Shark HPB-2011 Operating And Parts Manual
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Shark HPB-2011 Operating And Parts Manual

Shark HPB-2011 Operating And Parts Manual

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Model: HPB
operating instruction
and parts manual
■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020
For technical assistance or the shark dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw.com
97-6131

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  • Page 1 Model: HPB operating instruction and parts manual ■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020 For technical assistance or the shark dealer nearest you, call 1-800-771-1881 or visit our website at www.shark-pw.com 97-6131...
  • Page 2 MacHine sPecifications ● Pump Volume at Pump Head: ● total Machine amperage: 2011 2011 15 amps 2.0 gpm 3520 3520 22 amps 3.5 gpm 3530 3530 29 amps 3.5 gpm 4020 4020 29 amps 4.2 gpm ● Pump Pressure at Pump Head: ●...

  • Page 3: Table Of Contents

    contents introduction & important safety information component identification assembly instructions installation operating instructions detergents & general Washing techniques shut down & clean-up storage troubleshooting 14-16 maintenance & oil change record preventative maintenance 18-20 2011 exploded View & parts list 21-23 2015, 3520 exploded View &...

  • Page 4: Introduction & Important Safety Information

    intRodUction & iMPoRtant safety infoRMation thank you for purchasing a hot water pressure WARNING: Flammable liquids WaRning washer. can create fumes which can ignite causing property damage this manual covers operation and maintenance or severe injury. of your pressure washer. all information in this manual is based on the latest product information available at WARNING: Do not use gasoline, the time of printing.

  • Page 5: Important Safety Information

    iMPoRtant safety infoRMation WARNING: High pressure spray 14. do not allow acids, caustic or abrasive fluids to WaRning pass through the pump. can cause paint chips or other particles to become airborne 15. inlet water must be cold and clean fresh water. and fly at high speeds.

  • Page 6: Component Identification

    coMPonent identification - Mini seRies fuel tank fresh Water faucet (not included) Wand Holder Burner Unloader chamber discharge nipple garden Hose (not included) gfci Pump Rupture disc High limit thermostat nozzle coupler insulated spray gun Variable Pressure insulated Wand Burner Motor control High Pressure...
  • Page 7 coMPonent identification - JUnioR seRies CAUTION HOT WATER: Must use insulated spray gun and wand. fuel tank fresh Water faucet discharge (not included) nipple detergent Pick- up Hose Pump & Burner switch downstream Pressure detergent injector switch Unloader control Panel High limit garden thermostat...
  • Page 8 coMPonent identification - senioR seRies CAUTION HOT WATER: Must use insulated spray gun and wand. quick coupler discharge fuel tank nipple Burner switch Pump switch control Wand Holder Panel High limit thermostat Pressure switch Pump downstream gfci detergent Unloader injector fresh Water faucet High...

  • Page 9: Assembly Instructions

    asseMBly instRUctions fuel steP 1: connect water supply steP 2: check fuel tank and pump steP 3: connect high pressure hose. oil levels. hose to discharge nipple by sliding quick coupler collar back. insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward.

  • Page 10: Installation

    installation electrical: place machine in a convenient location providing ample support, draining and room for maintenance. this machine, when installed, must be electrically this machine is intended for outdoor use. Machine grounded in accordance to local codes. check for must be stored indoors when not in use. proper power supply using a volt meter.

  • Page 11: Operating Instructions

    oPeRating instRUctions steP 1: turn water on. steP 2: connect the power cord steP 3: grip spray gun handle into the proper electrical outlet, then securely and pull trigger. then turn push in the gFci reset button. (re- variable pressure control handle fer to serial plate for information).

  • Page 12: Cleaning Tips

    deteRgents & geneRal oPeRating tecHniqUes WARNING: Some detergents tures. When the water reaches this temperature, the WaRning may be harmful if inhaled or pump protector engages and cools the pump by dis- charging the warm water onto the ground. this thermal ingested, causing severe nau- device prevents internal damage to the pump.

  • Page 13: Storage

    sHUtting doWn and clean-UP steP 1: remove detergent suction steP 2: turn burner switch off and steP 3: turn off water supply. tube from container and insert into continue spraying water, allowing 1 gallon of fresh water. turn variable the water to cool. after water has pressure wand handle for low pres- cooled to less than 100°F, turn the sure or connect the black detergent...

  • Page 14: Troubleshooting

    tRoUBlesHooting PRoBleM PossiBle caUse solUtion BURneR Will not disconnected or short in electrical all wire contacts should be clean and tight. ligHt wiring no breaks in wire. if tripped, check voltage, connections and Burner motor thermal protector extensions for cause. check fuel pump shaft tripped rotation for binding, causing motor to over- heat.
  • Page 15 tRoUBlesHooting PRoBleM PossiBle caUse solUtion loW WateR improper fuel or water in fuel drain fuel tank and replace with proper fuel. teMPeRatURe low fuel pressure increase fuel pressure. check fuel pump temperature. replace pump Weak fuel pump if needed. Fuel filter partially clogged replace as needed.
  • Page 16 tRoUBlesHooting PRoBleM PossiBle caUse solUtion loW oPeRating Faulty pressure gauge install new gauge. PRessURe insufficient water supply use larger garden hose; clean filter washer at water inlet. old, worn or incorrect spray match nozzle number to machine and/or replace nozzle with new nozzle.

  • Page 17: Preventative Maintenance

    Maintenance cHaRts this pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. contact your pressure washer dealer for maintenance.

  • Page 18: Preventative Maintenance

    PReVentatiVe Maintenance 1. use clean fuel — kerosene, no. 1 home heating not possible then mix a 50/50 solution of anti-freeze/ fuel or diesel fuel. clean or replace fuel filter every water or windshield washer fluid with water in a 5 gal- 100 hours of operation.

  • Page 19: Rupture Disk

    Maintenance Removal of soot in Heating coil: electrode setting - Wayne: (see illustration below) in the heating process, fuel residue in the form of soot deposits may develop between the heating coil pipe and block air flow which will affect burner combustion. 1/8"...

  • Page 20: Fuel Pressure Adjustment

    Maintenance fuel Pressure adjustment: to adjust fuel pressure, turn the adjusting screw with a standard screwdriver (located on the fuel pump) clock- wise to increase, counterclockwise to decrease. do not fUel aiR adJUstMent: Wayne exceed 200 psi. air adjustment machines are preset and performance tested at the air Band factory —...

  • Page 21: Exploded View

    exPloded VieW - 2011 87 88 8, 23 detail see control Panel illus. for detail see steam Valve options illus. see View optional filter Upgrade 64 68 HpB 97-6131 • reV. 5/06...
  • Page 22 exPloded VieW - 2011 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 10-02025a label, Hot/caliente w/arrows please see specifications pages Warning 2-300812 pump protector, 1/4" ptp 95-07290029 tank Head assy 6-021720 switch, pressure n/o, 1/4" npt 7-014832 insulation, top Head 90-50045 clip, retaining u-type please see specifications pages...
  • Page 23 exPloded VieW - 2011 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 2-010066 elbow, Fuel tank, Zinc 35-156 Fuel Filter uprgrade option (items 84-86) 90-2001 nut, 5/16" esna, nc 2-99050 Filter, Fuel oil, H 95-07102217 assy, power platform, mini 2-0013451 nipple, 1/4"...
  • Page 24 exPloded VieW - 3520 69,70,71 for detail see steam Valve detail see options control illus. Panel illus. to fuel tank optional filter Upgrade HpB 97-6131 • reV. 5/06...
  • Page 25 3520 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 10-020110 label, use only Kerosene 2-3409 disk, rupture assy, 7000 psi 1 10-02025a label, "Hot/caliente" 2-1108 Hose Barb, 1/2" Barb x 3/8" with arrows Warning mpt, push-on 10-08018 label, Warn, service cord 4-02110000 Hose, 1/2", push-on 2.5 ft.
  • Page 26 exPloded VieW - 3530, 4020 18, 86, 91 27,41,71 88, 69 26,71,75 detail see senior series control Panel illus. detail see steam Valve options illus. optional filter detail see Upgrade optional float tank to fuel illus. tank HpB 97-6131 • reV. 5/06...
  • Page 27 3530, 4020 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 10-020110 label, use only Kerosene 4-02047722 Hose, 3/8" x 22" 10-02025a label, "Hot/caliente" with 2-0053 elbow, 1/2" Jic x 3/8", 90° arrows Warning 90-10201 Bolt, 3/8" x 2-1/4" 10-08018 label, Warning, service cord 1 90-2007...
  • Page 28 3530, 4020 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 2-9040 clamp, Hose uni .46-.54 2-1044 plug, 1/8" countersunk 2-99031 Filter, Fuel 6-0108 ▲ cord, service 10/3 (4020) 44" 6-0102 ▲ cord, service 8/3 (3530) 44" 4-02100000 Fuel line, 1/4" push-on 21"...

  • Page 29: 2011 Control Panel Parts List

    contRol Panel - 2011 4,11 (Reversed View of label) 2011 contRol Panel PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 10-08021 label, disc. power supply 2-0103 grommet, rubber, nozzle Holder 90-1991 screw, 10/32" x 1/2" nHsoc, Black 11-0318 label, control panel, mini 6-020201 switch, 3 ps, 115V-230V,...

  • Page 30: 2015, 3520 Control Panel & Parts List

    contRol Panel - 3520 options 32,33 15, 16 3520 contRol Panel PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion Fuse, please see specifications pages 10-08021 label, disconnect power Fuse, please see specifications pages 90-1991 screw, 10/32" x 1/2" (auto start/stop, time delay 6-020201 switch, 3 ps, 115V-230V, 1 pH...
  • Page 31 3520 contRol Panel PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 4-05088 adj. thermostat, adj. 302° F 1 90-200490 nut, 8/32” Keps (time delay option, auto start/stop 6-01270 ▲ 1/4" split conduit 4 ft. option) 11-1042 label, ground 6-036880 timer, solid state 120V 5-60 6-051591...

  • Page 32: 3530, 4020 Control Panel Parts List

    contRol Panel - 3530, 4020 2, 8 3530, 4020 contRol Panel PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 6-020240 switch, rocker, carling 6-051595 strain relief, strt, l/t, w/green lens (4020) lg (time delay option) 6-05170 strain relief, 3/4" Watertight (3530) 6-020241 switch, rocker, red (time...
  • Page 33 3530, 4020 contRol Panel PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 4-12804000 nozzle, saQcmeg 0004 6-05181a locknut, 1/2" red (3530) 2-01403 Bushing, snap 5/8" 4-12804015 nozzle saQcmeg 1504 6-051595 strain relief, strt, l/t, lg 1 Yellow (3530) 9.800-049.0 label, cleaning solution 4-12804025...
  • Page 34 float tank oPtion - 3530, 4020 steam option 1, 8 to float to float tank tank auto start/stop auto start/stop option steam option HpB 97-6131 • reV. 5/06...

  • Page 35: 3530, 4020 Float Tank Option Parts List

    3530, 4020 float tank oPtion PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 2-011641 tank, Float 2-1089 Hose Barb, 1/4" Barb x 1/4" pipe, 90° 95-071022137 shelf, Float tank 2-30151 Valve, Flow control 90-1996 screw, 3/8" x 3/4" HH nc, w/metering Whiz loc 2-0004...
  • Page 36 steaM oPtions & PaRts lists 3520 seRies iteM PaRt no. descRiPtion 2-1089 Hose Barb, 1/4" Barb x 1/4" pipe, 90° 2-9040 clamp, Hose, uni .46-.54 2-30151 Valve, Flow control w/metering 2-0004 nipple, 1/4" Hex steel 70-460148 cap, Valve with 1/4" gauge port 6-021730 switch, Flow, mV-60...
  • Page 37 aUto staRt/stoP oPtions - 3520 aUto staRt/stoP oPtions - 3520 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 2-10942 swivel, 1/2" mp x 3/4" 2-1060 elbow, 1/2" Jic x 3/8" gHF w/strainer 5-3027 unloader, VB8 w/switch 2-1032 tee, 1/2" Female pipe pump, please see specifications pages 2-1007 nipple, 1/2"...
  • Page 38 aUto staRt/stoP oPtions - 3530, 4020 aUto staRt/stoP oPtions - 3530, 4020 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 2-10942 swivel, 1/2" mp x 3/4 gHF 2-1060 elbow, 1/2" Jic, 3/8" w/strainer 5-3027 unloader, VB8 w/switch 2-1032 tee, 1/2 Female pipe pump, please see specifications pages 2-1007...
  • Page 39 aUto staRt/stoP steaM oPtions - 3520 aUto staRt/stoP steaM oPtions - 3520 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 4-02047717 Hose, 3/8" x 18" 2-0053 elbow, 1/2 Jic, 3/8" pressure loop 2-0031 elbow, 3/8" street 2-10942 swivel, 1/2 x 3/4 gHF 2-0074 adapter, 3/8"...
  • Page 40 aUto staRt/stoP steaM oPtions - 3530, 4020 aUto staRt/stoP steaM oPtions - 3530, 4020 PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 4-02047722 Hose, 3/8" x 22" 2-0053 elbow, 1/2 Jic, 3/8" pressure loop 2-0031 elbow, 3/8" street 2-10942 swivel, 1/2 x 3/4 gH 2-0074...

  • Page 41: Hose & Spray Gun Assembly

    Hose & sPRay gUn asseMBly Pressure nozzle Hose & sPRay gUn asseMBly PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 2-2001 coupler, 1/4" male 2-1904 strainer, 1/4" Hose Barb 2-0119 ▲ Quick coupler o-ring, 2-2002 coupler, 3/8" Female small 2-0121 ▲...

  • Page 42: Specifications

    sPecifications PaRts sPecifications: MotoR PUMP pump pump pulley Bushing motor motor machine # unloader part # unloader pulley part # Bushing part # size Voltage part # pulley 2011(HPB) se2020F 5-1400 5-3329 1.5 Hp 120v/1ph/60Hz 5-1046 3520(HPB) se3525F 5-1405 5-3329 5 Hp 230v/1ph/60Hz 5-1053...
  • Page 43 sPecifications contRols MotoR model pulley Bushing Belt Belt motor stepdown primary secondpart (con't) part # Bushing part # size part # contactor overload transformer Fusepart# Fusepart# 2011(HPB) 3520(HPB) 6-60101 6-022946 022970 4020(HPB) 5-40205401 Hx1-1/8" 5-511113 aX 34 (2) 5-602034 6-4018 6-60101 6-022946 022970...
  • Page 44 sPecifications Burner Burner fuel Pump/ fuel Model # assy # fuel nozzle transformer Motor solenoid/cord solenoid coil electrode 2011 (mini) 7-00027 7-01244 7-23581 7-21805u 7-21844u 7-21755u 7-578727 3520 7-00090 7-0101 7-514021 7-21174 7-21844u 7-21755u 7-578727 3530 7-00090 7-0101 7-514021 7-21174 7-21844u 7-21755u 7-578727...
  • Page 45 VBa35 UnloadeR exPloded VieW #5-3329 6.6 gPM@3500 Psi VBa35 UnloadeR exPloded VieW PaRts list iteM PaRt # descRiPtion kit qty iteM PaRt # descRiPtion kit qty 70-020444 Body Valve 70-110207 poppet 70-020452 Body Valve 70-140802 seal Washer 3/8 70-060141 o-ring a, c 70-180004 Hollow Bolt, 3/8...
  • Page 46 VB8 UnloadeR ValVe exPloded VieW VB8 UnloadeR ValVe exPloded VieW PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 60.0058.31 3/8 Bsp F outlet Fitting 60.1210.31 upper Frame 10.3070.02* o-ring 1.78 x 18.77 mm 14.7421.00 1/4" Ball 60.0053.51 spring 60.1209.31 Brass cap 60.0052.31...
  • Page 47 VB55 UnloadeR exPloded VieW 5-3029 Unloader Pa 8 gpm @ 3650 psi VB55 UnloadeR exPloded VieW PaRts list iteM PaRt # descRiPtion iteM PaRt # descRiPtion 1-10401113* Back-up ring, 11 x13 x 2mm 1-60005831 delivery coupl. 3/8F Bsp Brass 1 1-10306000* o-ring, 1.78x12.42 mm 1-10307002* o-ring, 1.78 x 18.77 mm ni 85 1-10306801* o-ring, 1.78x17.17 mm ni85...
  • Page 48 se PUMP exPloded VieW 2020F 3525F toRqUe sPecs item # Ft.-lbs se PUMP exPloded VieW PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 70-020292 crankcase 70-160121 Brass plug g1/4 70-000105 plunger oil seal 70-180118 manifold stud Bolt 70-060181 o-ring Ø...
  • Page 49 se PUMP exPloded VieW PaRts list (cont.) iteM PaRt no. descRiPtion 70-140002 Washer 70-180126 Flange screw 70-000104 crankshaft seal 70-030211 plunger nut 70-120023 plunger 15mm (2020F, 2825F, 3525F) 70-120022 plunger 18mm (2020s, 2825s) 70-140027 copper spacer 70-160130 o-ring Ø1.78 x 5.28 70-000913 teflon ring 70-000320...
  • Page 50 sM PUMP exPloded VieW and PaRts list 4035 26 27 toRqUe sPecs item # Ft.-lbs sM PUMP exPloded VieW PaRts list iteM PaRt no. descRiPtion iteM PaRt no. descRiPtion 70-050051 closed Bearing Housing 70-020209 crankcase 70-060163 o-ring Ø1.78 x 60.05 70-060201 plunger guide 70-020003...
  • Page 51 sM PUMP exPloded VieW PaRts list (cont) iteM PaRt no. descRiPtion 70-180105 connecting rod screw 70-060009 cover gasket 70-020350 crankcase cover 70-060302 gasket, g3/8 70-160117 Brass plug 3/8 70-070001 sight glass g3/8 70-180112 cover screw 70-000929 ▲ Bach ring 1/2" (4035H) * available in kit (see below) ▲...
  • Page 53 OF FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
  • Page 54 Form #97-6131 • revised 5/06 • printed in u.s.a. by Hotsy...

This manual is also suitable for:

Hpb-3520Hpb-4020Hpb-3530

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