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Summary of Contents for WAGNER 558019
- Page 1 ® Operating manual ProSpray 3.21 Airless high-pressure spraying unit Models: 0558019 0558046 Original operating manual ProSpray 3.21 Edition 4 / 2011 0558 932E...
- Page 2 The operating instructions state that the following points must always be observed before starting up. Faulty units must not be used. Secure Wagner spray gun using the safety catch on the trigger. 3. Ensure that the unit is properly earthed. The connection must take place through a correctly earthed two-pole and earth socket outlet.
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Page 3: Table Of Contents
Contents Contents Page Page Safety regulations for Airless spraying ....... 4 Remedy in case of faults ..........13 Earthing instructions............5 Servicing ...............14 General view of application...........6 10.1 General servicing ............14 Application................6 10.2 High-pressure hose ............14 Coating materials .............6 Repairs at the unit ............14 Description of unit ............6 11.1 Relief valve..............14 Airless process ..............6... -
Page 4: Safety Regulations For Airless Spraying
Safety Regulations Safety regulations for Airless spraying This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard. -
Page 5: Earthing Instructions
Safety regulations HAZARD: HAZARDOuS VAPORS HAZARD: eXPLOSION HAZARD Due TO INCOMPATIBLe MATeRIALS Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with Will cause severe injury or property damage. body. Vapors can cause severe nausea, fainting, or poisoning. -
Page 6: General View Of Application
Pressed through the tip at a pressure of component coating materials, dispersions, latex paints. up to a maximum of 221 bar (22,1 MPa), the coating material No other materials should be used for spraying without is atomised. This high pressure has the effect of micro fine WAGNER’s approval. atomisation of the coating material. As no air is used in this process, it is described as an AIRLESS process. Filtering... -
Page 7: Legend For Explanatory Diagram Prospray 3.21
Description of unit Legend for explanatory diagram ProSpray 3.21 1 Spray gun 9 Oil button 2 High-pressure hose 10 Oil level gauge 3 Return hose 11 ON/OFF switch 4 Suction hose 12 Control panel indicators 5 Frame 13 Pressure control knob 6 Drip cup 14 Oil cup for EasyGlide (EasyGlide prevents 7 Power cord... -
Page 8: Technical Data
Description of unit Starting operation Starting operation Technical data Voltage: 100-120 Volt , 50/60 Hz High-pressure hose, spray gun and Max. current consumption: 9.0 A separating oil Power cord: 3 x 1.5 mm – 6 m or 2.5 m 1. Screw the pressure gauge (1) to the coating material Acceptance capacity: 900 Watt outlet (Fig. 2, Item 2). -
Page 9: Control Panel Indicators
Starting operation Solid Green When the pressure indicator is solid green, the sprayer is operating between 12 MPa (120 bar) and 23 MPa (230 bar). A solid green pressure indicator means: • The sprayer is at the proper pressure setting for spraying oil-based and latex house paints • The sprayer is operating at peak performance at a high pressure setting • If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green, it indicates one of the following: a. -
Page 10: Cleaning Preserving Agent When Starting-Up Of Operation Initially
Starting operation Spraying technique Spraying technique Cleaning preserving agent when starting- up of operation initially Injection hazard. Do not spray without the tip 1. Immerse the suction tube (Fig. 6, Item 1) and return hose guard in place. NeVeR trigger the gun unless (2) into a container with a suitable cleaning agent. the tip is completely turned to either the spray 2. Turn the pressure control knob counterclockwise (3) to or the unclog position. -
Page 11: Handling The High-Pressure Hose
3. Switch the unit ON. 4. Pull the trigger of the spray gun in order to pump the Only use WAGNeR original-high-pressure hoses remaining coating material from the suction hose, high- in order to ensure functionality, safety and pressure hose and the spray gun into an open container. -
Page 12: Suction Filter
Cleaning the unit (shutting down) Suction filter Cleaning Airless spray gun 1. Rinse Airless spray gun with an appropriate cleaning agent. A clean suction filter always guarantees maximum feed quantity, constant spraying 2. Clean tip thoroughly with appropriate cleaning agent so pressure and problem-free functioning of the that no coating material residue remains. -
Page 13: Remedy In Case Of Faults
Piston is worn. Remove and replace piston. Increased pulsation at the spray Incorrect high-pressure hose type. 1. Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability. Tip worn or too large. Replace tip. Pressure too high. Turn pressure control knob to a lower number. -
Page 14: Servicing
General servicing remove the front cover. Servicing of the unit should be carried out once annually by the 2. Switch the unit ON and then OFF so that the piston rod is WAGNER service. positioned in the lower stroke position. 1. Check high-pressure hoses, device connecting line and plug for damage. Danger of crushing - do not reach with the 2. Check the inlet valve, outlet valve and filter for wear. -
Page 15: Packings
Repairs at the unit 11.3 Packings 1. Remove inlet valve housing in accordance with the steps in Chapter 11.2, Page 14. 2. It is not necessary to remove the outlet valve. 3. Unscrew both cylinder head screws (Fig. 13, Item 1) from the pump manifold (2) with a 3/8 inch hexagon socket head wrench. 4. Slide the pump manifold (2) and piston (3) forward until the piston is out of the T-slot (9) on the slider assembly (4). -
Page 16: Prospray 3.21 Connection Diagram
Repairs at the unit 17. Carefully tighten retainer nut (5) with adjusting wrench 18. Slide the top of the piston (3) into the T-slot (9) on the slider assembly (4). 19. Position the pump manifold (2) underneath the gear unit housing and push up until it rests against the gear unit housing. 20. Attach pump manifold (2) to the gear unit housing. 21. Screw pump manifold (2) tightly to gear unit housing. 22. Lubricate O-ring (Fig. 11, Item 6) between pump manifold (2) and inlet valve housing with machine grease. Screw inlet valve housing to the pump manifold. 23. Insert the elbow on the siphon assembly into the bottom of the pusher stem housing. -
Page 17: Appendix
Appendix Appendix 12.1 Selection of tip To achieve faultless and rational working, the selection of the tip is of the greatest importance. In many cases the correct tip can only be determined by means of a spraying test. Some rules for this: The spray jet must be even. -
Page 18: Airless Tip Table
Appendix 12.4 Airless tip table WAGNeR without tip without tip Trade Tip 2 F thread (11/16 - 16 UN) G thread (7/8 - 14 UN) up to 270 bar for Wagner spray guns for Graco/Titan spray guns Order no. 0556 042 Order no. 0556 041 (27 MPa) Application Spray Bore Spraying marking angle... -
Page 19: Tempspray
Appendix 12.5 TempSpray The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulated from 20°C to 60°C). Advantages: • Constant paint temperature even at low outside temperatures • Considerably better working of high viscosity coating materials • Increased application efficiency • Savings in solvents due to reduction in viscosity • Adaptable to all airless units Order No. Description TempSpray H 126 (ideal for lacquer jobs) 2311659 Basic unit 1/4“ incl. stainless steel hose, DN6, 1/4“, 10m 2311852... -
Page 20: Pump-Runner
Appendix 12.6 Pump-Runner (Order No. 2306987) Universal accessories for cleaning, clean transportation and preservation of the pump unit. Features: • Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior • No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak • Better protection • Simple assembly Suitable for the following models: Diaphragm Pumps Double-stroke piston pumps SF 21 Finish 270/370 PS 24 PS 3.25 SF 23 Nespray Deco PS 26 PS 3.29 SF 27 Nespray 31 PS 30... -
Page 21: Sales And Service Companies
Shibei Industrial Zone • Shanghai, 200436 China Tel. 0086/2166521858 • Fax: 0086/2166529819 • wagnersh@public8.sta.net.cn France J. Wagner France S.A.R.L. • Parc de Gutenberg - Bâtiment F • 8 voie la Cardon • 91127 Palaiseau Cedex Tel. +33/1/825 011 111 • Fax: +33/1/698 172 57 • division.batiment@wagner-france.fr Italia Wagner Colora S.R.L. -
Page 22: Accessories For Prospray 3.21
Accessories illustration ProSpray 3.21 ProSpray 3.21... - Page 23 Item Part No. Description 0296 388 Spray gun AG 08, F-thread 0296 386 Spray gun AG 08, G-thread 0502 166 Spray gun AG 14, F-thread 0502 119 Spray gun AG 14, G-thread 0296 441 Pole gun 120 cm, G-thread 7/8” 0296 443 Pole gun 120 cm, F-thread 11/16” 0296 442 Pole gun 200 cm, G-thread 7/8”...
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Page 24: Spare Parts List For Main Assembly
Spare parts list ProSpray 3.21 Main Assembly BS4343 NEMA 5-15P 0558 466 0290 281 ~110V ~120V 2.5 m ProSpray 3.21... - Page 25 Item Part No. Description Item Part No. Description 0290 230 Motor shroud 0558 298A Fluid section assembly 9805 403 Set screw 0290 205 Pusher assembly 9810 103 0508 553 Screw (2) 0524 353 9800 319 Screw 9800 319 Screw (2) 0551 757 Transducer jumper 9822 627 Washer (2)
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Page 26: Spare Parts List For Fluid Section
Spare parts list ProSpray 3.21 Fluid section ProSpray 3.21... - Page 27 Item Part No. Description Item Part No. Description 0509 594 Retainer 9871 160 O-ring 0509 584 Piston guide 0508 748 Filter ------- Upper packing 0508 603 Bearing ring 0551 756 Transducer assembly 0508 601 Filter housing 0507 517 Pipe plug 0508 602 Conical spring 0290 209 Pump manifold...
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Page 28: Spare Parts List For Drive Assembly
Spare parts list ProSpray 3.21 Drive Assembly Item Part No. Description 0524 637A Housing assembly 0509 121 2nd stage gear 0558 373 Motor assembly, 120V (includes items 5-7) 9800 319 Screw (4) 0522 018 Capacitor assembly 0290 217 Baffle assembly 0512 340 0551 714 Cord grip (2)* 0558 449 Bracket* 0551 980 Lock nut*... -
Page 29: Spare Parts List Of Frame
Spare parts list ProSpray 3.21 Stand Item Part No. Description 9805 367 Screw (3) 0290 215 Drip cup 0290 211 Leg, right 0294 635 Plug 0290 214 Foot 0508 660 Screw (2) 0294 635 Plug 0290 219 Cord holder 0290 214 Foot 0290 210 Leg, left 0290 203... -
Page 30: Spare Parts List For Suction System
Spare parts list ProSpray 3.21 Suction system Item Part No. Description 0551 706 Siphon hose 9850 638 Tie wrap (2) 0551 707 Retun tube 0279 459 Clip 0295 565 Filter 0551 705 Siphon tube assembly (includes items 1-5) ProSpray 3.21... -
Page 31: Important Notes On Product Liability
4 weeks of the day of delivery by the authorised specialist shop. for products that have been partially or fully taken apart. Registration can be completed on the Internet under www.wagner-group. com/profi-guarantee. The guarantee certificate is valid as confirmation, as is the original purchase document that carries the date of the 5.
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