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Pro-Line Boats 28 Express 2006 Owner's Manual

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2006
Owner's Manual
28 Express
Specifications subject to change without notice. Actual boats may vary from drawings and/or photos.
Copyright 2005 Pro-Line Boats Inc., PO Box 1348, Crystal River, FL 34423
All rights reserved. December 23, 2005

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Summary of Contents for Pro-Line Boats 28 Express 2006

  • Page 1 2006 Owner’s Manual 28 Express Specifications subject to change without notice. Actual boats may vary from drawings and/or photos. Copyright 2005 Pro-Line Boats Inc., PO Box 1348, Crystal River, FL 34423 All rights reserved. December 23, 2005...

  • Page 3: Table Of Contents

    Table of Contents Page Introduction Specifications ............Dealer Responsibilities .
  • Page 4 Page Direct Current (DC) ..........Battery Charger .
  • Page 5 Page Cabin Appliances & Accessories ......... Alcohol/Electric Stove .
  • Page 6 Page Service and Care Fiberglass and Gelcoat ..........Epoxy Barrier Coat and Bottom Paint .

  • Page 7: Introduction

    Introduction Congratulations on the purchase of your new Pro-Line Boats 28 Express sport fishing boat. Welcome into the proud family of satisfied Pro-Line owners. Every expedition lets you enjoy the outstanding features designed into every boat we construct. Your new Pro-Line is more than just a boat, it's a whole new lifestyle.

  • Page 8: Customer Responsibilities

    • Read and understand the limited warranty. Sign the warranty registration card and mail it to Pro-Line Boats. • Contact your local Pro-Line dealer for assistance with any warrantable repairs.

  • Page 9: Yacht Certification

    The Pro-Line Boats Limited Warranty is attached to the warranty card. After signing the warranty card, your dealer will provide you with your copy of the warranty and mail the warranty card to Pro-Line Boats, Inc. A copy of the Pro-Line Boats Limited Warranty is also included in this chapter.
  • Page 10 The Ten Year Limited Hull Structural Warranty is transferable to subsequent owners for a nominal fee. Please contact your dealer or Pro-Line Boats to obtain the applicable transfer form so that the new owner will have piece of mind knowing that their pre-owned boat comes with the same structural hull warranty...

  • Page 12: Safety

    Safety Your Pro-Line boat has been constructed with safety in mind. But, remember, boating safety and the safety of your passengers is YOUR ultimate responsibility. You should fully understand the operations of your vessel as well as the basics in boating safety. Your local U.S.

  • Page 13: Where Co May Accumulate

    • Contact medical help. If the victim is not breathing, perform rescue breathing or approved cardiopulmonary resuscitation (CPR), as appropriate, until medical help arrives. Prompt action can mean the difference between life and death. • Shut off potential sources of CO, if possible. Correct ventilation problems and/or repair exhaust problems as appropriate.

  • Page 14: Fire

    • Know where and how CO may accumulate in and around your boat. • Maintain fresh air circulation throughout the boat at all times. Run exhaust blowers whenever the generator is operating. • Know where your engine and generator exhaust outlets are located and keep everyone away from these areas.

  • Page 15: Flooding

    In addition, here is a list of suggested equipment you should have aboard your Pro-Line: • • First aid kit and blankets Anchor and sea anchor with sufficient line • • Mooring lines and fenders Bailing device • • Combination oar/boat hook Tool kit and lubricant •...

  • Page 16: Regulations

    • All passengers keep away from lines under stress in case they break and recoil. Regulations The USCG is the authority of all waterways. Local authorities enforce State Boating Regulations. You are subject to marine traffic laws and "Rules of the Road" for both federal and state waterways. Therefore, you must submit to boarding if requested by the proper authority.

  • Page 17: Controls

    Controls Controls and engine systems vary greatly from one engine manufacturer to another. Please read your engine owner’s manual carefully. Note: If your engine package was not factory installed, some components that are normally standard installations may not be included. Throttle &...

  • Page 18: Electronic Throttle & Shift Controls (Optional)

    Electronic Throttle & Shift Controls (Optional) Some engine packages (i.e., Mercury Verado, Mercury Opti Max DTS, etc.) include electronic throttle & shift controls. This feature is also available as an option for all other engine packages. The electronic throttle & shift controls provide easier shift and throttle functions and little or no resistance. You may occasionally feel some friction at the binnacle but this can be adjusted at the binnacle per the instructions provided by the engine manufacturer.

  • Page 19: Steering Wheel

    temperature is cold because subsequent expansion could cause leaking or damage to your system. Refer to the owner’s manual that was provided by your engine manufacturer. After every 24 hours of operation check all nuts, caps, and hose fittings for tightness. Make sure the hoses are not chafing or kinking on sharp corners.

  • Page 20: Windlass (Optional)

    of the port switch in small increments until the list is corrected. To avoid over trim, allow a few seconds between tab adjustments to allow the boat to respond. If you over trim, simply give the over trimmed tab an adjustment in the opposite direction. Push the top half of both rocker switches in half-second increments to trim the bow down.
  • Page 21 Windlass Windlass Switch Refer to the owner’s manual that was provided by the manufacturer of the Windlass for operational procedures and information related to the care and maintenance of their product. When in doubt, always defer to the Windlass manufacturer’s instructions and/or recommendations.

  • Page 22: Systems And Accessories

    Systems and Accessories Electrical System 110 Volt Outlets - GFI Protected There are 2 (two) 110 volt/ground fault interrupter (GFI) outlets installed in the cabin. One is located in the galley. The other is located on the starboard wall of the head and is protected by a plastic cover that lifts up for easy access.

  • Page 23: Direct Current (Dc)

    If the Polarity Light (red) comes on, you may have a problem with the shore power cable or your power source. Unplug the shore power immediately and do not use it until a qualified technician corrects this potentially dangerous situation. The AC volts and the AC amperes gauges allow you to monitor the AC power usage.

  • Page 24: Generator - 2.5 Kw Diesel (Optional)

    Caution: To avoid possible alternator/battery damage on twin-engine installations, make sure that the dual battery switches are never left so both engines are connected together, (i.e., never leave a switch on “BOTH” or “ALL” or “1 and 2”). The preferred switch position is port engine to position one (1) on the port battery switch and starboard engine to position two (2) on the starboard battery switch.

  • Page 25: Shore Power With Cord

    Before attempting to operate the generator, the boat must be in the water or have some type of water flushing system going into the generator water pick up. The generator seacock is mounted on the port side in the bilge. Inspect the seacock and ensure that it is open and that the hoses are all connected. Starting the Generator- The generator control panel and hour meter are located on the port cabin wall next to the AC/DC Panel.

  • Page 26: Circuit Breakers

    plugging into shore power. The AC main breaker is located on the AC panel on the port aft cabin wall. Please refer to the owner’s manual provided by the manufacturer of the shore power unit for operational procedures and for information related to the care and maintenance of their product. When in doubt, always defer to the shore power manufacturer’s instructions and/or recommendations.
  • Page 27 Accessory - This 5 amp switch can be used for the optional flat screen television or an additional dealer installed accessory. Please check the amp rating of any new component and/or additional accessory before installation. If you have selected the optional flat screen television, see additional information on this component in the Cabin Appliances and Accessories section of this manual.
  • Page 28 Washdown - To activate the washdown pump, which is located on top of the starboard aft stringer, depress the switch to the up or forward position. The washdown pump draws its water from the same seacock that the baitwell pump draws its water. To turn the pump off, depress the switch in the down position.

  • Page 29: Lighting Systems

    is not charged and flooding occurs, the boat could swamp causing damage and possible loss of life or property. Depressing the applicable bilge pump switch (Bilge 1, Bilge 2 or Fwd) to the up or forward position activates the corresponding bilge pump. If for some reason the indicator light on your bilge pump switch comes on, check your bilge for water.

  • Page 30: Navigation & Anchor/All Around Lights

    Navigation and Anchor/All Around Lights The navigation and anchor/all around lights are required to be used for operation at night or under low visibility conditions to indicate your position to other boaters. Visually check the operation of your navigation and anchor/all around lights and verify that the lights are free from obstructions. You should check your navigation lights monthly during optimum visibility conditions.

  • Page 31: Instrumentation

    Courtesy/Dome Light Spreader Lights Two push in switches for the spreader lights and courtesy light are located on the base of the courtesy light. • To operate the courtesy light - Press the switch labeled courtesy once to turn on the white courtesy light.
  • Page 32 Note: For boats rigged with analog gauges (i.e., Faria), the gauge configuration may include individual gauges for temperature, trim, volts and fuel gauges or a multifunction gauge that includes these 4 gauge functions. For boats rigged with digital gauges, the temperature, trim, volts and fuel gauges are incorporated into the tachometer gauge.

  • Page 33: Air Conditioning System (Optional)

    For specific information related to your gauges, refer to the materials in your owner’s package that was provided by the gauge manufacturer. Air Conditioning System (Optional) The air conditioner unit is installed under the V berth in the main salon of the cabin and comes equipped with 3 types of vents that are located in the main salon, the mid berth and the head area.
  • Page 34 thermostat panel (refer to the manufacturer’s owners manual). The air conditioner thru hull on the side of the boat will be releasing water to ensure that the air conditioner is running cool. Locate one of your air conditioner vents and feel the air flow to see if the air is cooling. Check to make sure that raw water is being discharged from the boat via the thru hull located on the side of the hull.

  • Page 35: Fresh Water / Cabin Water System

    Air Conditioner System The following is a typical air conditioner installation. Some installations may vary. Located under the access panel beneath the mid-berth cushion. To maintain proper water flow to the air conditioner, check and clean the seawater strainer by unscrewing the bottom clear container.

  • Page 36: Fresh Water Tank Fill

    39-Gallon Fresh The fresh water tank can be Water Tank accessed hatch located under the mattress in the mid-berth. The fresh Forward Bilge water pump (not shown in Pump & this photo) is located on the Automatic Float Switch port side of the fresh water tank.

  • Page 37: Fresh Water Faucet In Main Cabin

    • Main cabin sink in the galley • Head sink and/or shower • Transom sink Turn on the fresh water switch located on the AC/DC panel to blow out any air that may be trapped in the water lines. When you turn on any of the faucets, you will hear the pump run. Fresh Water Faucet in Main Cabin (Hot &...

  • Page 38: Head Waste System

    Head Waste System WHAT IS THE LAW? Congress enacted the Clean Water Act of 1972 (amended in 1987). This law addresses a wide spectrum of water pollution problems, including marine sewage from boats in navigable U.S. waters including coastal waters up to three miles offshore. The law further provides for "no discharge"...

  • Page 39: Sea Water System

    Overboard Discharge (Optional) – If you have selected this optional system, your boat is equipped to offer you the option of using either dockside or overboard discharge to pump out the waste tank. Before using the overboard discharge system, be sure to check with your local authorities, Coast Guard, local marina or your dealer for the rules and/or laws that may apply specifically in your area.

  • Page 40: Bilge Pumps

    The 35 gallon capacity baitwell tub is located aft of the helm seat. It comes equipped with an aerator head, 2 overflow drains that allow circulation to keep bait alive, a plug for the drain and a baitwell light. The bait station is also equipped with the following: Clear lid Drink Holder...

  • Page 41: Fish Boxes With Macerator Pumps

    Bilge Pump 2 is a high water bilge pump. The float switch for this pump is located aft of the port battery trays. Bilge Pump 2 (High Water Pump) Forward Bilge Pump with Float Switch is Float Switch mounted aft of the port battery tray Bilge Pump 1 with Float...

  • Page 42: Fuel/Oil Systems

    seacock is open and depress the switch again. When not in use, the washdown switch should be left in the off (down or aft) position. The round filter attached to the side of the washdown pump should be removed and cleaned often with running water. Fuel/Oil Systems Fuel Tank The 200-gallon fuel tank on your Pro-Line is constructed of heavy gauge aluminum with internal baffling...

  • Page 43: Fuel Water Separators

    The fuel sender is equipped with a float that moves up and down with the fuel level in the tank. The fuel level information is sent to the fuel gauge and keeps you informed of the approximate fuel level in the tank.

  • Page 44: Fuel / Oil Leaks

    If your optional engine package requires the installation of remote oil tanks, please refer to the owner’s manual provided by the engine manufacturer for operational procedures and for information related to the care and maintenance of their product. When in doubt, always defer to the engine manufacturer’s instructions and/or recommendations.

  • Page 45: Microwave (Optional)

    Do Not attempt to cook on top of the glass lid. Do Not close the glass lid until the stove has cooled completely. To Operate the Stove Using the Electrical System • Locate the stove switch and AC main switch on the AC/DC panel in the cabin and turn both of these switches to the on position.

  • Page 46: Am/Fm Stereo With Cd Player, Speakers And Remote (Optional)

    Refrigerator Door Latch Refrigerator Temperature Controls AM/FM Stereo with CD Player, Speakers and Remote (Optional) The AM/FM stereo comes equipped with a CD player, remote and 4 speakers. The installation locations are as follows: • AM/FM Stereo with CD player – Installed on the galley wall •...

  • Page 47: Upgraded Stereo Package (Optional)

    Based upon availability from our vendors, this equipment changes from time to time. Therefore, we request that you refer to the owner’s manual provided by the manufacturer of the XM unit for operational procedures and for information related to the care and maintenance of their product. Upgraded Stereo Package (Optional) This upgraded stereo package adds the following electronics to the optional AM/FM stereo w/CD player and remote: upgraded speakers, woofer and amplifier.

  • Page 48: Windshield With Vent

    Cabin Hatches - A cabin hatch complete with screen is installed in the ceiling of the main cabin. To open the window, remove the screen, turn both levers forward and push the hatch open to the desired position. To hold the hatch in place, tighten the black plastic cylinders on both of the mounting arms.

  • Page 49: Cabin / Companionway Door

    Cabin Door / Companionway Door The acrylic cabin door is equipped with a locking latch, doorstop and a slide mechanism. To open the door, just press the latch on the latch assembly to the right and slide the cabin door to the starboard side.
  • Page 50 Access Hatch Locations Port aft stanchions of the optional hard top frame Starboard aft stanchions of the optional hard top frame Wiring harness Fresh water fill Fresh water vent Fuel fill Port aft bow rail stanchions Fuel vent Starboard aft bow rail stanchions Water heater and galley sink (located on the forward wall Fuel hoses entering the fuel tank...

  • Page 51: Tackle Box

    Tackle Box The tackle box is located in the cockpit aft of the lounge seat. The box is equipped with 4 trays for storing your small fishing tackle equipment. Hardware Cleats Your boat is equipped with 1 standard and 6 pop-up cleats. They are installed to provide areas to permit you to tie off the boat at dockside, tie off to another boat that is anchored, secure bumpers/fenders, and/or tie off the anchor (when dropped) to prevent the line from pulling on the optional windlass, etc.

  • Page 52: Gunwale Trim / Rubrail

    Gunwale Trim / Rubrail A white rigid vinyl gunwale trim with a vinyl insert is installed at the juncture of the deck and hull. This durable trim provides a nice clean look and serves as somewhat of a cushion when you are docking, coming along side another vessel, etc.
  • Page 53 Port Side Thru Hull Locations Fresh Water Tank Vent Top Row / Left to Right 1) High Water Bilge Pump 2) Transom Sink Left to Right A/C Pump Out Shower Sump Pump Forward Bilge Pump Galley Sink Bottom Row / Left to Right Inboard &...

  • Page 54: Hard Top W/Storage Box (Optional)

    Hard Top with Storage Box (Optional) The anodized aluminum frame comes with a fiberglass hard top and built in storage box. A set of 4 rod holders is permanently mounted to the aft legs of the frame; providing you with additional rod holder capacity.

  • Page 55: Electronics (Optional)

    Galley – The sink and countertop in the galley are made of Staron 100% acrylic solid surface countertops. This product is supplied by Samsung and comes with a 10 Year Limited Warranty from the countertop manufacturer. The countertop is resistant to chemicals, fungus and bacterial growth and heat. It is practical and easy to maintain.

  • Page 56: Bonding System

    Bonding System All metal components that have water either going through them or touching them are bonded to the zinc anodes on the transom of the boat. The zinc anodes should be checked periodically and changed when needed.

  • Page 57: Operation & Performance

    Operation and Performance Trim / Tilt The power trim system allows the operator to raise and lower the motors throughout an infinite number of settings between its upper and lower limits. There is a trim setting that will yield maximum speed, stability or maneuverability for every throttle setting. Refer to your engine manual for specific questions regarding the trim and tilt.

  • Page 58: Propellers

    Propellers If your Pro-Line was ordered with a factory installed engine, it will have a propeller that has been performance tested to provide the best all-round performance for your engine/hull combination at sea level. In some situations, it may be desirable to re-prop your Pro-Line to enhance the desired performance needs for your area.

  • Page 59: Fueling

    • Check for fuel, oil and water leaks. If any leaks are found, shut down the engines and make the necessary repairs before continuing on with your voyage. • Follow the break-in procedures as recommended by the engine manufacturer for your engines.

  • Page 60: Service And Care

    Service and Care To enjoy trouble free use of your Pro-Line, follow the recommended procedures and instructions relating to the service and care of your boat. Failure to follow proper maintenance practices will result in shorter life of your equipment and may void your warranty. Much of the installed equipment on your Pro-Line is warranted separately.

  • Page 61: Graphics

    This is done so that the epoxy coat will properly adhere to the hull, and when done correctly, will not void the hull warranty. Pro-Line Boats does not recommend using an etching primer in lieu of sanding the bottom.

  • Page 62: Washdown Pump

    Washdown Pump The round filter attached to the side of the pump should be removed and cleaned often with clear water. Compass During periods of long storage, it is recommended that you remove the compass from the boat and store it in a location providing normal room temperature.

  • Page 63: Stainless Steel

    Stainless Steel Stainless steel is used for bow rails and deck fittings on your Pro-Line. Stainless steel is not completely free from corrosion attack. It is NOT stain or rust proof. When used in contact with chloride salts, sulfides or other rusting metals, stainless will discolor, rust or even corrode. The degree of surface oxidation is directly affected by local atmosphere and saltwater concentrations.

  • Page 64: Tackle Box

    Tackle Box Clean the tackle box trays and storage area using a soft cloth, warm water and a mild detergent. Windows The frames of the cabin hatches are made of cast or extruded aluminum. The lenses/windows of all 3 styles of windows (cabin hatches, cabin portholes and mid berth cabin window) are made of Lexan or tough acrylic.

  • Page 65: Curtain Package And Windscreen

    Curtain Package and Windscreen Canvas One of the best ways to keep Sunbrella brand fabrics looking good and to delay the need for deep or vigorous cleanings is to hose fabrics off on a monthly basis with clear water. This practice will help prevent dirt from becoming deeply imbedded in the fabric and eliminate the need for more frequent vigorous cleanings.

  • Page 66: Vinyl

    Vinyl Interior Vinyl - Cabin Headliner and Cabin Bolsters Clean periodically to maintain the appearance of the vinyl and to prevent the build-up of dirt and contaminants. Any stain, spill or soiling should be cleaned promptly to prevent the possibility of permanent staining.

  • Page 67: Countertops

    For additional information regarding the care and maintenance of this product, please refer to the Morbern brochure provided in your owner’s package for recommended methods to clean specific types of stains. Countertops - From Staron / Samsung Routine Cleaning of Countertops and Sinks - Use soap and water or an ammonia-based cleanser (such as glass cleanser).

  • Page 68: Teak And Holly

    Teak and Holly The optional teak and holly flooring is covered with a lacquer finish. Pick up loose dirt with a vacuum cleaner or Dust Buster and wipe up spilled materials with a clean damp cloth. For stubborn stains, you may use household products such as Old English Furniture Polish, Liquid Gold, Pledge, Endust, etc.

  • Page 69: Resealing

    • Place under cover. If the boat is stored on a trailer, loosen tie-down straps and place blocks beneath axles to relieve the load on the tires. For inboard/outboard engines only, to protect your boat during transport, the following procedures were affected at the factory prior to shipping and will need to be rectified prior to launch: •...
  • Page 70 Woody Wax Can be used on a variety of surfaces such as: • Aluminum and Metals – T-tops, tuna towers, anodized aluminum, aluminum, stainless, chrome, boat trailers, fishing gear, etc. • Fiberglass and Non-Skid – Fiberglass, non-skid decks and colored gelcoat. •...

  • Page 71: Appendix

    Appendix Helpful Check Lists Print and use these checklists, and do not operate your boat without doing the following: Each Time You Go On A Boat Trip Make sure you know where CO exhaust outlets are located on your vessel. Educate all passengers about the symptoms of CO poisoning and where CO may accumulate.

  • Page 72: Boat Identification Information

    Boat Identification Information Owner: Home Port: Dealer: Boat Name: Registration Number: Hull ID Number: Boat Model: LOA: Beam: Draft: Vertical Clearance: Hull: Deck: Interior: Warranty Registration Date: Fuel Capacity (Gallons): Ignition Key #: Cabin/Head Door Key #: Other Key #: Radio Call Letters: Bat.: Engine Make:...

  • Page 73: Trouble Shooting Chart

    Trouble Shooting Chart PROBLEM: POSSIBLE CAUSE Poor speed or fuel Wrong propeller for load or conditions. economy: Trim is in too far. Load is too far forward or too heavy. Boat has taken on water. Marine growth on hull. Line or anchor is dragging. Fuel is stale or partially blocked.

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