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Summary of Contents for WAGNER 0558021
- Page 1 ProSPray 3.25 owner‘s manual MODEL: 0558021 0558022 0558048 0558049 wagner-group.com 0218 • Form No. 0558973N...
- Page 2 Before any work is done on the unit or for every break in work the following rules must be observed: Release the pressure from spray gun and hose. Secure the Wagner spray gun using the trigger lock on the trigger. Switch off unit. Be safety conscious!
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Page 3: Table Of Contents
PS 3.25 contents cleANINg The uNIT (ShuTTINg DoWN) __ 19 SAfeTy regulATIoNS for AIrleSS SprAyINg ______________________________ 4 Cleaning unit from outside _____________________19 Suction filter _________________________________19 Explanation of symbols used _____________________4 Cleaning the high-pressure filter ________________20 Electric safety _________________________________8 Cleaning Airless spray gun _____________________20 Electrostatic charging (formation of sparks or flames) ___________________8 remeDy IN cASe of fAulTS _____________ 21... -
Page 4: Safety Regulations For Airless Spraying
PS 3.25 safety precautions SAfeTy regulATIoNS for AIrleSS SprAyINg hAZArD: INjecTIoN INjury explANATIoN of SymBolS uSeD Attention: Danger of injury by This manual contains information that must be injection! A high pressure stream read and understood before using the equipment. produced by this equipment can When you come to an area that has one of the pierce the skin and underlying tissues,... - Page 5 1MΩ. For reasons of function, safety and durability • use only original Wagner high-pressure hoses. Before each use, check all hoses for cuts, • leaks, abrasion or bulging of cover. Check for damage or movement of couplings.
- Page 6 PS 3.25 safety precautions container to ground container and prevent hAZArD: exploSIoN or fIre static sparks. Flammable vapors, such as solvent Follow material and solvent manufacturer’s • and paint vapors, in work area can warnings and instructions. Be familiar with ignite or explode.
- Page 7 PS 3.25 safety precautions hAZArD: hAZArDouS hAZArD: geNerAl vAporS This product can cause severe injury or property damage. Paints, solvents, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause preveNTIoN: severe nausea, fainting, or poisoning. Follow all appropriate local, state, and •...
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Page 8: Electric Safety
PS 3.25 safety precautions elecTrIc SAfeTy elecTroSTATIc chArgINg (formATIoN of SpArkS or Electric models must be earthed. In the event flAmeS) of an electrical short circuit, earthing reduces the risk of electric shock by providing an escape Electrostatic charging of the unit may wire for the electric current. -
Page 9: General View Of Application
Within this time rinse through and clean the unit meticulously No other materials should be used for spraying without with the appropriate cleaning materials. Wagner’s approval. coATINg mATerIAlS WITh ShArp-eDgeD ADDITIoNAl fIlTerINg mATerIAlS Despite suction filter and insertion filter in the spray gun, These have a strong wear and tear effect on valves, high- filtering of the coating material is generally advisable. -
Page 10: Description Of Unit
In the following there is a short description of the technical max. temperature of the coating material construction for better understanding of the function. 43°C Wagner PS 3.25 units are electrically driven high-pressure max viscosity spraying units. 25.000 MPa·s A gear unit transfers the driving force to a crankshaft. The... -
Page 11: Legend For Explanatory Diagram Ps 3.25
PS 3.25 description of unit legeND for explANATory DIAgrAm pS 3.25 1. Spray gun 9. Oil button 2. High-pressure hose 10. Oil level gauge 3. Return hose 11. ON/OFF switch 4. Suction hose 12. Control panel indicators 5. Frame 13. Pressure control knob 6. -
Page 12: Transportation
PS 3.25 description of unit / starting operation STArTINg operATIoN TrANSporTATIoN hIgh-preSSure hoSe, SprAy guN AND SepArATINg oIl pushing or pulling the unit 1. Screw the high-pressure hose (2) to the coating material Pull out the handle (Fig. 2, Item 1) until it will come no further. outlet (Fig. -
Page 13: Control Panel Indicators
PS 3.25 starting operation Solid yellow When the pressure indicator is solid yellow, the sprayer is operating between 1.4 MPa (14 bar) and 12 MPa (120 bar). A solid yellow pressure indicator means: • The sprayer is at the proper pressure setting for spraying stain, lacquer, varnish, and multi-colors Solid green When the pressure indicator is solid green, the sprayer is... -
Page 14: Connection To The Mains Network
The connection must be equipped with a residual current protective device with INF ≤ 30 mA. Wagner‘s accessories program also includes a mobile operator protection device for the electronic supply, which can also be used with other electronic equipment. -
Page 15: Digital Electronic Spray Control (Desc)
PS 3.25 starting operation DIgITAl elecTroNIc SprAy coNTrol mAIN ScreeN (DeSc) SET MPa 23.0 The Main Screen is the default screen ACTUAL MPa 22.5 for the control system at sprayer startup. pressing the #2 key switches The Digital Electronic Spray Control (DESC) between pSI, BAr and mpa units of increases the functionality of the sprayer. - Page 16 “Enter New Code Number” screen and the process will repeat. ServIce TIme ScreeN If you forget or misplace your security code, you can contact SERVICE TIME Wagner customer service for assistance. The Service Time screen allows the MENU-1 SELECT-4 user to set a service time interval To inactivate the security function, enter “1111”...
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Page 17: Spraying Technique
PS 3.25 spraying SprAyINg Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the 25 - 30 cm 25 - 30 cm gun trigger lock before removing, replacing or cleaning tip. -
Page 18: Handling The High-Pressure Hose
Never pull on the high-pressure hose to move the device. cleaning agent. Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a If fast-drying or two-component coating material hose system. -
Page 19: Cleaning The Unit (Shutting Down)
PS 3.25 cleaning the unit (shutting down) cleANINg The uNIT (ShuTTINg DoWN) cleANINg uNIT from ouTSIDe A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no First of all pull out mains plug from socket. circumstances may any remaining coating material dry and harden in the unit. -
Page 20: Cleaning The High-Pressure Filter
PS 3.25 cleaning the unit (shutting down) cleANINg The hIgh-preSSure fIlTer cleANINg AIrleSS SprAy guN Clean the filter cartridge regularly. A soiled or Clean the spray gun after each use. clogged high-pressure filter can cause a poor spray pattern or a clogged tip. 1. -
Page 21: Remedy In Case Of Faults
Unit loses power Pressure setting too low. Turn pressure control knob clockwise to increase. Pump over-pressurizes and will not Pressure switch defective. Take unit to a Wagner authorized service center. shut off. Transducer defective. Take unit to a Wagner authorized service center. -
Page 22: Servicing
11.1 relIef vAlve The risk of damage rises with the age of the high- pressure hose. Wagner recommends replacing The valve housing (4) should not be repaired. If high-pressure hoses after 6 years. worn, it should always be replaced with a new one. -
Page 23: Inlet And Outlet Valve
PS 3.25 repairs at the unit 11.2 INleT AND ouTleT vAlve 1. Remove the four screws in the front cover and then remove the front cover. Danger of crushing - do not reach with the fingers or tool between the moving parts. 2. -
Page 24: Packings
PS 3.25 repairs at the unit 11.3 pAckINgS 1. Remove inlet valve housing in accordance with the steps 11. Insert lower packing (Fig. 15) with the beveled edge (1) in Chapter 11.2, Page 23. facing upward. 2. It is not necessary to remove the outlet valve. 3. -
Page 25: Ps 3.25 Connection Diagram
The High Motor Temperature screen appears TEMPERATURE when the temperature of the motor has risen too high. Take the sprayer to a Wagner authorized service center for repair. check TrANSDucer ScreeN hIgh mechANIcAl loAD CHECK HIGH MECHANICAL... -
Page 26: Appendix
PS 3.25 appendix AppeNDIx 12.1 12.2 SelecTIoN of TIp ServIcINg AND cleANINg of AIrleSS hArD-meTAl TIpS To achieve faultless and rational working, the selection of the tip is of the greatest importance. STANDArD TIpS In many cases the correct tip can only be determined by means of a spraying test. -
Page 27: Spray Gun Accessories
PS 3.25 appendix 12.3 SprAy guN AcceSSorIeS flat jet adjusting tip up to 250 bar (25 MPa Spray width at about 30 cm removal of flat jet adjusting tip spray object Tip marking Bore mm order No. pressure 100 bar (10 mpa) 0999 057 0.13 - 0.46 5 - 35 cm... -
Page 28: Airless Tip Table
TradeTip 3 tip F thread (11/16 - 16 UN) G thread (7/8 - 14 UN) up to 270 bar for Wagner spray guns for Graco/Titan spray guns (27 MPa) order no. 0289391 order no. 0289390 All of the tips in the table below are supplied together with the appropriate gun filter. - Page 29 PS 3.25 appendix Application Tip marking Spray Bore Spraying gun filter order no. angle inch / mm width mm 1) flame retardant 20° 0.021 / 0.53 white 0553221 30° 0.021 / 0.53 white 0553321 40° 0.021 / 0.53 white 0553421 50°...
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Page 30: Tempspray
PS 3.25 appendix 12.5 TempSprAy The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulated from 20°C to 60°C). Advantages: • Constant paint temperature even at low outside temperatures •... -
Page 31: Pump-Runner
PS 3.25 appendix 12.6 pump-ruNNer (order No. 2306987) Universal accessories for cleaning, clean transportation and preservation of the pump unit. features: • Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior • No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak •... -
Page 32: Accessories For Prospray 3.25
SpAre pArTS DIAgrAm PS 3.25 AcceSSorIeS IlluSTrATIoN... - Page 33 PS 3.25 pS 3.25 Description 0538 041 Spray gun, Vector Pro 2-finger 0538 040 Spray gun, Vector Pro 4-finger 0538 042 Spray gun, Vector Grip 2-finger 0538 043 Spray gun, Vector Grip 4-finger 0296 441 Pole gun 120 cm, G-thread 7/8” 0296 443 Pole gun 120 cm, F-thread 11/16”...
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Page 34: Spare Parts List For Main Assembly
SpAre pArTS DIAgrAm PS 3.25 mAIN ASSemBly 18 19 BS4343 NEMA 5-15P 0558 466 0290 281 (2.5 m) ~110V 0290 284 (4.6 m) ~120V... - Page 35 PS 3.25 pS 3.25 pS 3.25 Description Description 0290 230 Motor shroud 0508 553 Screw (2) 9805 403 Set screw 0508 559 Screw 9810 103 0558 672 Siphon assembly, stand and low boy cart models 0524 353 0558 565 Control panel cover with label 0551 757 Transducer jumper 0507 749...
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Page 36: Spare Parts List For The Fluid Section
SpAre pArTS DIAgrAm PS 3.25 pS 3.25 Description fluID SecTIoN 0509 594 Retainer 0509 584 Piston guide ------- Upper packing 0551 756 Transducer assembly 0507 517 Pipe plug 0290 209 Pump manifold 0509 873 Fitting ------- Lower packing 0552 489 Bushing 0290 277 Piston rod... -
Page 37: Spare Parts List For Drive Assembly
SpAre pArTS DIAgrAm PS 3.25 DrIve ASSemBly pS 3.25 Description pS 3.25 Description 0524 637A Housing assembly 0522 023 Capacitor assembly 0509 121 2nd stage gear 0551 543 Tie wrap 0290 282 Motor assembly 9822 106 Washer 0508 559 Screw (4) 0522 040 Wire assembly 0290 226... -
Page 38: Spare Parts List Of Stand
SpAre pArTS DIAgrAm PS 3.25 STAND pS 3.25 Description 9805 367 Screw (3) 0290 215 Drip cup 0290 211 Leg, right 0294 635 Plug 0290 214 Foot 0508 660 Screw (2) 0294 635 Plug 0290 219 Cord holder 0290 214 Foot 0290 210 Leg, left... -
Page 39: Spare Parts List For Suction System Of Stand
SpAre pArTS DIAgrAm PS 3.25 SucTIoN SySTem for STAND pS 3.25 Description 0551 706 Siphon hose 9850 638 Tie wrap (2) 0558 659A Return tube 0279 459 Clip 0295 565 Inlet screen 0558 672 Siphon tube assembly (includes items 1-5) -
Page 40: Spare Parts List Of Upright Cart Assembly
SpAre pArTS DIAgrAm PS 3.25 uprIghT cArT ASSemBly pS 3.25 Description 0290 207 Handle assembly (includes items 6-7) 0290 208 Cart weldment 0278 373 Wheel (2) 0294 534 Spacer (4) 9890 104 Axle cap (2) 0295 608 Screw (2) 0509 386 Washer (6) 0294 635 Plug (2) -
Page 41: Important Notes On Product Liability
- for products to which attempts at repairs have been carried out by to the products listed for that customer on the Internet under www.wagner- unauthorised persons. group.com/profi-guarantee. - Page 42 eu Declaration of conformity eu-conformiteitsverklaring We declare under sole responsibility that this product Wij verklaren dat dit product voldoet aan de volgende conforms to the following relevant stipulations: normen: 2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU 2006/42/EG, 2014/30/EU, 2011/65/EU, 2012/19/EU Applied harmonised norms: En normatieve dokumenten: EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN...
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Page 43: Sales And Service Companies
Sachsen J. Wagner GmbH Service-Stützpunkt Olbernhauer Straße 11 09526 Heidersdorf Tel. 03 73 61 / 1 57 07 Telefax 03 73 61 / 1 57 08 WAgNer koNTAkTNeTZ DeuTSchlAND, Im INTerNeT Zu fINDeN uNTer: WWW.WAgNer-group.com/profI... - Page 44 J. Wagner Ges.m.b.H. Wagner Spraytech Wagner Spraytech (UK) Limited Ottogasse 2/20 Scandinavia A/S The Coach House 2333 Leopoldsdorf Helgeshøj Allé 28 2 Main Road Österreich Middleton Cheney OX17 2ND 2630 Taastrup Tel. +43/ 2235 / 44 158 Great Britain Denmark...
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