WAGNER ProSpray 3.21 Original Operating Manual
Airless high-pressure spraying unit
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Also See for ProSpray 3.21:
- Owner's manual (132 pages) ,
- Operating manual (96 pages) ,
- Operating manual (32 pages)
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Summary of Contents for WAGNER ProSpray 3.21
- Page 1 Operating manual ProSpray 3.29 • 3.31 Airless high-pressure spraying unit Models: 0558023 0558044 0558051 0558024 0558052 0558391 Original operating manual ProSpray 3.29 • 3.31 Edition 5 / 2014 0558 934G...
- Page 2 Before any work is done on the unit or for every break in work the following rules must be observed: 1. Release the pressure from spray gun and hose. 2. Secure the WAGNER spray gun using the safety catch on the trigger. 3. Switch off unit. Be safety conscious!
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Page 3: Table Of Contents
Contents Contents Page Page Safety regulations for Airless spraying ........4 Remedy in case of faults ..............14 Explanation of symbols used .............. 4 Servicing ....................16 Electric Safety .................... 5 Electrostatic charging (formation of sparks or flames) ....5 10.1 General servicing ...................16 10.2 High-pressure hose................16 General view of application ............. -
Page 4: Safety Regulations For Airless Spraying
• Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over. Danger of explosion from solvent, paint fumes and incompatible materials only use WAgnER original-high-pressure hoses in order to ensure functionality, safety and durability. Danger of injury from inhalation of harmful vapors HAZARD: EXPLoSIon oR FIRE Notes give important information which should Solvent and paint fumes can explode or ignite. -
Page 5: Electric Safety
Safety regulations Electric Safety • Follow material and solvent manufacturer’s warnings and instructions. Be familiar with the coating material’s MSDS Electric models must be earthed. In the event of an electrical short sheet and technical information to ensure safe use. circuit, earthing reduces the risk of electric shock by providing an • Use lowest possible pressure to flush equipment. escape wire for the electric current. -
Page 6: General View Of Application
WAGNER ProSpray units are electrically driven high-pressure spraying units. Viscosity A gear unit transfers the driving force to a crankshaft. The crankshaft moves the pistons of the material feed pump up and down. -
Page 7: Legend For Explanatory Diagram Prospray 3.29 / 3.31
Description of unit Legend for explanatory diagram ProSpray 3.29 / 3.31 1 Spray gun 9 Cart 2 High-pressure hose 10 Relief valve Lever position vertical – PRIME ( k circulation) 3 Oil cup for EasyGlide (EasyGlide prevents increased wear of the packings) Lever position horizontal – SPRAY ( p) 4 Oil level gauge 11 Digital Electronic Spray Control (DESC) -
Page 8: Technical Data
Description of unit Starting operation Starting operation Technical data ProSpray 3.29 ProSpray 3.31 High-pressure hose, spray gun and separating Voltage: 110-120 Volt, 50/60 Hz Max. current consumption: 13 A 15 A 1. Screw the high-pressure hose (2) to the coating material Power cord: 3 x 1.5 mm –... -
Page 9: Control Panel Indicators
Starting operation Solid Green When the pressure indicator is solid green, the sprayer is operating between 12 MPa (120 bar) and 23 MPa (230 bar). A solid green pressure indicator means: • The sprayer is at the proper pressure setting for spraying oil- based and latex house paints • The sprayer is operating at peak performance at a high pressure setting • If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following:... -
Page 10: Cleaning Preserving Agent When Starting-Up Of Operation Initially
Starting operation Cleaning preserving agent when starting-up Digital Electronic Spray control (DESc) of operation initially The Digital Electronic Spray Control (DESC) increases the functionality of the sprayer. It is installed directly below the pressure control 1. Immerse the suction tube (Fig. 7, Item 1) and return hose (2) knob on the control panel. - Page 11 The Timers screen shows the total time the MENU-1 SELECT-4 If you forget or misplace your security code, you can contact Wagner sprayer has been turned on as well as the customer service for assistance. total time the sprayer has been running (pumping).
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Page 12: Spraying Technique
Never pull on the high-pressure hose to move the device. Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a hose system. 25 - 30 cm... -
Page 13: Cleaning The Unit (Shutting Down)
Cleaning the unit (shutting down) Cleaning the unit (shutting down) cleaning unit from outside A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no First of all pull out mains plug from socket. circumstances may any remaining coating material dry and harden in the unit. -
Page 14: Cleaning Airless Spray Gun
Cleaning the unit (shutting down) Remedy in case of faults Cleaning Airless spray gun Assembly 1. Place intake filter (3) with the long cone into the gun housing. 1. Rinse Airless spray gun with an appropriate cleaning agent. 2. Screw in grip (2) into the gun housing and tight en. 2. - Page 15 TRANSDUCER when the sprayer shuts down because of when the transducer has become high current or when the sprayer goes into current fold back mode. disconnected or is defective. Take the sprayer to a Wagner Take the sprayer to a Wagner authorized service center for repair. authorized service center for repair. Check Motor Screen...
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Page 16: Servicing
The risk of damage rises with the age of the high- 5. When it reaches the bottom, dead-center of its stroke, turn pressure hose. Wagner recommends replacing high- the pressure control knob back to minimum pressure. The pressure hoses after 6 years. -
Page 17: Packings
Repairs at the unit 14. Unscrew lower housing (Fig. 13, Item 10) with adjusting 8. Push piston (4) downward out of the upper housing (6). Check wrench while holding the upper housing (11) securely with a piston for wear and replace if necessary. second adjusting wrench. 9. Remove upper packing (8) and lower packing (9) from the 15. -
Page 18: Prospray 3.29 / 3.31 Connection Diagram
Repairs at the unit 12. Insert upper packing (Fig. 15) with O-ring (1) and protruding 18. Lubricate installation tool and piston (4) with machine grease. lip (2) downward into the upper housing (6). 19. Push piston (4) through the lower and upper packings until the upper end of the piston protrudes from the threaded joint (7). -
Page 19: Appendix
Appendix Appendix 11.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. -
Page 20: Airless Tip Table
TradeTip 3 tip F thread (11/16 - 16 UN) G thread (7/8 - 14 UN) up to 270 bar for Wagner spray guns for Graco/Titan spray guns Order no. 0289391 Order no. 0289390 (27 MPa) All of the tips in the table below are supplied together with the appropriate gun filter. - Page 21 Appendix Application Tip marking Spray Bore Spraying Gun filter Order no. angle inch / mm width mm 1) Roof coatings 20° 0.023 / 0.58 white 0553223 30° 0.023 / 0.58 white 0553323 40° 0.023 / 0.58 white 0553423 50° 0.023 / 0.58 white 0553523 60°...
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Page 22: Pump-Runner
Appendix 12.5 Pump-Runner (Order No. 2306987) Universal accessories for cleaning, clean transportation and preservation of the pump unit. Features: • Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior • No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak • Better protection • Simple assembly Suitable for the following models: Diaphragm Pumps Double-stroke piston pumps SF 21 Finish 270/370 PS 24 PS 3.25 SF 23 Nespray Deco PS 26 PS 3.29 SF 27 Nespray 31... -
Page 23: Sales And Service Companies
Tel. +45/43/ 27 18 18 office@wagner-group.at Telefax +45/43/ 43 05 28 5 p per minute (landline) wagner@wagner-group.dk WSB Finishing Equipment Wagner Spraytech Iberica S.A. Wagner Colora Srl Veilinglaan 56-58 P.O. Box 132, Crta. N-340 Via Italia 34 1861 Wolvertem 08750 Molins de Rey... -
Page 24: Accessories For Prospray 3.29 / 3.31
Accessories illustration ProSpray 3.29 / 3.31 ProSpray 3.29 • 3.31... - Page 25 Item Part No. Description 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 0296 441 Pole gun 120 cm, G-thread 7/8” 0296 443 Pole gun 120 cm, F-thread 11/16” 0296 442 Pole gun 200 cm, G-thread 7/8”...
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Page 26: Spare Parts List For Main Assembly
Spare parts list ProSpray 3.29 / 3.31 Main Assembly ProSpray 3.29 • 3.31... - Page 27 Item Part No. Description Item Part No. Description 0290 270 Motor shroud 0507 782 Suction tube 0508 559 Screw (2) 0290 253 Grommit 0290 269 Belly pan 0551 778 Transducer assembly 9802 266 Screw (2) 9805 348 Screw (4) 0290 228 Door 0290 252 Control panel cover with label...
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Page 28: Spare Parts List For Fluid Section
Spare parts list ProSpray 3.29 / 3.31 Fluid section ProSpray 3.29 • 3.31... - Page 29 Item Part No. Description 0290 263 Retainer 0290 255 Jam nut 0290 276 Spacer ------- Upper packing 0290 249 Upper housing 0508 343 Fitting ------- Lower packing 0508 712 Guide ring 0507 730 O-ring (2) 0507 731 O-ring (2) 0290 250 Lower housing 0290 251 Piston rod 0507 734...
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Page 30: Spare Parts List For Drive Assembly
Spare parts list ProSpray 3.29 / 3.31 Drive Assembly ProSpray 3.29 • 3.31... - Page 31 Item Part No. Description 0558 323A Housing assembly 0290 241 Slider assembly 0290 254 Thrust washer 0290 239 Gear/crankshaft assembly 0290 240 1st stage gear 0290 287 Motor assembly 0508 559 Screw (6) 0558 558 Baffle assembly 0509 218 Screw (4) 0558 541 Electronic control assembly (PS 3.29) 0558 542...
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Page 32: Spare Parts List Of Filter Assembly
Spare parts list ProSpray 3.29 / 3.31 Filter assembly Item Part No. Description Item Part No. Description 0524 918 Filter housing 0290 264 Housing 14058 Conical spring 0507 745 Gasket 0508 748 Filter, 60 mesh (standard) 0558 727 Bypass valve assembly (includes item 9) 0508 451 Filter, 30 mesh 0507 931... -
Page 33: Spare Parts List For Suction System For Low Boy Cart
Spare parts list ProSpray 3.29 Suction system for low boy cart Item Part No. Description 0507 964 Return hose 0507 965 Siphon tube 5006 536 Inlet screen 0507 783 Clamp 0507 967 Siphon tube adapter ------- Tie wrap (not shown) ProSpray 3.29 • 3.31... -
Page 34: Spare Parts List For Upright Cart
Spare parts list ProSpray 3.29 / 3.31 upright cart assembly Item Part No. Description Item Part No. Description 0290 207 Handle assembly (includes items 8-9) 9820 305 Washer (2) 9805 352 Screw (2) 0555 319 Jam nut 0290 257 Bushing 0290 236 Cam assembly 0290 235... -
Page 35: Spare Parts List For Low Boy Cart
Spare parts list ProSpray 3.29 Low boy cart assembly Item Part No. Description 0290 290 Cart 0508 381 Drip cup 0290 291 Wheel 0294 534 Wheel spacer 9890 104 Axle cap 9805 230 Drip cup screw 0509 386 Washer 0295 608 Screw 9885 571 Plug... -
Page 36: Important Notes On Product Liability
Wagner waste electrical or electronic equipment and will product, are the responsibility of the customer. dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. ProSpray 3.29 • 3.31...
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