Hisun HS750ATV Owner's Manual
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Hisun HS750ATV Owner's Manual

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FORGE
450 | 550 | 750
OWNER'S MANUAL
TM
h i s u n m oto r s .co m
ATV-Owners-Manual-Rev06301501.indd 1
6/30/2015 2:13:59 PM

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Questions and answers

Денис
May 18, 2025

Стартер крутит в холостую не запускается

0
1 comments:
Mr. Anderson
May 23, 2025

The Hisun HS750ATV starter could spin without starting the engine due to the following possible causes:

1. Battery charge is low and insufficient to make the starter motor crank properly.
2. Starter motor is damaged.
3. EFI (Electronic Fuel Injection) system is not working properly.
4. Ignition circuit is not functioning correctly.
5. Spark plug has a carbon deposit or is burned.
6. Ignition signal is not being generated.

This answer is automatically generated

0
David
March 13, 2025

I have 08 hs800atv that starts and runs for 5 min and then shuts off. No spark, but turns over!!!

0
1 comments:
Mr. Anderson
March 13, 2025

A Hisun HS750ATV that starts, runs for 5 minutes, and then shuts off with no spark could have an issue with the ignition system, electrical components, or fuel delivery. Possible causes include:

1. Faulty Ignition Coil – The ignition coil may overheat and stop producing spark.
2. Bad CDI Unit – A failing CDI (Capacitor Discharge Ignition) module can cause intermittent spark loss.
3. Stator or Pickup Coil Issue – A malfunctioning stator or pickup coil can fail when warm, cutting spark.
4. Loose or Damaged Wiring – Heat expansion may cause a poor connection in the ignition system.
5. Faulty Kill Switch or Safety Sensor – A malfunctioning kill switch or safety sensor could be cutting off ignition.
6. Overheating Engine – If the engine overheats, a sensor may shut it down.

Diagnose by checking spark immediately after shutdown, inspecting wiring, and testing ignition components.

This answer is automatically generated

0
Mike
July 24, 2025

how to charge a hisun 750 Tatic battery

0
Давыдыч Сергей Алексеевич
June 25, 2025

Здравствуйте, скажите пожалуйста, где находится заливное и сливное отверстия в коробке багги хайсан 750 сектор?

0
John Marlowe
May 9, 2025

What does the maintenance code E132 mean ?

0

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Summary of Contents for Hisun HS750ATV

  • Page 1 FORGE 450 | 550 | 750 OWNER’S MANUAL h i s u n m oto r s .co m ATV-Owners-Manual-Rev06301501.indd 1 6/30/2015 2:13:59 PM...
  • Page 2 Owner's Manual...
  • Page 3 Owner's Manual INTRODUCTION Congratulations on your purchase of the HS750ATV/HS700ATV-8/HS550ATV/HS500ATV-6/ HS450ATV-4. This Owner’s / Operator’s manual will provide you information regarding safe operation, operational instructions , maintenance and care. Fully understanding this manual and following all of the instructions herein will provide the knowledge needed to operate this ATV in a safe and enjoyable manner.
  • Page 4 Owner's Manual IMPORTANT MANUAL INFORMATION FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS Particularly important information is distinguished in this manual using the INJURY OR DEATH. following notations: The Safety Alert Symbol means ATTENTION! YOUR SAFETY IS INVOLVED! Failure to follow WARNING instructions could result in severe injury or death to the machine operator, passenger, bystander, or a person inspecting or repairing the machine.
  • Page 5 Owner's Manual IMPORTANT NOTICE This ATV is designed and manufactured for OFF- ROAD use only. It is illegal and unsafe to operate this ATV on any public street, road or highway. This ATV complies with all applicable OFF- ROAD noise level and spark arrester laws and regulations in effect at the time of manufacture.

  • Page 6: Table Of Contents

    Owner's Manual Location of the Warning and Front brake lever 4-16 Specification Labels Brake pedal and rear brake lever 4-16 Drive select lever 4-17 Safety Information Fuel Tank Cap 4-18 Seat 4-18 Description and Vehicle Front Carrier 4-19 Identification Rear Carrier 4-20 Identification Number Records 4-20...
  • Page 7 Owner's Manual Switches Loading and Accessories Tires During Operation How to Measure Tire Pressure 5-10 Modifications 7-11 Tire Wear Limit 5-12 Exhaust System 7-11 Pay attention to the road Operation conditions 7-12 Starting a cold engine Turning Your ATV 7-16 Starting a Warm Engine Climbing Uphill 7-19...
  • Page 8 Owner's Manual Engine Oil and Oil Filter cartridge Rear Knuckle Upper and Lower Final Gear Oil 8-13 Pivot Lubrication 8-38 Differential Gear Oil 8-14 Wheel Removal 8-39 Cooling System 8-16 Wheel Installation 8-39 Changing the coolant 8-18 Battery 8-40 Battery Maintenance 8-41 Axle Boots 8-21...

  • Page 9: Location Of The Warning And Specification Labels

    Location of the Warning and Safety Labels LOCATION OF THE WARNING AND SPECIFICATION LABELS Read and understand all of the labels on your machine. They contain important information for safe and proper operation of your ATV. Never remove any labels from your ATV. If a label becomes difficult to read or comes off, a replacement label is available from your dealer.
  • Page 10 Location of the Warning and Safety Labels...
  • Page 11 Location of the Warning and Safety Labels [10] [11]...

  • Page 12: Safety Information

    Safety Information SAFETY INFORMATION AN ATV IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles, if you fail to take proper precautions.
  • Page 13 Safety Information an Adult ATV. Also remember even though a person may fit within the age group to be a passenger, they may not posses the strength, agility, or judgement to ride safely and could risk injury.  Never operate an ATV without wearing an approved motorcycle helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants.
  • Page 14 Safety Information to changing terrain conditions when operating the ATV.  Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control the ATV on such terrain. Always be especially cautious on these kinds of terrain. ...
  • Page 15 Safety Information  Always follow proper procedures for crossing the side of a hill as described in this manual.  Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground.
  • Page 16 Safety Information  Never operate an ATV in fast flowing water or in water deeper than that recommended in this manual. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the linings.
  • Page 17 Safety Information WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your ATV in an area with adequate ventilation.
  • Page 18 Safety Information WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot.

  • Page 19: Description And Vehicle Identification

    Description and Vehicle Identification...
  • Page 20 Description and Vehicle Identification...

  • Page 21: Identification Number Records

    Description and Vehicle Identification NOTE: Vehicle identification number The machine you have purchased may differ The vehicle identification number is stamped slightly from those shown in the figures of into the frame. this manual. Identification number records Record the key identification number, vehicle identification number model...

  • Page 22: Control Functions

    Control Functions CONTROL FUNCTIONS The engine can be started only at this Main switch position and the headlights and taillight come Functions of the respective switch positions on when the light switch is on. are as follows: OFF: All electrical circuits are switched off. The key can be removed in this position.

  • Page 23: Indicator And Warning Lights

    Control Functions Indicator and Warning Lights Low-Range Indicator Light “L” This indicator light comes on when the drive select lever is in the “L” position. Mechanical Parking Brake Indicator Light “ ” This indicator light comes on when the mechanical parking brake is applied. High-Range Indicator Light “H”...
  • Page 24 Control Functions Reverse Indicator Light “R”  After restarting, make sure that the light This indicator light comes on when the drive is out. Continuous use while the light is on may cause damage to the engine. select lever is in the “R” reverse position. High beam indicator Coolant Temperature Warning Light “...
  • Page 25 Control Functions The Meter works together with EPS system ATV to the on position and see if the and monitors the working condition of EPS EPS indicator light is still illuminated. system.  If the EPS indicator light is not A fault will be displayed by fault indicator light illuminated the ATV can be ridden.

  • Page 26: Speedometer Unit

    Control Functions Speedometer Unit  a speedometer (which shows the speed)  an odometer (which shows the total distance covered)  a tripometer (which can be cleared and then show any new distances traveled)  an RPM indicator (which shows the revolutions per minute of the engine) ...

  • Page 27: Clock Time Adjustment

    Control Functions then to the hours meter; then it starts the displayed mileage from miles cycle over. kilometers. The odometer displays the total distance Clock time adjustment traveled by the ATV. The tripometer records Press the left button and hold for three distances for a specific trip and can record seconds and the clock goes into the hour distances from 0 through 999.9 miles.
  • Page 28 Control Functions make sure the 4WD lock indicator is on. circle on the front axle when the grey and When riding on a flat road at a comparatively yellow 4WD selector buttons are pressed in high speed, adjust settings indicating the “4WD” function has been “2WD/UNLOCK”...

  • Page 29: Fault Code Indicator

    Control Functions 4WD indicators. shown. Then after five seconds, the fault code returns again. Only after the fault is fixed, will the time show automatically. CAUTION: The description for the fault codes are shown If the display indicators flash or the in Chapter 11 of this manual.

  • Page 30: Handlebar Switches

    Control Functions Handlebar switches Set the switch to “ ” to turn on the low beam and the taillight. Set the switch to “ ” to turn on the high beam and the taillight. Set the switch to “OFF” to turn off all the lights.

  • Page 31: Start Switch

    4-10 Control Functions Start switch “ ” especially in an emergency. The engine will The starter motor cranks the engine when not start or run when the engine stop switch this switch is pushed. is set to “ ”. Horn switch CAUTION: Press this switch to activate the horn.
  • Page 32 Control Functions 4-11 On-Command four-wheel drive and terrain and the conditions. differential gear lock switches  Two-wheel drive (2WD): Power supplied to the rear wheels only.  Four-wheel drive (4WD): Power is supplied to the rear and front wheels.  Four-wheel drive with the differential gear locked (4WD-LOCK): Power is supplied to the rear and front wheels...
  • Page 33 4-12 Control Functions On-Command Four-Wheel-Drive Switch WARNING “2WD/4WD” POTENTIAL HAZARD Changing from 2WD to 4WD or from 2WD to 2WD-Differential UNLOCK, or vice-versa while the vehicle is moving. WHAT CAN HAPPEN The vehicle handles differently in 4WD than in 2WD and in 2WD- Differential UNLOCK some circumstances.
  • Page 34 Control Functions 4-13 multi-function display. To lock the differential gear in 4WD, make To change from 4WD to 2WD sure the On-Command four-wheel-drive stop the vehicle, and then set the switch to switch is set to “4WD”, stop the ATV, move “2WD”。the 4WD indicator will go out in the the lever to position ②...

  • Page 35: Throttle Lever

    4-14 Control Functions Throttle lever WARNING Once the engine is running, movement of the POTENTIAL HAZARD throttle lever will increase the engine speed. Riding too fast while the vehicle is in Regulate the speed of the machine by 4WD-LOCK. varying the throttle position. Because the WHAT CAN HAPPEN All wheels turn at the same speed when throttle is spring-loaded, the machine will...

  • Page 36: Speed Limiter

    Control Functions 4-15 Speed limiter Before starting the engine, check the throttle to be sure it is operating smoothly. Make sure The speed limiter keeps the throttle from fully it returns to the idle position as soon as the opening, even when the throttle lever is lever is released.

  • Page 37: Front Brake Lever

    4-16 Control Functions handlebar. Pull it toward the handlebar to apply the front brake. WARNING POTENTIAL HAZARD Improper adjustment of the speed limit-ere and throttle. WHAT CAN HAPPEN throttle cable could damaged. Improper throttle operation could result. You could lose control, have an accident or be injured.

  • Page 38: Drive Select Lever

    Control Functions 4-17 Drive select lever The drive select lever is used to shift your machine into the low, high, neutral, reverse and park positions. (Refer to pages 6-2—6-4 for the drive select lever operation.) 1. Brake pedal [1]. Drive select lever Parking brake lever...

  • Page 39: Fuel Tank Cap

    4-18 Control Functions Fuel tank cap SEAT Remove the fuel tank cap by turning it To remove the seat, pull the seat lock lever counterclockwise. upward and pull up the seat at the rear. [1].Seat [2].Seat lock lever [1] Fuel tank cap...

  • Page 40: Front Carrier

    Control Functions 4-19 Front carrier To install the seat, insert the projections on the front of the seat into the seat holders and Front carrier Maximum load limit: push down on the seat at the rear. 20kg(44lb) NOTE: Make sure that the seat is securely filed. [1] Front carrier...

  • Page 41: Rear Carrier

    4-20 Control Functions Rear carrier Front and rear shock absorber Rear carrier Maximum load limit: adjustment 35kg(77lb) The spring preload can be adjusted to suit rider’s weight and any passenger weight. NOTE: When adjusting the rear shock absorbers, the Rear wheels need to be removed. (See pages 8-47 —...
  • Page 42 Control Functions 4-21 Standard position: B A- Minimum (soft) E- Maximum (hard) 1. Spring preload adjusting ring 2. Position indicator NOTE: 1. Special wrench A special wrench can be obtained at a dealer to make this adjustment.

  • Page 43: Auxiliary Dc Jack

    4-22 Control Functions suitable work lights, radios, etc. WARNING The auxiliary DC jack should only be used when the engine is running. POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident.
  • Page 44 Control Functions 4-23 CAUTION:  Do not use accessories requiring move than the above maximum capacity. This may overload the circuit and cause the fuse to blow.  If accessories are used without the engine running or with the headlights turned on, the battery will lose its charge [1] Auxiliary DC jack engine...
  • Page 45 Pre Operation Checks Before using this machine, check the following points: ITEM ROUTINE PAGE Check operation, free play, fluid level and fluid leakage. 5-2-5-3, ● Brakes Fill with DOT 4 brake fluid if necessary. 8-41-8-43 ● Check for proper operation, condition and free play. Parking brake ●...

  • Page 46: Pre Operation Checks

    Pre Operation Checks Front and rear brakes WARNING Brake levers and brake pedal Check that there is no free play in the front POTENTIAL HAZARD brake lever. If there is free play, have a Failure to inspect the ATV before operating. dealer adjust it.
  • Page 47 Pre Operation Checks Brake fluid level out to make sure they are working properly. If Check the brake fluid level. Add fluid if the brakes do not provide proper braking necessary. (See pages 8-39—8-41.) performance, inspect the brake pads for wear.(See page 8-38-8-39.) Recommended brake fluid: DOT 4 WARNING...

  • Page 48: Fuel

    Pre Operation Checks Fuel Your engine has been designed to use Make sure there is sufficient gasoline in the regular unleaded gasoline with a pump tank. octane number ([R+M]/2) of 86 or higher, or research octane number of 91 or higher. If knocking or pinging occurs, use a different Recommended fuel: brand of gasoline or premium unleaded fuel.
  • Page 49 Pre Operation Checks abnormally and exhaust to be deteriorated. WARNING POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury. Fuel expands when it heats up. If the fuel tank [1].

  • Page 50: Engine Oil

    Pre Operation Checks Recommended engine oil type and Engine Oil quantity: Make sure the engine oil is at the specified See page 10-2 level. Add oil as necessary. Final gear oil CAUTION: Make sure the final gear oil is at the specified ...

  • Page 51: Differential Gear Oil

    Pre Operation Checks Differential gear oil to bring the level up to maximum level mark. Make sure the differential gear oil is at the Change the coolant every two years. (See specified level. Add oil as necessary. (See pages 8-25-8-26 for details.) pages 8-23 for details.) CAUTION: Hard water or salt water is harmful to the...

  • Page 52: Throttle Lever

    Pre Operation Checks Have a dealer repair as necessary for proper WARNING operation. POTENTIAL HAZARD Fittings and fasteners Removing the radiator cap when the engine Always check the tightness of chassis fittings and radiator are still hot. and fasteners before a ride. Take the WHAT CAN HAPPEN machine to a dealer or refer to the Service You could be burned by hot fluid and steam...

  • Page 53: Tires

    Pre Operation Checks Tires WARNING Check and adjust tire pressures when the tires are cold. POTENTIAL HAZARD Tire pressures must be equal on both sides. Operating this ATV with improper tires, or with 3. Tire pressure below the minimum specified improper or uneven tire pressure.

  • Page 54: How To Measure Tire Pressure

    Pre Operation Checks 5-10 How to measure tire pressure Use the low-pressure tire gauge. Recommended Minimum Maximum pressure NOTE: 10psi (70kpa 9 psi (63kpa, 11psi,(77kpa, Front (0.70kgf/ cm 0.64kgf/ cm 0.77kgf/ cm The low-pressure tire gauge is included as standard equipment.

  • Page 55: Tire Wear Limit

    5-11 Pre Operation Checks Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit...

  • Page 56: Operation

    Operation Starting a cold engine WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating ATV without being familiar with all Freezing control cables in cold weather. WHAT CAN HAPPEN controls. WHAT CAN HAPPEN You could be unable to control the ATV, which Loss of control, which could cause an accident could lead to an accident or collision.

  • Page 57: Starting A Warm Engine

    Operation When the driving select lever is in the neutral Warming up or park position, if the indicator light does not To get maximum engine life, always warm up come on, ask an authorized dealer to inspect the engine before starting off. the respective electric circuit.
  • Page 58 Operation Shifting: Neutral to High and High to completely shifted into position. 3. Open the throttle lever gradually. 1. Bring the ATV to a complete stop and return the throttle lever to the closed position. Shifting: Neutral to Reverse 2. Apply the brakes, then shift by moving the NOTE: drive select lever along the shift guide.
  • Page 59 Operation starts moving. 4. Check behind for people or obstacles, and then release the brake pedal. 5. Open the throttle lever gradually and continue to watch to the rear while backing. WARNING POTENTIAL HAZARD Improperly operating in reverse. 1. Drive select lever WHAT CAN HAPPEN NOTE: You could hit an obstacle or person behind you,...

  • Page 60: Vehicle Break-In Period

    Operation use. Use of any engine oil not mentioned in this Vehicle Break-in Period ● manual will cause severe damage to the The break-in period for your new ATV vehicle is engine。 the first 25 hours of operation, or the time it takes to use the first three tanks full of gasoline.
  • Page 61 Operation However, momentary (2-3 seconds maximum) Rev the vehicle freely but do not use full throttle full throttle operation under load does not harm at any time. the engine. After Break-In: Each full throttle acceleration sequence should The vehicle can now be operated normally. be followed with a substantial rest period for the engine by cruising at lower r/min so the engine Brake System Break-in...

  • Page 62: Parking

    Operation Parking rocks or other objects. When parking, stop the engine and shift the Do not park the ATV at all on hills that are so brave select lever into the park position, then steep you could not walk up them easily. turn the fuel cock to the “OFF”...

  • Page 63: Accessories And Loading

    Operation which has accessories. Choose only accessories designed for your ATV. Your dealer has a variety of genuine accessories. Accessories should be rigidly and securely mounted. An accessory which will shift position or come off while you are riding could affect your ability to control the ATV.
  • Page 64 Operation than it does without accessories. Tongue weight (vertical weight on trailer hitch point):30kgf (66lbf) Loading Do not exceed the maximum tongue weight. Cargo or a trailer can change the stability and You can measure tongue weight with a handling of an ATV. You must use common bathroom scale.
  • Page 65 6-10 Operation controls or your ability to see where you are WARNING going. Drive more slowly than you would without a POTENTIAL HAZARD load. The more weight you carry, the slower you Overloading this ATV or carrying or towing cargo should go.

  • Page 66: Your Vehicle

    Your Vehicle DRIVING YOUR VEHICLE begin to ride, be sure you have read this This ATV is mainly for utility use, but may Owner’s Manual completely and understand also be used for recreation. This section, the operation of the controls. Pay particular Riding your ATV, provides general ATV riding attention to the safety information on pages instructions for recreational riding.
  • Page 67 Your Vehicle the machine’s handling and performance maneuvers. characteristics. Not recommended for children under 16 WARNING years of age. POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the operator does not know how to operate the ATV properly in different situations and on different types of terrain.
  • Page 68 Your Vehicle This ATV is designed to carry the operator WARNING and only one passenger. POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child.

  • Page 69: Apparel

    Your Vehicle WARNING POTENTIAL HAZARD Carrying more than one passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting harm and/or your Apparel passenger. WARNING HOW TO AVOID THE HAZARD POTENTIAL HAZARD Never carry more than one passenger.
  • Page 70 Your Vehicle helmet increases your chances of a severe boots head injury or death in the event of an accident. long-sleeved shirt or jacket Operating without eye protection can result in long pants an accident and increases your chances of a Do not operate after consuming alcohol severe injury in the event of an accident.
  • Page 71 Your Vehicle proper care of the ATV. WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV after consuming alcohol or Failure to inspect the ATV before operating. drugs. Failure to properly maintain the ATV. WHAT CAN HAPPEN WHAT CAN HAPPEN Could seriously affect your judgment.
  • Page 72 Your Vehicle WARNING WARNING POTENTIAL HAZARD POTENTIAL HAZARD Operating this ATV with improper tires, or with Operating this ATV at speeds too fast for your improper or uneven tire pressure. skills or the conditions. WHAT CAN HAPPEN WHAT CAN HAPPEN Use of improper tires on this ATV, or operation Increases your chances of losing control of of this ATV with improper or un-even tire...

  • Page 73: Speed Limiter

    Your Vehicle Speed limiter 1. Locknut 2.Adjusting screw Loading and accessories For riders less experienced with this model, this model is equipped with a speed limiter in Use extra caution when riding the ATV with the throttle lever housing. The speed limiter additional loads, such as accessories or keeps the throttle from fully opening, even cargo.

  • Page 74: During Operation

    Your Vehicle During operation WARNING Always keep your feet on the footboards POTENTIAL HAZARD during operation. Otherwise your feet may Overloading this ATV or carrying or towing contact the rear wheels. cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident.
  • Page 75 7-10 Your Vehicle Avoid wheelies and jumping. You may lose WARNING control of the ATV or overturn. WARNING POTENTIAL HAZARD POTENTIAL HAZARD Removing hands from handlebars or feet from footboards during operation. Attempting wheelies, jumps, and other stunts. WHAT CAN HAPPEN WHAT CAN HAPPEN Removing even one hand or foot can re-duce Increases...

  • Page 76: Modifications

    Your Vehicle 7-11 Modifications Exhaust system WARNING The exhaust system on the ATV is very hot during and following operation. To prevent POTENTIAL HAZARD burns, avoid touching the exhaust system. Operating this with improper modifications. Park the ATV in a place where pedestrians or WHAT CAN HAPPEN children are not likely to touch it.

  • Page 77: Pay Attention To The Road Conditions

    7-12 Your Vehicle Pay attention to road conditions Know the terrain where you ride. Ride HOW TO AVOID THE HAZARD cautiously in unfamiliar areas. Stay alert for Do not operate, idle, or park the ATV in dry holes, rocks, or roots in the terrain, and for grass or other dry ground cover.
  • Page 78 Your Vehicle 7-13 Go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing surface conditions when operating the WARNING ATV. Operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in an accident, including an overturn.
  • Page 79 7-14 Your Vehicle WARNING Always mount a caution flag on the ATV to make you more visible. Keep a lookout for When riding in an area where you might not other vehicles. easily be seen, such as desert terrain, mount Do not ride in areas posted “no trespassing”.
  • Page 80 Your Vehicle 7-15 techniques in this area before trying these operations on more difficult terrain. ● Always avoid riding on paved surfaces: the ATV is designed for off-road use, and handling maneuvers are more difficult to perform on pavement. ● Shift to the gear position “N” and follow the instructions to start the engine.

  • Page 81: Turning Your Atv

    7-16 Your Vehicle smoothly. centrifugal clutch will CAUTION: engage and you will start to accelerate. Do not shift from low gear “L” to high “H” “N” ● If the throttle is applied too abruptly, the “R” or any other shift maneuver without first front wheels may lift off the ground coming to a complete stop.
  • Page 82 Your Vehicle 7-17 As you approach a curve, slow down and easily. It is essential that this skill be mastered first at low speeds. begin to turn the handlebars in the desired WARNING direction. As you do so, put your weight on POTENTIAL HAZARD the footboard to the inside of the turn (opposite the direction you are turning) and...
  • Page 83 7-18 Your Vehicle slippery or loose, it may help to position more of your weight over the front wheels by moving forward on the seat. Once you have learned this technique you should be able to do it at higher speeds or in tighter curves.

  • Page 84: Climbing Uphill

    Your Vehicle 7-19 maneuvers until you are thoroughly familiar with the operation and feel of your ATV. the ATV or for your abilities. Practice on Climbing uphill smaller hills before attempting large hills. Use proper riding techniques to keep your It is important when climbing a hill to make ATV from overturning on hills.
  • Page 85 7-20 Your Vehicle If you are climbing a hill and you find that you start up any hill. have misjudged being able to make it to the Never climb hills with excessively slippery or top, you should turn the ATV around while loose surfaces.

  • Page 86: Crossing A Slope

    Your Vehicle 7-21 Crossing a slope balance, gradually steer in the direction you wish to travel. Traversing sloping surfaces on your ATV requires you to properly position your weight to maintain proper balance. Be sure that you WARNING have mastered the basic riding skills on flat Improperly crossing hills or turning on hills, ground before attempting to cross a sloped could cause loss of control or cause the...
  • Page 87 7-22 Your Vehicle surfaces. it then slowly apply the throttle to insure ● Shift your weight to the uphill side of the ATV. you do not lift the front wheels which could cause you to lose control. ● If you are unable to continue up the hill, dismount the ATV on the uphill side.

  • Page 88: Riding Downhill

    Your Vehicle 7-23 ● When riding your ATV downhill, shift your weight as far to the rear and uphill side of WARNING the ATV as possible. Move back on the Never attempt to turn the ATV around on any seat and sit with your arms straight. hill until you have mastered the turning ●...
  • Page 89 7-24 Your Vehicle ● When this ATV is in 4WD or 4WD-LOCK, obstacles which may appear in front of you wheels (front rear) interconnected by the drive train. This WARNING means applying either the front brake or Going down a hill improperly could cause the rear brake will brake all the wheels.

  • Page 90: Crossing Through Shallow Water

    Your Vehicle 7-25 Crossing through shallow water The ATV can be used to cross slow moving, WARNING shallow water of up to a maximum of 35 cm Operating this ATV through deep or fast (14 inches) in depth. Before entering the flowing water.
  • Page 91 7-26 Your Vehicle verifying that you have regained proper brake performance. CAUTION: After riding your ATV in water, be sure to drain any trapped water by removing the check hose plugs at the bottom of the air filter case, the V-belt cooling duct, the gear shift lever box.

  • Page 92: Riding Over Rough Terrain

    Your Vehicle 7-27 Riding over rough terrain Riding over rough terrain should be done with caution. Look out for obstacles which could cause damage to the ATV or could lead to a rollover or accident. Be sure to keep your feet placed firmly on the floorboards at all times.

  • Page 93: Sliding And Skidding

    7-28 Your Vehicle ● To reduce the tendency for the front wheels to slide on loose or slippery conditions, positioning your weight over the front wheels will sometimes help. ● If the rear wheels of your ATV start to slide sideways, control can usually be regained (if there is room to do so) by steering in the direction of the slide.
  • Page 94 Your Vehicle 7-29 always be avoided on extremely slippery surfaces such as ice, since all control may be lost. WARNING Skidding or sliding improperly. You may lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn.
  • Page 95 7-30 Your Vehicle slide. CONCLUSION: 4．If your ATV can’t make it up a hill you are 1. If your ATV doesn’t turn in the way you trying to climb: want it to: ● Turn the ATV around if you still have ●...
  • Page 96 Your Vehicle 7-31 ● If you feel that the ATV is definitely going to tip over, get off quickly on the uphill side. 6．If your ATV encounters shallow water: ● Ride slowly and carefully through slow moving water, watching for obstacles. ●...

  • Page 97: Periodic Maintenance And Adjustment

    Periodic Maintenance and Adjustment WARNING Periodic Maintenance And Adjustment Periodic inspection, adjustment POTENTIAL HAZARD lubrication will keep your machine in the Operating this with improper safest and most efficient condition possible. modifications. Safety is an obligation of the machine owner. WHAT CAN HAPPEN The most important points of machine Improper...

  • Page 98: Periodic Maintenance And Adjustment

    Periodic Maintenance and Adjustment Periodic maintenance chart for the emission control system ● For ATV, which is not equipped with an odometer or an hour meter, follow the month maintenance intervals. ● For ATV, which is equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be followed.

  • Page 99: General Maintenance And Lubrication Chart

    Periodic Maintenance and Adjustment General maintenance and lubrication chart INITIAL EVERY Month Whichever ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 (Mi) (200) (750) (1,500) (1,500) (3,000) Hours Engine filter Clean. ● ○ ○ ○ element Replace if necessary. ● Engine oil strainer Clean.
  • Page 100 Periodic Maintenance and Adjustment INITIAL EVERY Month Whichever ITEM ROUTINE Comes first 1,200 2,400 2,400 4,800 (Mi) (200) (750) (1,500) (1,500) (3,000) Hours Upper and lower pivot Lubricate every 6 months with lithium-soap-based grease. ○ ○ ○ ● steering shaft Rear arm pivot Lubricate every 6 months with lithium-soap-based grease.

  • Page 101: Efi System

    2. Oxygen sensor threaded sleeve An EFI engine is completely different from 3. Exhaust Pipe the engine which uses carburetor, it consist For HS700ATV-8/HS750ATV of ECU, EFI cables, sensors, actuators and other advanced components. As the following pictures: For HS500ATV-6/HS550ATV/HS450ATV-4 1.
  • Page 102 Periodic Maintenance and Adjustment 1. High voltage wire 2.Ignition signal plug 3. Ignition coil 1. Fuel injector 2. Water temperature sensor 3. Intake air temperature sensor/ pressure sensor...
  • Page 103 Periodic Maintenance and Adjustment Idle speed stepper motor To stabilize the idle speed Fuel injector Inject the fuel into the cylinder Intake air temperature sensor Inspect engine intake temperature, according to the temperature, the ECU will automatically adjust the fuel injection volume. 1.
  • Page 104 Periodic Maintenance and Adjustment opening the air damper. Adjusting the engine EFI System inspection fuel injection volume can affect the output It the EFI system has a failure the meter will power and torque. display corresponding failure code. Authorized dealers also have special...

  • Page 105: Engine Oil And Oil Filter Cartridge

    Periodic Maintenance and Adjustment Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart.
  • Page 106 Periodic Maintenance and Adjustment 8-10 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil, and then remove the engine oil filler cap. 3.
  • Page 107 8-11 Periodic Maintenance and Adjustment 4. Remove the oil filter cartridge with an oil NOTE: filter wrench. Make sure the O-ring is seated properly. 1. Engine oil filter cartridge 2. Oil filter wrench 1. O-ring 6. Install the new oil filter cartridge with an oil NOTE: filter wrench, and then tighten it to the An oil filter wrench is available at a nearby...
  • Page 108 Periodic Maintenance and Adjustment 8-12 CAUTION: In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified. In addition, do oils labeled “...

  • Page 109: Final Gear Oil

    8-13 Periodic Maintenance and Adjustment Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a dealer check and repair the ATV. Replacing the final gear oil 1. Place the ATV on a level surface. 2.

  • Page 110: Differential Gear Oil

    Periodic Maintenance and Adjustment 8-14 CAUTION: 6. Install the filler bolt and tighten it to the Please clean the sensor every 500km period. specified torque. Tightening torque: 4. Install the drain bolt and tighten it to the Final gear oil filler bolt: specified torque.
  • Page 111 8-15 Periodic Maintenance and Adjustment then tighten it to the specified torque. Tightening torque: Differential gear oil filler bolt: 23 Nm (2.3m·kgf, 17ft·lbf) Replacing the differential gear oil 1. Place the ATV on a level surface. 2. Place a container under the differential gear case to collect the used oil.

  • Page 112: Cooling System

    Periodic Maintenance and Adjustment 8-16 Recommended oil: SAE 80 API GL-4 Hypoid gear oil Oil quantity: 0.28 L (0.25 Imp qt, 0.3 US qt) CAUTION: Be sure no foreign material enters the differential gear case. 6. Install the differential gear oil filler bolt, and 1.
  • Page 113 8-17 Periodic Maintenance and Adjustment reservoir when the engine is cold, as the coolant level will vary with engine temperature. NOTE: The coolant should be between the minimum and maximum level marks. 3. If the coolant is at or below the minimum level mark, remove the reservoir cap, add coolant to the maximum level mark, install 1.

  • Page 114: Changing The Coolant

    Periodic Maintenance and Adjustment 8-18 Changing the coolant NOTE: WARNING If water is added, have a dealer check the antifreeze content of the coolant as soon as POTENTIAL HAZARD possible. Removing the radiator cap when the engine and radiator are still hot. The radiator fan operation is completely WHAT CAN HAPPEN automatic.
  • Page 115 8-19 Periodic Maintenance and Adjustment 1. Coolant drain bolt 1. Radiator cap 3. Remove the radiator cap. 4. Remove the coolant reservoir cap. 5. Disconnect the hose on the coolant reservoir side, and then drain the coolant from the coolant reservoir. 1.
  • Page 116 Periodic Maintenance and Adjustment 8-20 9. Pour the recommended coolant into the reservoir to the maximum level mark, and then install the reservoir cap . 10. Pour the recommended coolant into the radiator until it is full, and then install the radiator cap.

  • Page 117: Axle Boots

    8-21 Periodic Maintenance and Adjustment by a dealer. CAUTION: Hard water or salt water is harmful to the engine. You may use soft water if you cannot get distilled water. 11. Start the engine and let it idle for several minutes.

  • Page 118: Spark Plug Inspection

    Periodic Maintenance and Adjustment 8-22 Spark plug inspection Removal 1. Remove the spark plug cap. 1. Spark plug wrench Inspection The spark plug is an important engine component and is easy to inspect. The 1. Spark plug cap condition of the spark plug can indicate the condition of the engine.
  • Page 119 Specified spark plug: DCPR7E for HS750ATV/HS700ATV-8 DR8EA (NGK) for HS550ATV/HS500ATV-6 HS450ATV-4 a. Spark plug gap Installation 1. Measure the electrode gap with a wire...

  • Page 120: Air Filter Element Cleaning

    Periodic Maintenance and Adjustment 8-24 the specified torque as soon as possible. 4. Install the spark plug cap. Air filter element cleaning NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case.
  • Page 121 8-25 Periodic Maintenance and Adjustment 1. Holder (×5) 2. Air filter case cover 1. Frame 2. Air filter element Air filter element...
  • Page 122 Periodic Maintenance and Adjustment 8-26 5. Wash the air filter element gently but 7. Inspect the air filter element and replace it thoroughly in solvent. if damaged. 8. Apply foam air filter oil or other quality WARNING foam air filter oil to the air filter element. NOTE: POTENTIAL HAZARD The air filter element should be wet but not...

  • Page 123: Spark Arrester Cleaning

    8-27 Periodic Maintenance and Adjustment 11. Install the air filter case cover and be sure air to enter, causing rapid engine wear and to connect the hose. possible engine damage. Additionally, 12. Install the seat. operation without the air filter element will affect carburetor jetting with subsequent poor NOTE: performance...

  • Page 124: V-Belt Cooling Duct Check Hose

    Periodic Maintenance and Adjustment 8-28 WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester. Hot exhaust system WHAT CAN HAPPEN Could injure the eyes. Could cause burns. Could cause carbon monoxide poisoning, possibly leading to death. Could start a fire. 1.

  • Page 125: V-Belt Case Drain Plug

    8-29 Periodic Maintenance and Adjustment 1. V-belt cooling duct check hose (Left side) 1.V-belt case drain plug V-belt case drain plug Valve clearance adjustment After riding in water deep enough to allow it The correct valve clearance changes with to enter the V-belt case, remove this plug to use, resulting in improper fuel/air supply or drain the water from the case.

  • Page 126: Throttle Lever Adjustment

    Periodic Maintenance and Adjustment 8-30 Select lever safety system cable adjustment The select lever safety system cable stretches with use, resulting in improper function. To prevent this, the cable must be adjusted regularly. This adjustment, however, should be left to a dealer. Throttle lever adjustment NOTE: Adjust the engine idling speed before...
  • Page 127 8-31 Periodic Maintenance and Adjustment 1. Brake pad 2. Brake pad plate 1. Brake pad a. Brake pad thickness a. Brake pad thickness NOTE: Checking the brake fluid level The wheels need to be removed to check the brake pads. (See pages 8-47 — 8-48 for Insufficient brake fluid may let air enter the brake system, possibly causing the brakes to removal and installation procedures.)
  • Page 128 Periodic Maintenance and Adjustment 8-32 system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. The rear brake fluid master cylinder reservoir is located 1. Minimum level mark Observe these precautions: When checking the fluid level, make sure the 1.

  • Page 129: Brake Fluid Replacement

    8-33 Periodic Maintenance and Adjustment Front brake lever free play Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical The front brake lever should have a free play reaction and lead to poor brake performance. of zero mm (zero in) at the lever end.

  • Page 130: Adjusting The Rear Brake Lever

    Periodic Maintenance and Adjustment 8-34 1. Loosen the locknut. WARNING POTENTIAL HAZARD Operating with improperly serviced or Adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which Could lead to an accident. HOW TO AVOID THE HAZARD After servicing: ...

  • Page 131: Adjusting The Brake Pedal

    8-35 Periodic Maintenance and Adjustment dealer to make that adjustment. NOTE: When adjusting the urgent brake lever free play:  Be sure not to step on the brake pedal.  Make sure the brake pedal does not move. Adjusting the brake pedal Distance between brake pedal and footrest The top of the brake pedal should be positioned 72 mm (2.8 in) above the top of...

  • Page 132: Adjusting The Rear Brake Light Switch

    Periodic Maintenance and Adjustment 8-36 light comes on just before braking takes WARNING effect. If necessary, adjust the brake light switch as follows. POTENTIAL HAZARD 1. Turn the adjusting nut while holding the Operating with improperly serviced rear brake light switch in place. To make the adjusted brakes.

  • Page 133: Lubricating The Brake Lever And Brake Pedal

    8-37 Periodic Maintenance and Adjustment Cable inspection and lubrication Recommended lubricant: The chain and cable lube or WARNING SAE 10W/40 motor oil POTENTIAL HAZARD Lubricating the brake levers and Damaged control cables. brake pedal WHAT CAN HAPPEN Corrosion can result when the outer covering Lubricate the pivoting parts.

  • Page 134: Rear Knuckle Upper And Lower Pivot Lubrication

    Periodic Maintenance and Adjustment 8-38 Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun.

  • Page 135: Wheel Removal

    8-39 Periodic Maintenance and Adjustment 1. Upper knuckle 2. Lower knuckle 1. Nut (×4) Recommended lubricant: Wheel installation Lithium-soap-based grease 1. Install the wheel and the nuts. NOTE: Wheel removal The arrow mark on the tire must point 1. Loosen the wheel nuts. toward the rotating direction of the wheel.

  • Page 136: Battery

    Periodic Maintenance and Adjustment 8-40 2. Lower the ATV so that the wheel is on the ground. 3. Tighten the wheel nuts to the specified torque. Wheel nut torque: Front: 55 Nm (5.5m·kgf, 40ft·lbf) Rear: 55 Nm (5.5m·kgf, 40ft·lbf) Battery 1.

  • Page 137: Battery Maintenance

    8-41 Periodic Maintenance and Adjustment Battery maintenance WARNING 1. When the machine is not used for a month or longer, remove the battery and store it in a POTENTIAL HAZARD cool, dark place. Completely recharge the Failure handle batteries battery electrolyte carefully.
  • Page 138 Periodic Maintenance and Adjustment 8-42 2. If a fuse is blown, turn off the main switch Specified fuses: and the switch of the circuit in question. Then, Dash board and ECU switch install a new fuse of the specified amperage. fuses Turn on the main switch.

  • Page 139: Replacing A Headlight Bulb

    8-43 Periodic Maintenance and Adjustment CAUTION: To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. Replacing a headlight bulb 1. Cover 2. Remove the headlight bulb holder cover If a headlight bulb burns out, replace it as by pulling it off.
  • Page 140 Periodic Maintenance and Adjustment 8-44 the bulb and the bulb life will be adversely affected. Thoroughly clean off any dirt and WARNING fingerprints on the headlight bulb using a POTENTIAL HAZARD cloth moistened with alcohol or thinner. A headlight bulb is hot when it is on and immediately after it is turned off.

  • Page 141: Tail/Brake Light Bulb Replacement

    8-45 Periodic Maintenance and Adjustment Tail/brake light bulb replacement 1. Remove the bulb holder (together with the bulb) by turning it counterclockwise. 1. Do not touch the glass part of the bulb. 6. Install the bulb holder by pushing it in and turning it clockwise.

  • Page 142: Check And Solution To Common Problems In Vehicle

    Periodic Maintenance and Adjustment 8-46 Check and solution to Common Problems in Vehicle The following tables contain common problems which commonly arise while operating an ATV. Potential solutions to these problems are also listed beside each problem. Some ATV repairs require technical skill. If you cannot repair the ATV yourself contact an Authorized dealer.
  • Page 143 8-47 Periodic Maintenance and Adjustment Sheet 1: Inspection and solution table for common faults Problems Solutions 1. Check if the frame and support brackets are bent or broken. Repair and touch-up paint as necessary Panel damaged during 2. Replace any damaged body panels. off-road driving 3.
  • Page 144 Periodic Maintenance and Adjustment 8-48 Sheet 2: Inspection methods / solutions for common faults in the Brake system. Solutions Problems 1. Check if the parking brake lever returns to the normal position. 2. Check if the brake discs on the front or rear wheels are damaged. Brake system seizing 3.
  • Page 145 8-49 Periodic Maintenance and Adjustment Problems Solutions 1. Check to see if there is any brake component wear beyond limits or different wear between the left and right side. 2. Check if the brake force for the front brake has been reduced allowing the rear wheels to lock before the front wheels during Pulling during high-speed braking.
  • Page 146 Periodic Maintenance and Adjustment 8-50 Sheet 3: Inspection methods / solutions for common faults in the Electrical system. Problems Solutions 1. Check to be sure the light switch is working. Lights not working 2. Check to see if the wires are damaged. 3.
  • Page 147 8-51 Periodic Maintenance and Adjustment Sheet 4: Inspection methods / solutions for common faults in the operational systems. Problems Solutions 1. Check to see if the nuts on the steering column, steering knuckles and steering stem are damaged or loose. Tighten if necessary. 2.
  • Page 148 Periodic Maintenance and Adjustment 8-52 Problems Solutions 1. Check to see if the wheel rim is bent. Wheels bounce when 2. Check to see if the front or the rear axle is bent. moving 3. Check to see if the tire is bent or damaged. 1.
  • Page 149 8-53 Periodic Maintenance and Adjustment Sheet 5: Inspection methods / solutions for common problems with the engine. Problems Solutions Engine idle cannot 1. Check to be sure the throttle cable is NOT seized. adjusted using a computer 2. Check to see if the ECU is damaged. 1.
  • Page 150 Periodic Maintenance and Adjustment 8-54 Problems Solutions 1. Check to see if the cooling fins on the radiator are blocked. 2. Check to see if the temperature sensor on the radiator is damaged and if the cooling fan is operating properly. Coolant overheats or boils 3.
  • Page 151 8-55 Periodic Maintenance and Adjustment WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap.

  • Page 152: Cleaning And Storage

    Cleaning and Storage CLEANING CAUTION: Frequent, thorough cleaning of your machine Excessive water pressure may cause water will not only enhance its appearance but also seepage and deterioration of wheel bearings, will improve its general performance and brakes, transmission seals and electrical extend the useful life of many components.

  • Page 153: Storage

    Cleaning and Storage clothe. WARNING 6. Clean the seat with vinyl upholstery cleaner to keep the cover pliable and glossy. POTENTIAL HAZARD 7. Automotive type wax may be applied to all Operation with wet brakes after washing. painted and chrome plated surfaces. Avoid WHAT CAN HAPPEN combination cleaner-waxes.
  • Page 154 Cleaning and Storage prepare for storage as follows: the cylinder wall with oil. 1. Fill the fuel tank with fresh fuel and add 3. Lubricate all control cables. the specified amount of Fuel Stabilizer and 4. Block up the frame to raise all wheels off Conditioner or an equivalent product.

  • Page 155: Specifications

    3,500mm (137.8in) Basic weight: With oil and full fuel tank 387kg (853 lb) Engine: Engine type Liquid-cooled 4-stroke, SOHC Cylinder arrangement Forward-inclined single cylinder Displacement 735cm for HS750ATV 686cm for HS700ATV-8 546cm for HS550ATV 471cm for HS500ATV-6 454cm for HS450ATV-4...
  • Page 156 Specifications 10-2 HS750ATV/HS700ATV-8/HS550ATV Model HS500ATV-6/HS450ATV-4 102mm×90mm for HS750ATV 102mm×84mm for HS700ATV-8 Bore × stroke 91mm×84mm for HS550ATV 84.5mm×84mm for HS500ATV-6 83mm×84mm for HS450ATV-4 Compression ratio 9.7:1 for HS750ATV 9.2:1 for HS700ATV-8 9.6:1 for HS550ATV 9.4:1 for HS500ATV-6/HS450ATV-4 Starting system Electric starter...
  • Page 157 10-3 Specification HS750ATV/HS700ATV-8/HS550ATV Model HS500ATV-6/HS450ATV-4 CAUTION: Recommended engine oil classification In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives. Do not use oils with a diesel specification of “CD” or oils of a higher quality than specified.
  • Page 158 Fuel tan k capacity 13L ( 3.43gal) Throttle valve: Type/quantity DELPHI / MT05 Spark plug: Type/manufacturer DR8EA for HS550ATV/HS500ATV-6/HS450ATV-4 DCPR7E for HS750ATV/HS700ATV-8 Spark plug gap 0.6–0.7 mm (0.023–0.027 in) Clutch type: Wet, centrifugal automatic Transmission: Primary reduction system V-belt Secondary reduction system...
  • Page 159 10-5 Specification HS750ATV/HS700ATV-8/HS550ATV Model HS500ATV-6/HS450ATV-4 Tire: Type Tubeless Size front 25×8-12 (min);27×9-14(max) rear 25×10-12 (min);27×11-14(max) Brake: Front brake Type Dual disc brake Operation Right hand operation Rear brake Type Single disc brake Operation Left hand and right foot operation Suspension:...
  • Page 160 Specifications 10-6 HS750ATV/HS700ATV-8/HS550ATV Model HS500ATV-6/HS450ATV-4 Electrical: Ignition system Generator system A.C. magneto Battery type YTX20L-BS Battery capacity 12 V, 18 Ah Headlight type: Krypton bulb Bulb voltage, wattage ×quantity: 12 V, 30 W / 30 W×2 Head light Tail/brake light 12 V, 5 W / 21 W×1...
  • Page 161 10-7 Specification HS750ATV/HS700ATV-8/HS550ATV Model HS500ATV-6/HS450ATV-4 Fuses: Main fuse: 30 A Speedometer unit Signaling system fuse Four-wheel drive fuse: Auxiliary DC jack fuse: ECU: Headlight fuse: Backup fuse: 5A、10A、15A...
  • Page 162 Fault Code of Electronic Injection System 11-1 Fault Code of Electronic Injection System DTC Description Related Calibration Number P0107 MAP Circuit Low Voltage or Open KsDGDM_MAP_ShortLow P0108 MAP Circuit High Voltage KsDGDM_MAP_ShortHigh P0112 IAT Circuit Low Voltage KsDGDM_IAT_ShortLow P0113 IAT Circuit High Voltage or Open KsDGDM_IAT_ShortHigh Coolant/Oil Temperature Sensor Circuit P0117...
  • Page 163 11-2 Fault Code of Electronic Injection System P0132 O2S 1 Circuit High Voltage KsDGDM_O2_1_ShortHigh P0031 O2S Heater Circuit High Voltage KsDGDM_O2_HeaterShortHigh P0032 O2S Heater Circuit Low Voltage KsDGDM_O2_HeaterShortLow P0201 Injector 1 Circuit Malfunction KsDGDM_INJ_CYL_A_Fault P0202 Injector 2 Circuit Malfunction KsDGDM_INJ_CYL_B_Fault P0230 FPR Coil Circuit Low Voltage or Open KsDGDM_FPP_CircuitShortLow...
  • Page 164 Fault Code of Electronic Injection System 11-3 P0563 System Voltage High KsDGDM_SysVoltHigh 1379 P0650 MIL Circuit Malfunction KsDGDM_MIL_Circuit 1616 P1693 Tachometer Circuit Low Voltage KsDGDM_TAC_Circuit_Low 1693 5779 P1694 Tachometer Circuit High Voltage KsDGDM_TAC_Circuit_High 1694 5780 P0137 O2S 2 Circuit Low Voltage KsDGDM_O2_2_ShortLow P0138 O2S 2 Circuit High Voltage...
  • Page 165 Your emission control system warranty covers components whose failure would increase an engine’s emissions of any regulated pollutant Where a warrantable condition exists, HISUN will repair your vehicle at no cost to you, including diagnosis, parts and labor. If an emission-related part on your vehicle is defective, the part will be repaired or...
  • Page 166 You are responsible for presenting your vehicle to the HISUN dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.
  • Page 167 If you have any questions regarding your warranty rights and responsibilities, you should contact Hisun Motors Corp., U.S.A., 310 E, University Drive, McKinney, TX 75069 (Phone: 972-446-0760 or Toll Free: 877-838-6188), or the U.S. Environmental Protection Agency at 2000 Traverwood Drive, Ann Arbor, MI 48105.
  • Page 168 Agency for the periods specified above. I. Coverage. Warranty defects shall be remedied during customary business hours at any authorized HISUN dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency.
  • Page 169 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System II. Limitations This Emission Control System Warranty shall not cover any of the following: A. Repair or replacement as a result of (1) accident, (2) misuse, (3) repairs improperly performed or replacements improperly...
  • Page 170 HISUN dealer. HISUN shall not be liable for any other expenses, loss or damage, whether direct, indidental, consequential or exemplary arising in connection with the sale or use of or inability to use the vehicle for any purpose.
  • Page 171 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System B. No express emission control system warranty is given by HISUN except as specifically set forth herein. Any emission control system warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is limited to the express emission control system warranty terms stated in this warranty.
  • Page 172 Hisun Motors Corp., U.S.A. Limited Warranty on Emission Control System performance and durability may be used in the performance of any maintenance or repairs by the owner. However, HISUN is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual.
  • Page 173 450 | 550 | 750 OWNER’S MANUAL ATV Safety For your nearest HISUN dealer, call 1-(972) 446-0760 or visit hisunmotors.com. HISUN Motors Corp USA | McKinney, TX 75069 Find out about a free ATV Safety © HISUN 2015. All rights reserved. Rev 06301501 Training Course at atvsafety.org...

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