
No one under the age of 16
should operate this vehicle.
Provincial / Municipal
governments have different
regulations pertaining to
owning and operating an
off-road vehicle; learn the
regulations in your area.
STRIKE 1000
OWNER'S MANUAL

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  • Page 1 Published by Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA. Chongqing Huansong Industries (Group) Co., Ltd and Hisun Motors Corp USA holds the copy right. No publishing and reprinting without permission. READ THIS MANUAL CAREFULLY For questions regarding this...

  • Page 2: Introduction

    Introduction HS 1000 Strike INTRODUCTION Congratulations on your purchase of the HS 1000 UTV. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions, maintenance and care. Fully understanding and following all of the instructions in this manual will provide the knowledge needed to have safe operation and longevity of the UTV.
  • Page 3 Introduction HS 1000 Strike IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, bystander or a person inspecting or repairing the...

  • Page 4: Important Notice

    Introduction HS 1000 Strike IMPORTANT NOTICE This UTV is designed and manufactured for OFF - ROAD use only. It is illegal and unsafe to operate this UTV on any public street, road or highway. This UTV complies with all applicable OFF - ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 5: Table Of Contents

    Introduction HS 1000 Strike Table of Contents Subject Page Subject Page Introduction Intro-1 Checking the Brake 10-7 Warnings Cautions and Notes Intro-2 Pedal Important Notice Intro-3 Checking the Parking 10-8 Table of Contents Intro-4 Brake Safe Operation CV Boots 10-8 Safety Instructions Tire Inflation 10-8...
  • Page 6 Introduction HS 1000 Strike Battery Troubleshooting 13-3 Vehicle 13-4 Troubleshooting Options 14-1 Emissions Warranty Intro-5...
  • Page 7 Introduction HS 1000 Strike Intro-6...

  • Page 8: Safe Operation

    SAFE OPERATION SAFE OPERATION All operators, including experienced UTV drivers or You should always wear protective equipment, passengers, should carefully read and fully such as helmet, boots, eye protection, ear understand this Users Manual, and operate strictly protection, and gloves etc. as the manual states in order to achieve the best Only a qualified driver with driving license performance and avoid accidents.

  • Page 9: Operation

    SAFE OPERATION 2. Operation stuck because of the vehicles weight. 11. Always close attention your Start the engine only in an open ventilated surroundings, and check for streets, trail area. Carbon monoxide is colorless, odorless intersections or other obstacles. and is emitted from the engine and can cause 12.

  • Page 10: Driving On A Slope

    SAFE OPERATION （water depth should not exceed axle heigh 4. Driving on a slope t）. Be cautious when riding on a slope, as this is the Driving at high speed main reason for loss of control, and overturn, leading to severe injury or even death. Check the condition of the front and rear Drive in a straight line on a slope at a wheels.

  • Page 11: Parking

    SAFE OPERATION 8. Parking No smoking when adding electrolyte or refueling. The fuel tank and battery should be Set the gear shift to the “N” position and pull kept away from sparks. The battery produces the braking brake to the top position to park hydrogen and oxygen during charging and this the vehicle.

  • Page 12: Warning And Caution Labels

    SAFE OPERATION Warning and caution labels （4） （5） （6） （7）...
  • Page 13 SAFE OPERATION （8） (10) (12) (11) (13) (15) (14)
  • Page 14 SAFE OPERATION (16) (17)

  • Page 15: Identification Numbers

    SAFE OPERATION SERVICING OF VEHICLE Your dealer is interested in your new vehicle and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find you can do some of the regular maintenance by yourself.

  • Page 16: Specifications

    SPECIFICATIONS SPECIFICATIONS SPECIFICATION TABLE Specification Model Make Type 2 cylinders, 4-cycle, gasoline, OHV, liquid cool Displacement(s) 976CC Engine Horsepower Kw (HP) 48.85（65.51) Rated revolution rpm 7500 Low idling revolution rpm 1350 to 1500 L(U.S.gal) ≥28 (7.39) Low idling revolution Transmission Wheels, Drive system 4, Rear 2WD or 4WD Differential lock...
  • Page 17 SPECIFICATIONS Model Specifications Width mm (in.) 1160 (45.67) Length mm (in.) 690（27.16） Depth mm (in.) 230（9.05） Volume (cu.ft.) 0.24（8.47） Cargo bed Bed height mm (in.) 927（36.49） (unloaded) Cargo bed capacity kg (lbs.) 159（350） Sound level, operator ear db (A) Front 27×9-14 6PR 27×9-14 6PR Tire...

  • Page 18: Vehicle Limitations

    VEHICLE LIMITATIONS VEHICLE LIMITATIONS The Vehicle has been thoroughly tested for proper performance with implements sold or approved. Use with implements which are not sold or approved and which exceed the maximum specifications listed below, or which are otherwise unfit for use, vehicle may result in malfunction or failures of the vehicle damage to other property and injury to the operator or others, [Any malfunctions or failures of the vehicle resulting from use with improper implements are not covered by the warranty] Max.

  • Page 19: Instrument Panel And Controls

    INSTRUMENT PANEL AND CONTROLS INSTRUMENT PANEL AND CONTROLS LOCATION OF PARTS ① Roll-over protective structure. ② Front hood ③ Hazard/Turn signal light (if equipped) ④ Headlights ⑤ Winch mount plate...
  • Page 20 INSTRUMENT PANEL AND CONTROLS ILLUSTRATED CONTENTS ① Steering wheel ② Brake pedal ③ Accelerator Pedal ④ Cup holder ⑤ Gear indicator ⑥ Tachometer ⑦ Speedometer ⑧ DC socket ⑨ Gear shift lever (Range) ⑩ Parking brake lever...
  • Page 21 INSTRUMENT PANEL AND CONTROLS ① Cargo bed ② Tail lamp ③ Muffler ④ Rear trailer hitch bracket ⑤ Handgrip ⑥ Fuel tank cap...

  • Page 22: Pre-Operation Check

    PRE-OPERATION CHECK PRE-OPERATION CHECK PRE-OPERTION CHECK To better prevent troubles, it is important to know the condition of the vehicle, before operating. Check it before starting. CAUTION： To avoid personal injury： Be sure to check and service the vehicle on a level surface with the engine off, the parking brake “ON”, and implements lowered to the ground if equipped.

  • Page 23: Starting The Engine

    OPERATING THE ENGINE OPERATING THE ENGINE STARTING THE ENGINE CAUTION： To avoid personal injury： 1. Make sure the parking brake is set.  Read "SAFE OPERATION" in front of this manual.  Read the danger, warning and caution labels located on the vehicle. ...
  • Page 24 OPERATING THE ENGINE 2. Set gear shift lever to the “NEUTRAL” position. (Engine runs or headlights on) ◆ Display and Warning Lights 1. When the key is turned to “START”, lamps (1 engine oil pressure) should come on. If trouble codes occur at any location with the engine running, the warning lamp corresponding to that location comes on.

  • Page 25: Stopping The Engine

    OPERATING THE ENGINE STOPPING THE ENGINE 1. After slowing the engine to idle, turn the key to “OFF”. 2. Remove the key. WARMING UP CAUTION： To avoid personal injury:  Be sure to set the parking brake during warm-up.  Be sure to set the shift lever to the “NEUTRAL”...

  • Page 26: Operating The Vehicle

    OPERATING THE VEHICLE OPERATING THE VEHICLE of metal grit may develop during the operation OPERATING NEW VEHICLE of the vehicle; and this may wear out or How a new vehicle is handled and maintained damage the parts. Therefore, change the determines the life of vehicle.

  • Page 27: Headlight Switch

    OPERATING THE VEHICLE ■ Hazard Light Switch [If equipped] Press the top half of the hazard light switch, the hazard lights flash along with the indicator on the instrument panel. Press the bottom half of the hazard light switch to turn off the hazard lights. Note: ...

  • Page 28: Brake Pedal

    OPERATING THE VEHICLE CAUTION: To avoid personal injury:  Avoid changing range gear shift lever when ascending or descending a slope.  Before ascending or descending a slope, shift to the “L” range to control the vehicle speed.  Operate in reverse at slow speeds to maintain control.

  • Page 29: Accelerator Pedal

    OPERATING THE VEHICLE lever. IMPORTANT: When the lever is hard to disengage, do not 5. Release the parking brake and start slowly. force the lever. To release the parking brake, depress the brake Depress the brake pedal fully, then shift the pedal, push release button and push down on the lever.

  • Page 30: Fuel Gauge

    OPERATING THE VEHICLE CHECKS DURING DRIVING To avoid personal injury:  Do not remove radiator cap until the ■ Immediately Stop the Engine if： coolant temperature is well below its  engine suddenly slows down boiling point. Then loosen cap slightly to accelerates.

  • Page 31: Winch Mount Plate

    WINCH MOUNT PLATE WINCH MOUNT PLATE WINCH MOUNT PLATE Always read and follow the instructions in the winch owner’s manual before attempting to install or use a winch. ① Winch mount plate ■ Transporting The Vehicle Pay attention to the following points when transporting the vehicle.

  • Page 32: Maintenance

    MAINTENANCE MAINTENANCE AND ADJUSTMENT CAUTION: To avoid personal injury and vehicle damage:  Be sure you have sufficient knowledge, experience, the proper replacement parts, and tools before you attempt any vehicle maintenance.  If you don’t have the knowledge and equipment which are necessary to perform the maintenance task, consult your local dealer.
  • Page 33 MAINTENANCE Indication of After Items 700 hrs 50 100 150 200 250 300 350 400 450 500 550 600 650 700 Every ○ ○ ○ ○ ○ ○ ○ Check Fuel filter 100 hrs element Every ○ Replace 100 hrs Every ○...
  • Page 34 MAINTENANCE NOTE: ◆ Engine Oil:（15W/40SL） Oil used in the engine should have an American Petroleum Institute (API) service classification and Proper SAE Engine Oil according to the ambient temperatures as shown above. ◆ Brake fluid: Always use DOT3 GENUINE BRAKE FLUID from a sealed container.

  • Page 35: Periodic Service

    PERIODIC SERVICE 10-1 PERIODIC SERVICE CAUTION: To avoid personal injury: HOW TO OPEN THE HOOD AND TILT THE SEAT CAUTION To avoid personal injury from contact with moving parts:  Never open operator’s seat while the ① seat engine is running. Seats ■...
  • Page 36 PERIODIC SERVICE 10-2 CAUTION: To install the seat, Adjust the four bolts M8 evenly to ensure the seat moves forward and backward normally. Improper installation can result in seat rail being blocked and the inability to move the seat back and forth. WARNING POTENTIAL HAZARD A loose seat.

  • Page 37: Front And Rear Shock

    PERIODIC SERVICE 10-3 WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Improper shock absorber adjustment. Carrying a passenger in the cargo bed. WHAT CAN HAPPEN Uneven adjustment can cause poor WHAT CAN HAPPEN handling and loss of stability, which The passenger could fall, be thrown could lead to an accident.
  • Page 38 1. Locknut 2. Spring preload adjusting nut 3. Special wrench · A special wrench can be obtained at a HiSUN 1. Rebound damping force adjusting screw dealer to make this adjustment. Compression damping force · The spring preload setting is determined by Turn the compression damping force adjusting measuring distance A, shown in the illustration.

  • Page 39: Pre-Operation Check

    PERIODIC SERVICE 10-5 JACK STAND POINT the vehicle, make a thorough daily inspection before starting the engine or operating the vehicle. WARNING CAUTION To avoid personal injury, death or vehicle damage: To avoid personal injury:  Do not work under the vehicle unless it is ...

  • Page 40: Coolant Level

    Use clean fresh water and anti-freeze to fill the ① ~② Oil level is acceptable within this range recovery tank. ③Oil indicator ① Low Oil Level  If water should leak, consult your local HISUN ④ Dipstick Dealer. ■ Checking Coolant Level ■ Cleaning radiator screen CAUTION...

  • Page 41: Brake Fluid Level

    PERIODIC SERVICE 10-7 IMPORTANT  ■ Checking brake pedal Radiator screen must be cleaned from debris to prevent engine from overheating CAUTION ■ Checking brake fluid level TO avoid personal injury: CAUTION  Stop the engine and chock the wheels TO avoid personal injury: before checking brake pedal.

  • Page 42: Tire Inflation

    PERIODIC SERVICE 10-8 ① CV Joint boot ② Axle ① Parking brake lever ② Release button ③ RELEASE ④ PULL ■ Checking gauges meter and warning lamps Inspect the instrument panel for broken gauges meter and warning lamps. Replace if broken. ■...
  • Page 43 PERIODIC SERVICE 10-9 ◆ Preparation before testing Place gear shift in the “NEUTRAL” position. Set the parking brake and stop the engine. ◆ Test gear shift lever safety switch Sit on the operator’s seat. Shift the gear shift lever to: “L”, “H”, “N” or REVERSE position.

  • Page 44: Evacuator Valve

    PERIODIC SERVICE 10-10  Every time the Lug nuts are loosened they should be retightened to the specified torque.  Check all Lug Nuts frequently and keep them tight. Check Lug nuts regularly especially when new. they are loose tighten them as follows: ①...

  • Page 45: Battery Charging

    PERIODIC SERVICE 10-11   The fuel line connections should be Keep electrolyte away from eyes, hands checked annually or every 100 service and clothes. If spattered with it, wash it hours whichever comes first. away completely with water immediately Park the vehicle on a flat surface and raise the and get medical attention.

  • Page 46: Adjusting Toe-In

    PERIODIC SERVICE 10-12 negative terminal. Then recharge the battery following the instructions on the battery charger. A boost charge from another vehicle or power source is only for emergencies. When exchanging an old battery for a new one use battery of equal specification shown in table 1.

  • Page 47: Changing Engine Oil

    PERIODIC SERVICE 10-13  cleaned, and inspected after every 100 hours Be sure to stop the engine before replacing of use. oil.  The spark arrester is located inside of the Allow engine to cool down sufficiently, oil exhaust pipe, and fastened with six bolts. can be hot and can burn.
  • Page 48  To prevent serious damage to the engine, use  Stop the engine and chock the wheels before only a genuine Hisun filter. checking brake pedal.  If the free travel is outside of the specifications ■ Replacing Engine Oil contact your local dealer for adjusting the brake.

  • Page 49: Pedal Stroke

    PERIODIC SERVICE 10-15 specifications, contact your local dealer for switch. adjusting the brake. ■ Checking Radiator Hose and Clamp Park the vehicle on a flat surface and raise the ◆ Checking the brake pedal stroke cargo bed. Check to see if radiator hoses are Less than 120mm (4.7in.) properly connected every 200 hours of operation Pedal stroke...

  • Page 50: Checking Intake Air Line

    PERIODIC SERVICE 10-16 “TROUBLESHOOTING” section ■ Changing Transmission Fluid this manual, and then start the engine again. CAUTION To avoid personal injury: ■ Checking Intake Air Line  Park the vehicle on a flat surface, raise the Check to see if the hoses and hose clamps cargo bed, and apply the parking brake.

  • Page 51: Every 1 Year Check

    PERIODIC SERVICE 10-17 completely into the oil pan. Consult your local Dealer for this service. (See “Checking Brake Fluid Level” in “DAILY Fill with the new oil up to the upper notch on CHECK” in “PERIODIC SERVICE” section. the dipstick. (See “LUBRICANTS, FUEL AND COOLANT”...

  • Page 52: Antifreeze

    PERIODIC SERVICE 10-18 container underneath the engine body.  Do not pour used coolant onto the ground, down a drain, or into any water source.  Also, observe all environmental protection regulations when disposing of antifreeze. If it freezes, coolant can damage the cylinders and radiator.

  • Page 53: Every 4 Years Check

    ■ Replacing Radiator Hose Connect the negative battery cable. Replace the hoses and clamps. (See “Checking Radiator Hose and Clamp” in “EVERY 200 HOURS” in “PERIODIC SERVICE” section.) ■ Replacing Fuel Hose Consult your local HISUN Dealer for this service.

  • Page 54: Replacing Light Bulbs

    PERIODIC SERVICE 10-20 ① Mini-blade fuse box cover ■ Replacing Light Bulb  Head lights Take the bulb out of the light body and replace it with a new one.  Other lights Detach the lens and replace the bulb Light Capacity Head lights...
  • Page 55 EPS system at increasing fuel consumption. regular intervals. Correct operation and driving 3) The power of Hisun’s EPS system is controlled skills will ensure the security and reliability of by software, so that the UTV can be operated UTV.

  • Page 56: Eps System

    ELECTRIC POWER STEERING SYSTEM 11-12  Typical parts of the EPS system The Meter is an important part of the UTV. The Meter works together with the EPS system and In general, EPS system has the following parts: monitors working condition of the EPS system. ...

  • Page 57: Storage

    ELECTRIC POWER STEERING SYSTEM 11-13 STORAGE STORAGE Remove the battery from the vehicle. Store the battery following battery storage CAUTION procedures. To avoid personal injury: Keep the vehicle in a dry place where the  Do not clean the vehicle when the engine is vehicle is sheltered from the elements.

  • Page 58: Removing The Vehicle

    STORAGE 12-2 REMOVING THE VEHICLE FROM STORAGE Check the tire air pressure and inflate the tires if they are low. Before installing the battery, be sure it is fully charged. Check to see if the fan works. Check all fluid levels (engine oil, transmission oil, engine coolant, transmission coolant and any attached implements).

  • Page 59: Troubleshooting

    TROUBLESHOOTING 13-1 TROUBLESHOOTING ENGINE TROUBLESHOOTING If something is wrong with the engine, refer to the table below for the cause and its corrective countermeasure. Trouble Cause Countermeasure  Check the fuel tank and fuel filter。  Check the electric fuel pump. ...
  • Page 60 TROUBLESHOOTING 13-2 Check diagnostic codes by reading the below table. Mt05 Malfunction Code Table:23 Malf code in MT05 Description P0107 MAP Circuit Low Voltage or Open P0108 MAP Circuit High Voltage P0112 IAT Circuit Low Voltage P0113 IAT Circuit High Voltage or Open P0117 Coolant/Oil Temperature Sensor Circuit Low Voltage P0118...

  • Page 61: Battery Troubleshooting

    TROUBLESHOOTING 13-3 BATTERY TROUBLESHOOTING Trouble Cause Countermeasure Preventive measure  Battery overused   until lights are dim. Charge the battery Charge the battery  Battery sufficiently. properly. been recharged.  Keep the terminal  Starter does not function Clean the terminal ...
  • Page 62 TROUBLESHOOTING 13-4 MACHINE TROUBLESHOOTING Trouble Cause Countermeasure  Replace throttle cable;   High idling speed of engine Replace throttle petal  Replace the throttle  Replace the secondary clutch  High rotary speed for clutch spring; connection.  Replace the primary clutch. Gearshift will not go into ...
  • Page 63 OPTIONS 14-1 OPTIONS Consult your local dealer for further details. Head rest； Plastic Canopy； Rear Trailer Hitch & Pin(2〞)； Windshield； Steel Cab； Motor Scan KF90121;...
  • Page 64 Where a warrantable condition exists, HISUN will repair your vehicle at no cost to you, including diagnosis, parts and labor. If an emission-related part on your vehicle is defective, the part will be repaired or replaced by HISUN. This is your EMISSION CONTROL SYSTEM WARRANTY.
  • Page 65 Warranty defects shall be remedied during customary business hours at any authorized HISUN dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency. Any part or parts replaced under this warranty shall become the property of HISUN.
  • Page 66 ADDITIONAL INFORMATION. Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs by the owner. However, HISUN is not liable for these parts. The owner is responsible for the performance of all required maintenance.
  • Page 68 HISUN MOTORS 310 East University Dr McKinney, Texas 75069 PH (972) 446-0760 TF (877) 838-6188 hisunmotors.com...

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