Shark HNG-4020 Operator's Manual
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Summary of Contents for Shark HNG-4020
- Page 1 OPERATOR’S MANUAL HNG-4020 HNG-3530 HNG-5030 For technical assistance or the SHARK dealer nearest you, call 1-800-771-1881 or visit our website at www.shark-pw.com 97-610...
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Page 3: Table Of Contents
CONTENTS Introduction & Important Safety Information Component Identification Installation Installation Guide 9-12 Check List Before Starting Assembly Instructions Operating Instructions Detergents & General Cleaning Techniques Shut-Down & Cleanup Storage Basic Facts Troubleshooting 18-19 Maintenance & Service 20-23 Heating Coils Propane Gas Burner Features 21-22 Burner Troubleshooting... - Page 4 CONTENTS Electrical Box, Time Delay, Parts List Electrical Box, Auto Start Electrical Box, Auto Start, Parts List Specifications 40-41 Warranty Model Number ______________________________ Serial Number ______________________________ Date of Purchase ____________________________ The model and serial numbers will be found on a decal attached to the pressure washer.
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Page 5: Introduction & Important Safety Information
To comply with the National Electrical code (NFPA INTRODUCTION 70) and provide additional protection from risk of electric shock, this pressure washer is equipped Thank you for purchasing our Pressure Washer. with a UL approved ground fault circuit interrupter This manual covers the operation and maintenance of (GFCI) power cord for machines rated 250V 30 the 301001D, 301007D, 352001A, 352007A, 402001A, amp or less, single phase. - Page 6 CAUTION: Hot discharge fluid. WARNING: Use only vapor pro- WARNING WARNING Do not touch or direct dis- pane fuel. charge stream at persons. 21. This equipment is designed 9. Never make adjustments on to run on vapor fuel. Do not use liquid fuel.
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Page 7: Component Identification
COMPONENT IDENTIFICATION Main Gas Supply Inlet 1/2 psig Wand Quick Spray Coupler Wand Spray Detergent Valve Pressure Trigger Nozzle Burner Water Supply Switch Hose Pump (not included) Switch Detergent Bucket (optional) High Pressure Hose Pump — Develops high pressure. High Pressure Hose — Connect one end to water pump discharge nipple and the other end to spray gun. -
Page 8: Installation
INSTALLATION 9.57" I.D. 11-3/4" High Pressure Out 49-0" 38-3/8" Fresh Water In 1.0" GHF 1-1/4" Gas In 1-1/2" NPT-M 3.0" 44-1/4" 27-1/2" 97-610, 97-6152 • REV. 7/04... -
Page 9: Installation Guide
INSTALLATION Gas Piping: INSTALLATION Figure 1: DRIP LEG 1/4" Test Port Place machine in a convenient location providing ample (6" - 14 W.C. or 1/2" PSIG) support, drainage and room for maintenance (see page Location: Drop Valve The location should protect the machine from damaging environmental conditions, such as wind, rain and freez- ing. - Page 10 INSTALLATION The following pipe and stack sizes are just recommen- From second stage regulator to machine. dations. Always consult a local plumber and venting The following chart is based on incoming gas pressure contractor for local codes and regulations during in- of 11 w.c.i.
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Page 11: Water Source
INSTALLATION Venting: ceiling, each to be sized on the basis of one square inch or more of free area for each 1,000 BTU input per This machine is used indoors which requires ventila- hour (see Figure 4). tion. When a room is of unusually tight construction and When venting the machine, if the machine is to be in has a ventilating fan, which may be used for exhaust- an enclosed area with a vent pipe, be sure it is the... -
Page 12: Check List Before Starting
INSTALLATION Before turning gas under pressure into piping, all open- Gas Pressure: ings from which gas can escape should be closed. Im- The ideal incoming gas pressure is 11 water column mediately after turning on gas, the system should be inches or w.c.i. -
Page 13: Assembly Instructions
ASSEMBLY INSTRUCTIONS Pressure Pressure Spray Nozzle Nozzle Wand Coupler Safety Wand Latch Coupler Wand High Pressure Collar Hose STEP 1: Attach the high pressure STEP 2: Pull the spring-loaded col- STEP 3: Release the coupler col- hose to the spray gun using teflon lar of the wand coupler back to in- lar and push the nozzle until the tape on hose threads. -
Page 14: Operating Instructions
OPERATING INSTRUCTIONS Cold Water Source Garden Hose STEP 1: Review installation instruc- STEP 2: Trigger the spray gun to STEP 3: Have an electrician connect tions prior to connecting garden eliminate trapped air then wait for a power supply into junction box ac- hose to the cold water source and steady flow of water to emerge from cording to information shown on the... -
Page 15: Detergents & General Cleaning Techniques
DETERGENTS AND GENERAL CLEANING TECHNIQUES WARNING: Some detergents CLEANING TIPS WARNING may be harmful if inhaled or in- gested, causing severe nausea, Pre-rinse cleaning surface with fresh water. Place de- fainting or poisoning. The harm- tergent suction tube directly into cleaning solution and ful elements may cause property apply to surface at low pressure (for best results, limit damage or severe injury. -
Page 16: Shut-Down & Cleanup
SHUTTING DOWN AND CLEAN-UP STEP 2: Turn/push burner switch to "OFF" position. Open spray gun allowing water to cool. Then turn/ push pump switch to “OFF” position. STEP 1: Remove detergent suction tube from container and insert into one gallon of fresh clean water. Pull trigger on spray gun and siphon wa- ter for one minute. -
Page 17: Basic Facts
BASIC FACTS o i t c i f y t i c i f y t i . l a . l a . l a : t s ¢ ¢ PRESSURE EQUIVALENTS Simply stated, pressure is the force exerted by a gas or liquid attempting to escape from a container. It is useful to know how strong this “attempt to escape”... -
Page 18: Troubleshooting
TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION No main power Restore power. NO SPARK - NO PILOT GAS Faulty limit switch Test/replace. Faulty wiring Test wiring. SPARK - BUT NO No gas supplied to pilot valve Check for availability of gas. PILOT LIGHT Manual valves in "OFF"... - Page 19 TROUBLESHOOTING i f i o i t n i l n i l i t c l a i t a l c i f e i l o l f o i t . y r y t i t l i .
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Page 20: Maintenance & Service
MAINTENANCE & SERVICE Spray Nozzles: Pumps: Each machine is equipped with one or more spray Use only SAE30 weight non-detergent oil. Change oil nozzles, depending on the model. Different spray after first 50 hours of use. Thereafter, change oil every nozzles are calibrated for each machine, depending on three months or at 500 hour intervals. -
Page 21: Propane Gas
MAINTENANCE & SERVICE than rise out of the stack. Hence, adequate floor space Gas Valve Regulator Adjustment: and good ventilation are especially important with pro- (See Fig. 5) pane systems. Adjustment of the built-in regulator isn’t normally nec- essary, since it is preset at the factory. However, field Gas Pressure Requirements: adjustment may be accomplished as follows: All propane fired machines operate on gas phase only. -
Page 22: Burner Troubleshooting
MAINTENANCE & SERVICE Disconnect the pilot and ignition lines from the gas The millivolt system and individual components may be valve. Disconnect union in main burner line. (Re- checked with a DC millivolt meter having a 0-1000 MV move the nuts from the U-bolts, item 21 on page range. - Page 23 MAINTENANCE & SERVICE C. System Resistance Check D. Automatic Pilot Dropout Check (“C” Reading = Switch contacts CLOSED - Gas 1. Hold gas cock dial depressed in pilot position Cock “ON” - Main burner should be ON) until maximum output is observed. Then extin- guish pilot and observe meter.
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Page 24: Preventative Maintenance Schedule & Oil Change Record
PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your TUFF, Inc. dealer for maintenance. -
Page 25: Hose & Spray Gun Assembly
HOSE & SPRAY GUN ASSEMBLY HOSE & SPRAY GUN PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2-2002 Coupler, 3/8" Female 4-12805000 Nozzle, SAQCMEG 0005 Red (3520) 4-020650C Hose 3/8" x 50', 1 Wire Pressure 4-12805015 Nozzle, SAQCMEG 1505 Flex w/Coupler Yellow (3520) 4-02093450BC Hose, 3/8”... -
Page 26: Exploded View, Left Side
EXPLODED VIEW Detail See 51,53 Float Tank Pg. 31 67,86 Detergent Valve Detail See Burner Assembly Illus. Detail See Burner Assembly Illus. Detail See Control Panel Pg. Steam Steam Valve Valve Option Option 97-610, 97-6152 • REV. 7/04... -
Page 27: Exploded View, Right Side
EXPLODED VIEW 301007, 352007 Models Only 43,98 Steam Valve 5 GPM Option Machines Steam Valve Option For Detail Electrical Box Pg. 36 97-610, 97-6152 • REV. 7/04... -
Page 28: Exploded View Parts List
EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-07163028 Box, Electrical 2-1037 Tee, 1/4" Branch Male (Steam Option) 95-07163113 Panel, Front 2-0051 Nipple, 1/2" JIC, 3/8" Pipe 95-07163114 Cover, E-Box Access 2-0079 Swivel, 1/2" JIC Female, 3/8" 10-07994 Label, Warning Male... - Page 29 EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2-00602 Elbow, 1/2" JIC x 1/2" Fem, 90° 1 90-2002 Nut, 3/8" ESNA (3010, 3520) (4020, 3530, 5020) 2-1053 Nipple, 1/2" JIC 1/2" MPT Pipe 90-2001 Nut, 5/16" ESNA (3010, 3520) 4 (5020, 5030) (All others) 90-1016...
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Page 30: Float Tank Assembly
FLOAT TANK ASSEMBLY To Outside Water Supply To Pump FLOAT TANK PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 11-0603 Label, TUFF, Stripe 17" 2-1062 Elbow, 1/2" JIC x 1/2", 90° 2-1024 Elbow, 1/2" Street (301007) 2-0100379 Adapter, 3/4" x 3/4" MT x Insert, 2-10062 Nipple, Modified Close, 3/16 90°... -
Page 31: Burner Assembly, Exploded View
BURNER ASSEMBLY (Elec. Ignition Only) (Elec. Ignition Only) 97-610, 97-6152 • REV. 7/04... -
Page 32: Burner Assembly, Exploded View, Parts List
BURNER ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 7-7021 Jet, Orifice, #54 Natural Gas 90-2018 Nut, Cage, 10/32" x 16 Gauge 2 7-7022 Jet, Orifice, #69 7-70162 Ignitor, Piezo #1244-42 95-031610/54 Burner Assy, Sq., Small #54 1 7-70164 Washer, Panel Adapter, Piezo 95-031610/65 Burner Ring, Small, Square, #65... -
Page 33: Control Panel
CONTROL PANEL EXPLODED VIEW For Internal Detail See Electrical Box Pages 36, 38 & 40 Steam Valve Option Steam Valve Option Detergent Remote Operating System 97-610, 97-6152 • REV. 7/04... -
Page 34: Control Panel Parts List
CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION 4-05088 Thermostat, Adjustable 6-020240 Switch, Rocker, Carling w/Green Lens 6-020241 Switch, Rocker, Carling Red Actuator (Time Delay) 4-050822 Hour Meter, HOBBS 2-0103 Grommet, Rubber, Nozzle Holder Nozzle (See Page 21) 2-30152 Valve, Metering, 1/4" Hose 4-02080000 Tube, 1/4"... -
Page 35: Electrical Box, Standard, Parts List
STANDARD ELECTRICAL BOX EXPLODED VIEW & PARTS LIST Remote 5 - Remote Only Detergent Valve ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-07163028Box, Electrical 2-9000 Clamp, Screw, #4 (Remote) 95-07163030Panel, Electrical Box Side 6-021595 Din Rail, 35 mm 4" 11-1042 Ground Label (Remote) -
Page 36: Electrical Box, Time Delay
TIME DELAY ELECTRICAL BOX EXPLODED VIEW Remote Remote Only Detergent Valve 97-610, 97-6152 • REV. 7/04... - Page 37 TIME DELAY ELECTRICAL BOX PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-07163028Box, Electrical 2-9000 Clamp, Screw, #4 (Remote) 95-07163030Panel, Electrical Box Side 6-021595 Din Rail, 35 mm 4" 11-1042 Ground Label (Remote) 8" 90-1991 Screw, 10/32" x 1/2" BHSOC Blk 16 6-05041 Block Terminal, 16 Pole (Remote)
- Page 38 AUTO START ELECTRICAL BOX EXPLODED VIEW Remote Remote Only Detergent Valve 97-610, 97-6152 • REV. 7/04...
- Page 39 AUTO START ELECTRICAL BOX EXPLODED VIEW ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-07163028Box, Electrical 6-1401590 Valve, Deter. Less Solenoid (Remote) 95-07163030Panel, Electrical Box Side 6-140160 Solenoid Coil, 120V (Remote) 1 11-1042 Label, Ground 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe, 90-1991 Screw, 10/32"...
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Page 40: Specifications
SPECIFICATIONS PUMP MOTOR Pump Pulley Pump Bushing Motor Voltage/ Motor Pulley Motor Model Model Pump # Pulley DescriptionBushing Hertz Pulley Bushing 301007D WML-2540 6-1625 5-40107401 AK74H 24MM 5-512024 5-1047 120v 1ph/60Hz AK25x5/8 5-40102558 352007A WML-2540 6-1625 5-40208401 2AK84H 24MM 5-512024 5-1053 230v 1ph/60Hz 2AK32H 5-40203201 Hx3/4 353007A... - Page 41 SPECIFICATIONS MOTOR CONTROLS Bushing Belts Belt Motor Motor Trans- Primary Primary Secondary Secondary Size(Qty.) Contactor Overload former Fuse Fuse Pt# Fuse Fuse Pt# 301007D AX34 (1) 5-602034 6-60111 1 AMP 6-02294 8/10 6-0229810 352007A 5-511075 AX34 (2) 5-602034 6-4013 6-60111 1 AMP 6-02294 8/10...
- Page 43 FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
- Page 44 Form #97-610 • Revised 7/04 • Printed in U.S.A.
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