Shark HPB-2011 Operating Instructions And Parts Manual
Shark HPB-2011 Operating Instructions And Parts Manual

Shark HPB-2011 Operating Instructions And Parts Manual

Hpb series

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MODEL: HPB
OPERATING INSTRUCTION
AND PARTS MANUAL
HPB-2011
HPB-3530
HPB-4020
For technical assistance or the Shark dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw.com
97-6131

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Summary of Contents for Shark HPB-2011

  • Page 1 MODEL: HPB OPERATING INSTRUCTION AND PARTS MANUAL HPB-2011 HPB-3530 HPB-4020 For technical assistance or the Shark dealer nearest you, call 1-800-771-1881 or visit our website at www.shark-pw.com 97-6131...
  • Page 3 MACHINE SPECIFICATIONS Pump Volume At Pump Head: Total Machine Amperage: 2010 2.0 GPM 2010 15 Amps 2011 2.0 GPM 2011 15 Amps 2015 2.0 GPM 2015 20 Amps 3010 2.5 GPM 3010 20 Amps 3016 2.5 GPM 3016 18 Amps 3520 3.5 GPM 3520...
  • Page 4: Table Of Contents

    CONTENTS Introduction ............5 Exploded View, Senior Series ......20 Important Safety Information ......5-6 Exploded View Parts List, Senior Series ..21-22 Installation ............6, 10 Control Panel Exploded View & Parts List, Mini Series ............23 Component Identification, Mini Series ....7 Control Panel Exploded View &...
  • Page 5: Introduction

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL INTRODUCTION WARNING: Flammable liquids can WARNING create fumes which can ignite Thank you for purchasing a hot water pressure washer. causing property damage or se- This manual covers the operation and maintenance vere injury. of the Mini Series, Junior Series, and Senior Series of WARNING: Do not use gasoline, this pressure washer.
  • Page 6: Installation

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL WARNING: High pressure spray 22. When making repairs disconnect from electrical WARNING source. can cause paint chips or other par- ticles to become airborne and fly 23. Before disconnecting high pressure hose from at high speeds. hot water outlet, turn off burner to allow water to cool to 100°F, then turn off pump motor and water supply 9.
  • Page 7: Component Identification Mini Series

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION MINI SERIES Fuel Tank Fresh Water Faucet (not included) Wand Holder Burner Unloader Chamber Discharge Nipple GFCI Garden Hose (not included) Pump High Limit Thermostat Nozzle Coupler Insulated Spray Gun Variable Pressure Insulated Wand Burner Motor...
  • Page 8: Component Identification Junior Series

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION JUNIOR SERIES CAUTION HOT WATER: Must use insulated spray gun and wand. Fuel Tank Discharge Fresh Water Nipple Faucet (not included) Detergent Pick-up Hose Pump & Burner Switch Downstream Pressure Detergent Injector Switch Control Panel Unloader...
  • Page 9: Component Identification Senior Series

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION SENIOR SERIES CAUTION HOT WATER: Must use insulated spray gun and wand. Quick Coupler Fuel Tank Discharge Nipple Burner Switch Pump Switch Detergent Pick-Up Hose Wand Holder High Limit Control Thermostat Panel Pressure Switch GFCI...
  • Page 10: Starting And Operating Instructions

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 6. Securely attach the desired high pressure nozzle into Electrical: wand coupler as described in steps 4 and 5. This machine, when installed, must be electrically 7. Connect the power cord into the proper electrical out- grounded in accordance to local codes.
  • Page 11: Maintenance And Service

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 5. If water is known to be high in mineral content, use a High Limit Hot Water Thermostat: water softener on your water system, or de-scale as For safety, each machine is equipped with a high limit needed.
  • Page 12: Rupture Disk

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL CAUTION: The coil weighs about 80 lbs. Use proper Electrode Setting - Beckett: lifting techniques. (See illustration below) 4. Clean, repair and replace the coil by reversing the 5/32" Gap above steps. Electrode Coil Reinstallation Reinstall by reversing the above steps 4 through 1.
  • Page 13: Air Adjustment

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL Air Adjustment FUEL AIR ADJUSTMENT: BECKETT Machines are preset and performance tested at the fac- tory — elevation 100' above sea level. A one time cor- rection for your location will pay off in economy, perfor- mance and extended service life.
  • Page 14: Mini Series

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL MINI SERIES EXPLODED VIEW 87 88 8, 23 Burner Detail See Mini Series Control For Detail See Steam Valve Options Illus. 63,55, Optional Upstream Optional Injector Filter Upgrade 97-6131, 97-6140 • Rev. 3/04...
  • Page 15 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL MINI SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 10-02025A Label, Hot/Caliente w/Arrows 4-02047732 Hose, 3/8" x 32", 2 Wire, Warning Pressure Loop 95-07290029 Tank Head Assy 6-01041 Cord, Service, SEO, 12/3, Coleman 3.66 ft 7-014862...
  • Page 16 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL MINI SERIES EXPLODED VIEW PARTS LIST (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-07102311 Axle, 5/8" x 22" 4-0303 Wheel & Tire Assy, 4" Steel Rim w/Tube Burner Assembly, See Burner Spec's Page 32 90-20041 Collar, 5/8"...
  • Page 17: Junior Series

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL JUNIOR SERIES EXPLODED VIEW 79, 80 For Detail See Steam For Detail Valve See Junior Options Series Illus. Control Panel Illus. Optional Upstream Injector To Fuel Tank Optional Filter Upgrade 97-6131, 97-6140 • Rev. 3/04...
  • Page 18 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL JUNIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 10-020110 Label, Use Only Kerosene 90-1006 Bolt, 5/16" x 3/4" 10-02025A Label, "Hot/Caliente" 6-01059 GFCI, 240V 1PH 30A w/36' 10-3 with Arrows Warning Cord (352007, 352001) 10-08018...
  • Page 19 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL JUNIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 90-2001 Nut, 5/16", ESNA 2-1085 Hose Barbs 90-2020 Nut, Cage, 3/8" x 12 GA 2-99031 Fuel Filter 95-07200129 Wrap, Outer Coil, Red 4-02100000 Fuel Line, 1/4"...
  • Page 20: Senior Series

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL SENIOR SERIES EXPLODED VIEW 18,95 27, 41 88, 69 75, 26 Detail See Senior Series Control Panel Illus. Detail See Steam Valve Options Illus. Optional Detail See Filter Optional Upgrade Float Tank To Fuel Illus.
  • Page 21 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL SENIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 10-020110 Label, Use Only Kerosene 6-021720 Pressure Switch, 1/4" 10-02025A Label, "Hot/Caliente" with 90-40001 Washer, 1/4" Arrows Warning 95-07164053 Outer Wrap, 18" Coil 10-08018 Label, Warning, Service Cord 95-07163088...
  • Page 22: Senior Series

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL SENIOR SERIES EXPLODED VIEW PARTS LIST (CONTINUED) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION Burner Assembly, See Burner Spec's Page 32 90-4001 Washer, 5/16" Flat SAE (Legacy)4 90-50045 Clip, Retainer 90-4002 Washer, 3/8" Flat SAE (General) 4 11-3229 Label, Belt Guard 90-4008...
  • Page 23 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL CONTROL PANEL MINI SERIES 4,11 (Reversed View of Label) ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 10-08021 Label, Disconnect Pwr Supply 1 4-12804040 Nozzle, SAQCMEG 4004, White 90-1991 Screw, 10/32" x 1/2" NHSOC, 2-0103 Grommet, Rubber, Nozzle Holder...
  • Page 24 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL CONTROL PANEL JUNIOR SERIES 15, 16 97-6131, 97-6140 • Rev. 3/04...
  • Page 25 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL CONTROL PANEL JUNIOR SERIES ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION See Page 35 for Fuse Details 4-12804515 Nozzle, SAQCMEG 15045, Yellow (301601) See Page 35 for Fuse Details 4-12804525 Nozzle, SAQCMEG 25045, Green 6-020201 Switch, 3 PS, 115V-230V, 1 PH (301601)
  • Page 26 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL CONTROL PANEL SENIOR SERIES 2, 8 97-6131, 97-6140 • Rev. 3/04...
  • Page 27 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL CONTROL PANEL PARTS LIST SENIOR SERIES ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 6-020240 Switch, Rocker, Carling 2-0103 Grommet, Rubber, w/Green Lens Nozzle Holder 6-020241 Rocker Switch, Red Lens 95-07102201 Cover, Elec Box (Auto Start) 90-1991 Screw, 10/32"...
  • Page 28 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL FLOAT TANK OPTION EXPLODED VIEW SENIOR SERIES Steam Option 1, 8 97-6131, 97-6140 • Rev. 3/04...
  • Page 29 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL FLOAT TANK OPTION PARTS LIST SENIOR SERIES ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2-3015 Valve, Flow Control 2-011641 Tank, Float 2-1085 Hose Barb, 1/4" Barb x 1/4" ML 95-07102213 Shelf, Float Tank Pipe 90-1996 Screw, 3/8"...
  • Page 30 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL HOSE AND SPRAY GUN ASSEMBLY Pressure Nozzle ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 2-2001 Coupler, 1/4" Male 2-1904 Strainer, 1/4" Hose Barb 2-0119 Quick Coupler O-Ring, Small1 2-2002 Coupler, 3/8" Female 4-06540 Nozzle Only, 1/8"...
  • Page 31 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL STEAM OPTION MINI, JUNIOR SERIES ITEM PART NO. DESCRIPTION 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 2-9040 Clamp, Hose, UNI .46-.54 2-30151 Valve, Flow Control w/Metering 1 2-0004 Nipple, 1/4" Hex Steel 15-070042532 Cap, Valve with 1/4"...
  • Page 32: Burner Specifications

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL BECKETT BURNER SPECIFICATIONS Burner Burner Fuel Pump/ Fuel Model # Assy # Fuel Nozzle Transformer Motor Solenoid/Cord Solenoid Coil Electrode 201001D 7-00009 7-01244 5-23581 7-21805U 7-21844U 7-21755U 7-578727 201007D 7-00009 7-01244 5-23581 7-21805U 7-21844U 7-21755U 7-578727 201101D...
  • Page 33 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL WAYNE BURNER SPECIFICATIONS Burner Burner Model # Assy # Fuel Nozzle Transformer Motor Fuel Pump Fuel Solenoid Electrode 201001D 7-00038 7-0106 7-101050-001 7-20627 7-0009 7-0009611 7-13286 201007D 7-00038 7-0106 7-101050-001 7-20627 7-0009 7-0009611 7-13286 201501D 7-00038 7-0106...
  • Page 34: Parts Specifications

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL PARTS SPECIFICATIONS: LEGACY PUMP PUMP MOTOR Machine Pump Pump Pulley Bushing Motor Motor Part # Unloader Parts # Unloader Pulley Part # Bushing Part # Size Voltage Part # Pulley 201107 WMH-2521F 5-1618 5-3150 1.5 HP 120v/1ph/60Hz 5-1046...
  • Page 35 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL MOTOR CONTROLS Model Pulley Bushing Belt Belt Motor Stepdown Primary Secondary (Con't) Part # Bushing Part # Size Part # Contactor Overload Transformer Fuse Part # Fuse Part # 201107 201007 201507 301007 301607 6-60101 6-02294 6-022970...
  • Page 36: Troubleshooting

    HOT WATER PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT Disconnected or short in electrical All wire contacts should be clean and tight. No wiring breaks in wire. LIGHT Burner motor thermal protector If tripped, check voltage, connections and tripped extensions for cause.
  • Page 37 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER Improper fuel or water in fuel Drain fuel tank and replace with proper fuel. TEMPERATURE Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump temperature. Replace pump if needed.
  • Page 38 HOT WATER PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Faulty pressure gauge Install new gauge. PRESSURE Insufficient water supply Use larger garden hose; clean filter washer at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle.
  • Page 39: Maintenance Schedule

    Attention to regular preventative mainte- nance procedures will assist in preserving the performance of your equipment. Contact your Shark Pressure Wash- ers dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.
  • Page 41: Warranty

    TICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes.
  • Page 42 Form 97-6131 • Revised 3/04 • Printed in U.S.A.

This manual is also suitable for:

Hpb-3530Hpb-4020

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