WAGNER ProSpray 3.25 Operating Manual
Airless high-pressure spraying unit
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Also See for ProSpray 3.25:
- Operating manual (99 pages) ,
- Owner's manual (44 pages) ,
- Original operating manual (36 pages)
Related Manuals for WAGNER ProSpray 3.25
Summary of Contents for WAGNER ProSpray 3.25
- Page 1 ® Operating manual ProSpray 3.25 Airless high-pressure spraying unit Models: 0558011 0558012 0558013 0558028 0558096 0558097 Original operating manual 0558098 ProSpray 3.25 Edition 3 / 2010 0558 974A Uncontrolled Copy...
- Page 2 1. Release the pressure from 0 bar spray gun and hose. 2. Secure the Titan spray gun using the safety catch on the trigger 3. Switch off unit. Be safety-conscious! Uncontrolled Copy ProSpray 3.25...
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Page 3: Table Of Contents
Airless process ..............6 11.2 Inlet and outlet valve ............16 Functioning of the unit ............6 11.3 Packings.................17 Legend for explanatory diagram 11.4 ProSpray 3.25 connection diagram ........18 ProSpray 3.25 ..............7 Explanatory diagram ProSpray 3.25 ........7 Appendix ...............19 Technical data ..............8 12.1 Selection of tip..............19 Transportation ..............8... -
Page 4: Safety Regulations For Airless Spraying
A leak can inject material into the skin. Inspect the hose before each use. • Do not use materials with a flashpoint below 21° C (70° F). Flashpoint is the temperature at which a fluid • All accessories must be rated at or above the can produce enough vapors to ignite. maximum operating pressure range of the sprayer. • Use lowest possible pressure to flush equipment. This includes spray tips, guns, extensions, and hose. Uncontrolled Copy ProSpray 3.25... -
Page 5: Earthing Instructions
• Always keep the power cord plug in sight during usage to prevent any accidental shutdown or startup. • Wear ear protection. This unit can produce noise levels above 85 dB(A). • Device weighs in excess of 18 kg. Two-person lift is required. • Never leave this equipment unattended. Keep away from children or anyone not familiar with the operation of airless equipment. • Do not move unit while unit is running. • Do not spray on windy days. Uncontrolled Copy ProSpray 3.25... -
Page 6: General View Of Application
Coating materials with sharp-edged additional materials These have a strong wear and tear effect on valves, high- pressure hose, spray gun and tip. The durability of these parts cane be reduced appreciably through this. Uncontrolled Copy ProSpray 3.25... -
Page 7: Legend For Explanatory Diagram Prospray 3.25
Description of unit Legend for explanatory diagram ProSpray 3.25 1 Spray gun 9 Oil button 2 High-pressure hose 10 Oil level gauge 11 ON/OFF switch 3 Return hose 4 Suction hose 12 Control panel indicators 5 Frame 13 Pressure control knob... -
Page 8: Technical Data
7. Press oil button 2-5 times to prime the oiler. Press once for every eight hours of usage to lubricate the fluid section. 8. Fully depress the pusher stem to make sure the inlet ball is free. Transportation in vehicle Secure the unit with a suitable fastening. Uncontrolled Copy ProSpray 3.25... -
Page 9: Control Panel Indicators
Solid yellow When the pressure indicator is solid yellow, the sprayer is operating between 1.4 MPa (14 bar) and 12 MPa (120 bar). A solid yellow pressure indicator means: • The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors Uncontrolled Copy ProSpray 3.25... -
Page 10: Cleaning Preserving Agent When Starting-Up Of Operation Initially
The languages, in order of appearance, are: English, Spanish, French, German, Danish, Always turn the pressure control knob to the lowest setting with good atomization. Italian, Swedish, Dutch and Portuguese. 9. The unit is ready to spray. Uncontrolled Copy ProSpray 3.25... - Page 11 If you forget or misplace your security code, you can contact RUN TIME XXXX #4 key. Wagner customer service for assistance. To inactivate the security function, enter “1111” at the “Enter New Code Number” screen (this is the job Timers Screen default code that leaves the sprayer unlocked).
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Page 12: Spraying Technique
High-pressure hose The unit is equipped with a high-pressure hose specially suited for piston pumps. 25 - 30 cm Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. Interruption of work 1. Open the relief valve, valve position PRIME Keep the spray gun at right angles to the surface. This means... -
Page 13: Cleaning The Unit (Shutting Down)
Danger of short circult through panetrating water! Never spray down the unit with high-pressure or Attention high-pressure steam cleaners. Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent. Uncontrolled Copy ProSpray 3.25... -
Page 14: Cleaning Airless Spray Gun
Remove and clean or replace relief valve. return hose when the relief valve is in the SPRAY (p spray) position. Packings sticky or worn. Remove and clean or replace packings. 7. Valve balls worn. Remove and replace valve balls. 8. Valve seats worn. Remove and replace valve seats. Uncontrolled Copy ProSpray 3.25... - Page 15 Once a problem occurs and the error message appears when the temperature of appears, the sprayer will shut down. the motor has risen too high. Take the sprayer to a Wagner authorized service center for repair. Before proceeding, relieve any pressure remaining in the system (valve position PRIME k).
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Page 16: Servicing
(4) for wear and replace the parts if necessary. If the worn inlet valve seat (5) is unused on 7. Insert the grooved pin (1) to secure the relief valve handle one side, install it the other way round. in position. Uncontrolled Copy ProSpray 3.25... -
Page 17: Packings
15. Guide piston (3) through the lower packings (8) into the pump manifold (2) from below. Using a rubber mallet, lightly tap the piston (3) from below until it can be seen above the pump manifold. 16. Remove installation tool from piston (3). Uncontrolled Copy ProSpray 3.25... -
Page 18: Prospray 3.25 Connection Diagram
Place the return tube over (2) and inlet valve housing with machine grease. Screw the return tube fitting and secure with the clip. inlet valve housing to the pump manifold. 24. Install front cover. 11.4 ProSpray 3.25 connection diagram EMI Filter White Power Cord Capacitor Fuse block... -
Page 19: Appendix
0096 016 45 cm, F-thread, Order no. 0556 053 45 cm, G-thread, Order no. 0556 076 Length 300 cm Order no. 0096 017 60 cm, F-thread, Order no. 0556 054 60 cm, G-thread, Order no. 0556 077 Uncontrolled Copy ProSpray 3.25... -
Page 20: Airless Tip Table
12.4 Airless tip table WAGNER without tip without tip F thread (11/16 - 16 UN) G thread (7/8 - 14 UN) Trade Tip 2 up to 270 bar for Wagner spray guns for Graco/Titan spray guns (27 MPa) Order no. 0556 042 Order no. 0556 041 Application Spray Bore Spraying... -
Page 21: Tempspray
TempSpray H 226 (ideal for dispersions/materials with high viscosity) Basic unit 1/4“ incl. Hose reel, heated hose DN10, 15m, hose 1/4“ DN4, 1m 2311660 Spraypack consisting of: Basic unit (2311660), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder 2311853 (F-thread) and Trade Tip 2 nozzle 419 TempSpray H 326 (ideal for dispersions/materials with high viscosity) Basic unit 1/4“ incl. Hose reel, heated hose DN10, 30m, hose 1/4“ DN4, 1m 2311661 Spraypack consisting of: Basic unit (2311661), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder 2311854 (F-thread) and Trade Tip 2 nozzle 421 TempSpray H 226 TempSpray H 126 TempSpray H 326 Uncontrolled Copy ProSpray 3.25... -
Page 22: Pump-Runner
PS 3.29 Nespray 31 SF 27 PS 30 PS 3.31 SF 31 PS 34 PS 3.34 SF 7000 Order this at the same time: EasyClean, cleaning and preservation agent (118ml) Order no. 0508 620. Example of use Uncontrolled Copy ProSpray 3.25... -
Page 23: Sales And Service Companies
Shibei Industrial Zone • Shanghai, 200436 China Tel. 0086/2166521858 • Fax: 0086/2166529819 • wagnersh@public8.sta.net.cn France J. Wagner France S.A.R.L. • Parc de Gutenberg - Bâtiment F • 8 voie la Cardon • 91127 Palaiseau Cedex Tel. +33/1/825 011 111 • Fax: +33/1/698 172 57 • division.batiment@wagner-france.fr Italia Wagner Colora S.R.L. -
Page 24: Accessories For Prospray 3.25
Accessories illustration ProSpray 3.25 Uncontrolled Copy ProSpray 3.25... - Page 25 Gun filter, yellow, 1 piece; 100 mesh fine 0043 235 Gun filter, yellow, 10 pieces; 100 mesh fine 0097 023 Gun filter, white, 1 piece; 50 mesh medium 0034 377 Gun filter, white, 10 pieces; 50 mesh medium 0097 024 Gun filter, green, 1 piece; 30 mesh coarse 0089 323 Gun filter, green, 10 pieces; 30 mesh coarse 0097 025 TipClean Cleaning Set for easy cleaning and conservation of nozzles 0097 108 0508 619 EasyGlide, special oil (118ml) 0508 620 EasyClean, cleaning and conservation agent (118 ml) Uncontrolled Copy ProSpray 3.25...
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Page 26: Spare Parts List For Main Assembly
Spare parts list ProSpray 3.25 Main Assembly 16 17 GB-2099-1 AS-3112 GB-1002-1 IRAM-2073 0552 322 0558 434 0558 435 220V~240V 220V~240V 220V~240V Uncontrolled Copy ProSpray 3.25... - Page 27 Screw (2) 0508 551 Pail hook 0507 783 Clip 0290 224 Suction tube 0508 293 Retun tube 0509 218 Screw (4)* EMI filter, 20A* 0522 424 9800 340 Ground screw (2)* 0558 452 Bracket cover* * Australia only Uncontrolled Copy ProSpray 3.25...
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Page 28: Spare Parts List For Fluid Section
Spare parts list ProSpray 3.25 Fluid section Uncontrolled Copy ProSpray 3.25... - Page 29 0508 744 Relief valve knob 5006 543 Groove pin Return tube fitting 9885 612 0509 151 Piston assembly (includes items 10-15) 0290 201 Repacking kit (includes items 2-3, 8, 11-14, and 16-20). 47266 Relief valve kit (includes items 29-33). Uncontrolled Copy ProSpray 3.25...
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Page 30: Spare Parts List For Drive Assembly
Spare parts list ProSpray 3.25 Drive Assembly Item Part No. Description 0524 637A Housing assembly 0509 121 2nd stage gear 0558 300A Motor assembly 0508 559 Screw (4) Baffle assembly 0290 226 0509 218 Screw (2) 0558 534 Electronic control assembly... -
Page 31: Spare Parts List Of Frame
Spare parts list ProSpray 3.25 Stand Item Part No. Description 9805 367 Screw (3) 0290 215 Drip cup 0290 211 Leg, right 0294 635 Plug 0290 214 Foot 0508 660 Screw (2) 0294 635 Plug 0290 219 Cord holder 0290 214... -
Page 32: Spare Parts List For Suction System Of Stand And Low Boy Cart
Spare parts list ProSpray 3.25 Suction system for stand and low boy cart Item Part No. Description 0551 706 Siphon hose 9850 638 Tie wrap (2) 0551 707 Retun tube 0279 459 Clip 0551 705 Siphon tube assembly (includes items 1-4) Uncontrolled Copy ProSpray 3.25... -
Page 33: Spare Parts List For Upright Cart
Spare parts list ProSpray 3.25 upright cart assembly Item Part No. Description 0290 207 Handle assembly (includes items 6-7) 0290 208 Cart weldment 0278 373 Wheel (2) 0294 534 Spacer (4) 9890 104 Axle cap (2) 0295 608 Screw (2) -
Page 34: Spare Parts List For Low Boy Cart
Spare parts list ProSpray 3.25 Low boy cart Item Part No. Description 9890 104 Axle cap (2) 0294 534 Spacer (4) 0270 394 Wheel (2) 0295 610 Pin (2) 0295 609 Washer (2) 0295 607 Sleeve (2) 9841 504 Spring button (2) -
Page 35: Important Notes On Product Liability
4 weeks of the day of delivery by the authorised specialist shop. for products that have been partially or fully taken apart. Registration can be completed on the Internet under www.wagner-group. com/profi-guarantee. The guarantee certificate is valid as confirmation, as is the original purchase document that carries the date of the 5. -
Page 36: Ce Declaration Of Conformity
Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. Declaration of conformity Herewith we declare that the supplied version of WAGNER ProSpray 3.25...