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Shark HD 3.5/40 P AL Service Manual
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Shark HD 3.5/40 P AL Service Manual

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SERVICE MANUAL
MODEL #
HD 2.5/27 P AL
HD 3.0/30 P AL
HD 3.8/35 P AL
HD 3.5/40 P AL
PCA3-27324
PCA3-30324
PCA4-35324
PCA4-40324
DBA-252739
DBA-303039
DBA-383539
DBA-354039
ORDER #
1.107-129.0
1.107-130.0
1.107-131.0
1.107-227.0
1.107-124.0
1.107-125.0
1.107-126.0
1.107-228.0
1.107-117.0
1.107-118.0
1.107-119.0
1.107-226.0
MODEL #
ORDER #
DGA-252737
1.106-054.0
1.107-247.0
DGA-303037
1.106-055.0
1.107-248.0
DGA-383537
1.106-056.0
1.107-249.0
DGA-354037
1.107-229.0
1.107-250.0
8.917-990.0

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Summary of Contents for Shark HD 3.5/40 P AL

  • Page 1 MODEL # ORDER # HD 2.5/27 P AL 1.107-129.0 DGA-252737 1.106-054.0 HD 3.0/30 P AL 1.107-130.0 1.107-247.0 HD 3.8/35 P AL 1.107-131.0 DGA-303037 1.106-055.0 HD 3.5/40 P AL 1.107-227.0 1.107-248.0 PCA3-27324 1.107-124.0 DGA-383537 1.106-056.0 PCA3-30324 1.107-125.0 1.107-249.0 PCA4-35324 1.107-126.0 DGA-354037 1.107-229.0...

  • Page 2: Table Of Contents

    CONTENTS Exploded View ..................4 Exploded View Parts List ..............5-6 SG.3 Pump Exploded View and Parts List ..........7-9 G3035G Pump Exploded View and Parts List ........10-12 G2530G Pump Exploded View and Parts List ........13-15 UU1 Unloader Exploded View and Parts List ........16 VBA Unloader Exploded View and Parts List ........

  • Page 3: Exploded View

    EXPLODED VIEW 389 cc 270 cc Detail See Pump Assy 3500 & 4000 PSI Models only Detail See Pump Assy HD, PCA, DBA, DGA • 8.917-990.0 • Rev. 09/14...

  • Page 4: Exploded View Parts List

    EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 9.135-007.0 Rotary Tube-Joint 9.136-502.0 Knob 9.802-066.0 Pad Soft Rubber (270 cc, 389 cc) Pad Soft Rubber (196 cc) 8.919-796.0 Hose Hanger Al Frames 8.750-580.0 Engine, Honda GX390UT2QA2 (389 cc) 8.750-680.0 Engine, Honda GX270UT2QAG2 (270 cc) 9.802-317.0 Engine, Honda GX200UTQX2 (196 cc)
  • Page 5 EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 9.802-959.0 Key, 0.247 SQR x 2.125" (270 cc, 389 cc) 9.802-958.0 Key, 0.185 SQR x 1.750" (196 cc) 9.802-713.0 Bolt, 5/16" x 1-1/2", NC HH(612975) 9.802-813.0 Washer, 5/16 Lock Split Ring (51156560) (196 cc) 8.733-007.0 Socket Head 5/16-24 X 3/4 Zinc Plated (196 cc) 9.802-722.0...
  • Page 6 S4040G.3 & S3540G.3 PUMP ASSEMBLY EXPLODED VIEW 4000 PSI Models S4040G.3 & S3540G.3 PUMP ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.751-195.0 Pump KS4040GR.3, 8.707-256.0 Pump Protector, 1/2 4@4000, 3400 RPM 8.706-958.0 Hose Barb 1/4" x 1/4" 8.751-177.0 Pump LS4040GR.3, Pipe, 90 Deg...
  • Page 7 G2530G PUMP ASSEMBLY EXPLODED VIEW G2530G PUMP ASSY EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 8.707-256.0 Pump Protector, 1/2 PTP 140 DEG, P/N 1005 9.804-033.0 Pump, KG2530G 2.5@3000, 3400 RPM 8.904-893.0 Pump, LG2530G 2.5@3000, 3400 RPM 9.802-748.0 Pump, HG2530G 2.5@3000, 3400 RPM 9.802-171.0 Nipple, 3/8"...
  • Page 8 G3035G PUMP ASSEMBLY EXPLODED VIEW G3035G PUMP ASSY EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-819.0 Pump KG3035G1 9.802-190.0 Valve, EZ Start, 3/8" 3@3500,3400 RPM MPT x 1/8 FPT 8.904-897.0 Pump LG3035G1 8.706-940.0 Hose Barb, 1/4" 3@3500, 3400 RPM Barb x 1/8"...
  • Page 9 S4040GR.3 & S3540GR.3 PUMP EXPLODED VIEW 8.751-195.0 KS4040GR.3 8.751-194.0 KS3540GR.3 8.751-177.0 LS4040GR.3 8.751-176.0 LS3540GR.3 8.751-184.0 HS4040GR.3 8.751-183.0 HS3540GR.3 8.921-766.0 SS3540GR.3 TORQUE SPECS Item # Ft.-lbs S4040GR.3 & S3540GR.3 PUMP PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 8.751-217.0 Crankcase 8.717-225.0 O-Ring Ø...
  • Page 10 S4040GR.3 & S3540GR.3 PUMP PARTS LIST (CONT.) ITEM PART NO. DESCRIPTION 50* See Kit Below O-Ring Ø1.78x5.28 51* See Kit Below Tefl on Ring 8.751-225.0 Plunger Rod 8.751-228.0 Connecting Rod Pin 9.803-158.0 Connecting Rod 9.803-218.0 Spring Washer 9.803-238.0 Connecting Rod Screw 8.933-016.0 O-Ring 2.62 x 126.67 8.751-229.0...

  • Page 11: G3035G Pump Exploded View And Parts List

    G3035G PUMP EXPLODED VIEW 9.803-819.0 KG3035G2 8.904-897.0 LG3035G2 8.904-752.0 HG3035G2 TORQUE SPECS Item # Ft.-lbs G3035G PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-938.0 Crankcase 9.803-952.0 Manifold Stud Bolt See Kit Below Plunger Oil Seal 9.802-884.0 Washer See Kit Below O-Ring Ø1.78 x 31.47...
  • Page 12 G3035G PUMP EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 8.933-020.0 Flange Screw 9.803-142.0 Crankshaft Seal 47* See Kit Below Plunger Nut 48* See Kit Below Copper Washer 49* See Kit Below Plunger, 15mm 50* See Kit Below Copper Spacer 51* See Kit Below O-Ring Ø1.78x5.28 52* See Kit Below Tefl...

  • Page 13: G2530G Pump Exploded View And Parts List

    G2530G PUMP EXPLODED VIEW 9.804-033.0 KG2530G.2 8.904-893.0 LG2530G.2 8.904-748.0 HG2530G.2 TORQUE SPECS Item # Ft.-lbs G2530G PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 9.803-938.0 Crankcase 9.803-952.0 Manifold Stud Bolt See Kit Below Plunger Oil Seal 9.802-884.0 Washer See Kit Below O-Ring Ø1.78 x 28.30...
  • Page 14 G2530G PUMP EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 9.804-585.0 Crankshaft Seal 40* See Kit Below Plunger Nut 41* See Kit Below Copper Spacer 42* See Kit Below Plunger, 15mm 43* See Kit Below Copper Spacer 44* See Kit Below O-Ring Ø1.78x5.28 45* See Kit Below Tefl...

  • Page 15: Uu1 Unloader Exploded View And Parts List

    UU1 UNLOADER EXPLODED VIEW 9.175-018.0 UU1 3500PSI, UNIVERSAL UNLOADER (SPARE) UU1 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY 8.751-394.0 Piston Housing 9.149-006.0 Sliding Connector Guide Piston C, D O-Ring Backup A, D 6 x 1.45 x 1.68 Piston O-Ring Back Up...

  • Page 16: Vba Unloader Exploded View And Parts List

    VBA UNLOADER EXPLODED VIEW 9.803-900.0 UNLOADER (VBA), 6.6GPM@4000PSI VBA UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION KIT QTY ITEM PART # DESCRIPTION KIT QTY Body Valve (KG) 9.802-893.0 Seal Washer 3/8" Body Valve (KS) 9.803-919.0 Banjo Bolt 3/8" Solid Cap O-Ring A, C 9.803-920.0 Banjo Bolt 1/2", w 1/4"...

  • Page 17: Troubleshooting

    TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES Not enough gas or engine oil Fill tank with gas. Check oil level. FOR 15 MINUTES Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking. THEN STOPS Obstruction in fuel fi...
  • Page 18 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING Insuffi cient water supply. Closed Use larger garden hose; clean inlet water PRESSURE faucet. Inlet hose kinked screen. Open faucet. Clogged inlet hose strainer Check plumbing system for leaks. Retape leaks with tefl on tape. Faulty or mis-adjusted unloader Adjust unloader for proper pressure.
  • Page 19 PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventa- tive maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance.

  • Page 20: Oil Change Record

    OIL CHANGE RECORD Check pump oil and engine oil level before fi rst use of your new pressure washer. Estimated Operating Estimated Operating Date Oil Changed Hours Since Last Date Oil Changed Hours Since Last Month/Day/Year Oil Change Month/Day/Year Oil Change HD, PCA, DBA, DGA •...
  • Page 21 Form #8.917-990.0 • HD, PCA, DBA, DGA • Rev. 09/14 Printed in U.S.A. or Mexico...

This manual is also suitable for:

Hd 3.0/30 p alHd 3.8/35 p alHd 2.5/27 p alPca3-27324Pca3-30324Pca4-35324 ... Show all