Shark HPB HPB-2011 Operating And Parts Manual
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Shark HPB HPB-2011 Operating And Parts Manual

Shark pressure washer user manual
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MODEL: HPB
OPERATING INSTRUCTION
AND PARTS MANUAL
■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020
For technical assistance or the Shark dealer nearest you, call 1-800-771-1881
or visit our website at www.shark-pw.com
97-6131

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  • Page 1 MODEL: HPB OPERATING INSTRUCTION AND PARTS MANUAL ■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020 For technical assistance or the Shark dealer nearest you, call 1-800-771-1881 or visit our website at www.shark-pw.com 97-6131...

  • Page 2: Machine Specifications

    ● ● ● ● ● Pump Volume At Pump Head: 2011 2.0 GPM 3520 3.5 GPM 3530 3.5 GPM 4020 4.2 GPM ● ● ● ● ● Pump Pressure At Pump Head: 2011 1000 PSI 3520 2000 PSI 3530 3000 PSI 4020 2000 PSI ●...

  • Page 3: Table Of Contents

    Introduction & Important Safety Information Component Identification Assembly Instructions Installation Operating Instructions Detergents & General Washing Techniques Shut Down & Clean-up Storage Troubleshooting Maintenance & Oil Change Record Preventative Maintenace 2011 Exploded View & Parts List 2015, 3520 Exploded View & Parts List 3530, 4020 Exploded View &...

  • Page 4: Introduction & Important Safety Information

    INTRODUCTION & IMPORTANT SAFETY INFORMATION Thank you for purchasing a hot water pressure washer. This manual covers operation and maintenance of your pressure washer. All information in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at any time with- out incurring any obligation.

  • Page 5: Important Safety Information

    IMPORTANT SAFETY INFORMATION WARNING: High pressure spray WARNING can cause paint chips or other particles to become airborne and fly at high speeds. 9. Eye, hand and foot safety de- vices must be worn when us- PROTECTIVE ing this equipment. EYEWEAR AND CLOTHING MUST BE WORN.

  • Page 6: Component Identification

    COMPONENT IDENTIFICATION - MINI SERIES Burner Chamber Discharge Nipple GFCI Nozzle Coupler Variable Pressure Insulated Wand Pump — Develops high pressure. Rupture Disc — Opens when pressure exceeds safe operating temperature. Spray Gun — Controls the application of water and detergent onto cleaning surface with trigger device.

  • Page 7: Component Identification - Junior Series

    COMPONENT IDENTIFICATION - JUNIOR SERIES Discharge Nipple Pump & Burner Switch Downstream Detergent Injector Control Panel High Limit Thermostat Burner Chamber GFCI Wand Holder Burner Motor Nozzle Coupler Fuel Tank Variable Pressure Insulated Wand Control Handle 97-6068, 97-6131 • REV. 3/06 CAUTION HOT WATER: Must use insulated spray gun and wand.

  • Page 8: Component Identification - Senior Series

    COMPONENT IDENTIFICATION - SENIOR SERIES Burner Switch Pump Switch Control Panel GFCI High Pressure Nozzle Nozzle Control Coupler Handle Detergent Bucket (not included) Quick Coupler Downstream Detergent Injector Burner Motor Burner Chamber Variable Pressure Insulated Wand Insulated Spray Gun 97-6068, 97-6131 • REV. 3/06 CAUTION HOT WATER: Must use insulated spray gun and wand.

  • Page 9: Assembly Instructions

    ASSEMBLY INSTRUCTIONS STEP 1: Connect water supply hose. Spray High Pressure Hose STEP 4: Attach the high pressure hose to the spray gun using teflon tape on hose threads. Fuel STEP 2: Check fuel tank and pump oil levels. STEP 5: Connect the high pressure hose to the pump discharge fitting.

  • Page 10: Installation

    Place machine in a convenient location providing ample support, draining and room for maintenance. This machine is intended for outdoor use. Machine must be stored indoors when not in use. Location: The location should protect the machine from damag- ing environmental conditions, such as wind, rain, and freezing.

  • Page 11: Operating Instructions

    OPERATING INSTRUCTIONS STEP 1: Turn water on. STEP 4: Turn switch to pump posi- tion. When a steady stream of water flows from the spray gun and wand the machine is ready for cold water cleaning by turning the variable pres- sure control handle clockwise to raise the pressure.

  • Page 12: Cleaning Tips

    DETERGENTS & GENERAL OPERATING TECHNIQUES WARNING: Some detergents WARNING may be harmful if inhaled or in- gested, causing severe nausea, fainting or poisoning. The harm- ful elements may cause prop- erty damage or severe injury. STEP 1: Connect detergent injec- tor to discharge nipple on machine, Connect high pressure hose to injector with quick coupler(check to make sure locking coupler sleeves...

  • Page 13: Shutting Down And Clean-Up

    SHUTTING DOWN AND CLEAN-UP STEP 1: Remove detergent suction tube from container and insert into 1 gallon of fresh water. Turn variable pressure wand handle for low pres- sure or connect the black detergent nozzle. Pull trigger on spray gun and siphon water for one minute.

  • Page 14: Troubleshooting

    PROBLEM POSSIBLE CAUSE BURNER WILL NOT Disconnected or short in electrical LIGHT wiring Burner motor thermal protector tripped ON-OFF switch defective Heavy sooting on coil and burner, can cause interruption of air flow and shorting of electrodes Improper electrode setting Fuel not reaching combustion chamber Fuel solenoid malfunction...
  • Page 15 PROBLEM POSSIBLE CAUSE LOW WATER Improper fuel or water in fuel TEMPERATURE Low fuel pressure Weak fuel pump Fuel filter partially clogged Soot build up on coils Lime build up on coils Improper burner nozzle Incoming water to machine warm or WATER TEMPERATURE TOO HOT...
  • Page 16 PROBLEM POSSIBLE CAUSE LOW OPERATING Faulty pressure gauge PRESSURE Insufficient water supply Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace Plumbing or hose leak Faulty or misadjusted unloader valve (where applicable) Worn packing in pump Fouled or dirty inlet or discharge valves in pump Worn inlet or discharge valves...

  • Page 17: Maintenance Charts

    This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your pressure washer dealer for maintenance.

  • Page 18: Maintenance And Service

    PREVENTATIVE MAINTENANCE 1. Use clean fuel — kerosene, No. 1 home heating fuel or diesel fuel. Clean or replace fuel filter every 100 hours of operation. Avoid water contaminated fuel as it will seize up the fuel pump. De-soot coils monthly.

  • Page 19: Rupture Disk

    through pressure washer and into HPB coils and back into the bucket. Solution should be allowed to circulate 2-4 hours. Step 4 After circulating solution flush entire system with fresh water. Removal of Soot In Heating Coil: In the heating process, fuel residue in the form of soot deposits may develop between the heating coil pipe and block air flow which will affect burner combustion.

  • Page 20: Fuel Pressure Adjustment

    functions properly. This can be done by operating the machine and checking to see that when the trigger on the spray gun is in the off position, the burner is not firing. Fuel Pressure Adjustment: To adjust fuel pressure, turn the adjusting screw with a standard screwdriver (located on the fuel pump) clock- wise to increase, counterclockwise to decrease.

  • Page 21: 2011 Exploded View & Parts List

    EXPLODED VIEW - 2011 8, 23 Detail See Control Panel Illus. See View 64 82 87 88 Optional Filter Upgrade 97-6068, 97-6131 • REV. 3/06 View A-A For Detail See Steam Valve Options Illus.
  • Page 22 EXPLODED VIEW - 2011 PARTS LIST ITEM PART NO. DESCRIPTION 10-02025A Label, Hot/Caliente w/Arrows Warning 95-07290029 Tank Head Assy 7-014832 Insulation, Top Head 90-50045 Clip, Retaining U-Type 2-0115090 Tank, Fuel 6 Gal Blank 4-02100000 Hose, 1/4", Push-On 11-013 Label, Logo, Large 90-19710 Screw, 1/4"...
  • Page 23 EXPLODED VIEW - 2011 PARTS LIST ITEM PART NO. DESCRIPTION 2-010066 Elbow, Fuel Tank, Zinc 90-2001 Nut, 5/16" ESNA, NC 95-07102217 Assy, Power Platform, Mini 95-07101226 Block, Discharge, Brass 1/2" x 1/2" 90-2002 Nut, 3/8", ESNA, NC 6-05152 Strain Relief, LQ Tite, Small ▲...

  • Page 24: 2015, 3520 Exploded View & Parts List

    EXPLODED VIEW - 2015, 3520 Detail See Control Panel Illus. Optional Filter Upgrade 69,70,71 97-6068, 97-6131 • REV. 3/06 For Detail See Steam Valve Options Illus. To Fuel Tank...
  • Page 25 ITEM PART NO. DESCRIPTION 10-020110 Label, Use Only Kerosene 10-02025A Label, "Hot/Caliente" with Arrows Warning 10-08018 Label, Warn, Service Cord 10-09004 Label, Hot Water Outlet 11-013 Label, Logo Large (HPB) 11-016 Label, (HCV) 11-0101 Label, Warning (Lexan) Please See Specifications Pages Please See Specifications Pages Please See Specifications Pages 2-1019...
  • Page 26 ITEM PART NO. DESCRIPTION 2-00681 Bushing, 1/2" x 3/8" 2-1085 Hose Barb 2-99031 Fuel Filter 4-02100000 Fuel Line, 1/4" Push-On 4-02100000 Fuel Line, 1/4" Push-On 4-02100000 Fuel Line, 1/4" Push-On 90-20231 Nut, Cage, 1/4" x 12 Gauge 90-2022 Nut, Cage, 1/4" x 16 Gauge 90-19710 Screw 1/4"...

  • Page 27: 3530, 4020 Exploded View & Parts List

    EXPLODED VIEW - 3530, 4020 88, 69 Detail See Senior Series Control Panel Illus. Optional Filter Upgrade 18, 86, 91, 27,41,71 26,71,75 Detail See Steam Valve Options Illus. Detail See Optional Float Tank To Fuel Illus. Tank 97-6068, 97-6131 • REV. 3/06...
  • Page 28 ITEM PART NO. DESCRIPTION 10-020110 Label, Use Only Kerosene 10-02025A Label, "Hot/Caliente" with Arrows Warning 10-08018 Label, Warning, Service Cord 1 10-09004 Label, Hot Water Outlet 11-013 Label, Logo, Large (HPB) 11-016 Label, Logo, Large (HCV) 11-0101 Label, Warning (Lexan) 2-01041 Pad, Soft Rubber, 50 Duro 2-01103...
  • Page 29 ITEM PART NO. DESCRIPTION 2-9040 Clamp, Hose UNI .46-.54 2-99031 Filter, Fuel 4-02100000 Fuel Line, 1/4" Push-On 4-02100000 Fuel Line, 1/4" Push-On 6-0128 Conduit, Water Tite 6-051591 Connector 1/2" L/T 90° Black 1 10-99078 Label, Motor Overload Reset (4020) 10-09003 Label, Cold Water Inlet 2-00681 Bushing, 1/2"...

  • Page 30: 2011 Control Panel Parts List

    2011 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION 10-08021 Label, Disconnect Pwr Supply 1 90-1991 Screw, 10/32" x 1/2" NHSOC, Black 6-020201 Switch, 3 PS, 115V-230V, 4-05088 Thermostat, Adjustable, 302°F 90-1994 Screw, 10/32" x 1-1/4" RH, SL, 6-05152 Strain Relief, STRT, LQ TITE 3231, Small 6-051532 Strain Relief, STRT, LQ TITE...

  • Page 31: 2015, 3520 Control Panel Parts List

    CONTROL PANEL - 2015, 3520 2015, 3520 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION Fuse, Please See Specifications Pages Fuse, Please See Specifications Pages 6-020201 Switch, 3 PS, 115V-230V, 1 PH Salzer 4-12803000 Nozzle, SAQCMEG Red (2015) 4-12803015 Nozzle, Yellow SAQCMEG (2015) 4-12803025 Nozzle, Green SAQCMEG...
  • Page 32 2015, 3520 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION 90-017 Nut, 10/32" Keps (Time Delay Option) (Auto Start/Stop) 6-051595 Strain Relief, STRT, L/T, LG (3520) 6-051532 Strain Relief w/Gasket (2015) 1 11-0305 Label, Control Panel (HPB) 11-3029 Label, Control Panel (HCV) 11-3028 Label, Control Panel (HCV) (Time Delay Option, Auto Start/...

  • Page 33: 3530, 4020 Control Panel Parts List

    CONTROL PANEL - 3530, 4020 3530, 4020 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION 6-020240 Switch, Rocker, Carling w/Green Lens (Time Delay Option) 6-020241 Switch, Rocker, Red (Time Delay Option) ▲ Conduit, 1/4" Split 6-01270 Fuse, Please See Specifications Pages Fuse, Please See Specifications Pages Transformer, Please See Specifications Pages Contactor Overload, Please See Spec’s Pages...
  • Page 34 3530, 4020 CONTROL PANEL PARTS LIST ITEM PART NO. DESCRIPTION 4-12804000 Nozzle, SAQCMEG 0004 Red (3530) 4-12804015 Nozzle SAQCMEG 1504 Yellow (3530) 4-12804025 Nozzle, SAQCMEG 2504 Green (3530) 4-12804040 Nozzle, SAQCMEG 4004 White (3530) 2-0103 Grommet, Rubber, Nozzle Holder 95-07102240 Cover, Elec Box 90-1991 Screw, 10/32"...
  • Page 35 FLOAT TANK OPTION - 3530, 4020 Steam Option To Float Tank Auto Start/Stop Option 1, 8 97-6068, 97-6131 • REV. 3/06 To Float Tank Auto Start/Stop Steam Option...

  • Page 36: 3530, 4020 Float Tank Option Parts List

    3530, 4020 FLOAT TANK OPTION PARTS LIST ITEM PART NO. DESCRIPTION 2-011641 Tank, Float 95-071022137 Shelf, Float Tank 90-1996 Screw, 3/8" x 3/4" HH NC, Whiz Loc 2-0053 Elbow, 1/2" JIC x 3/8" Fem, 90° 90-19712 Screw, 5/16" x 1/2" Whiz Lock 4 4-02110000 Hose, 1/2", Push-On 2-9002...

  • Page 37: Steam Options & Parts Lists

    STEAM OPTIONS & PARTS LISTS ITEM PART NO. DESCRIPTION 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 2-9040 Clamp, Hose, UNI .46-.54 2-30151 Valve, Flow Control w/Metering 2-0004 Nipple, 1/4" Hex Steel 70-460148 Cap, Valve with 1/4" Gauge Port 6-021730 Switch, Flow, MV-60 2-10942...

  • Page 38: Auto Start/Stop Options Exploded Views And Parts Lists

    AUTO START/STOP OPTIONS - 2015, 3520 AUTO START/STOP OPTIONS - 2015, 3520 PARTS LIST ITEM PART NO. DESCRIPTION 2-10942 Swivel, 1/2" MP x 3/4" GHF w/Strainer 2-1032 Tee, 1/2" Female Pipe 2-1007 Nipple, 1/2" Hex 2-1053 Nipple, 1/2" JIC x 1/2" MPT Pipe 2-1105 Swivel, 1/2"...
  • Page 39 AUTO START/STOP OPTIONS - 3530, 4020 AUTO START/STOP OPTIONS - 3530, 4020 PARTS LIST ITEM PART NO. DESCRIPTION 2-10942 Swivel, 1/2" MP x 3/4 GHF w/Strainer 2-1032 Tee, 1/2 Female Pipe 2-1007 Nipple, 1/2" Hex 2-1053 Nipple, 1/2" JIC x 1/2" MPT Pipe 2-1105 Swivel, 1/2"...
  • Page 40 AUTO START/STOP STEAM OPTIONS - 2015, 3520 AUTO START/STOP STEAM OPTIONS - 2015, 3520 PARTS LIST ITEM PART NO. DESCRIPTION 4-02047717 Hose, 3/8" x 18" Pressure Loop 2-10942 Swivel, 1/2 x 3/4 GHF w/Strainer 2-10421 Tee, 1/2" w/1/8" Hole Street 2-1062 Elbow, 1/2"...
  • Page 41 AUTO START/STOP STEAM OPTIONS - 3530, 4020 AUTO START/STOP STEAM OPTIONS - 3530, 4020 PARTS LIST ITEM PART NO. DESCRIPTION 4-02047722 Hose, 3/8" x 22" Pressure Loop 2-10942 Swivel, 1/2 x 3/4 GHF w/Strainer 2-10421 Tee, 1/2" w/1/8" Hole Street 2-1062 Elbow, 1/2"...

  • Page 42: Hose & Spray Gun Assembly & Parts List

    HOSE & SPRAY GUN ASSEMBLY Pressure Nozzle HOSE & SPRAY GUN ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION 2-2001 Coupler, 1/4" Male ▲ Quick Coupler O-Ring, 2-0119 Small ▲ Nozzle Only, 1/8" Soap 4-06540 4-0111341A Wand, Zinc, VP, w/Coupler ▲ Repair Kit, Wand, SS Seat 1 83-SSVPKIT 4-02093450BC Hose, 50' x 3/8",1 Wire, Blue w/Coupler (HPB)

  • Page 43: Burner Specifications

    Burner Model # Assy # Fuel Nozzle 2011 (Mini) 7-00027 7-01244 2015 7-00009 7-01244 3520 7-00090 7-0101 3530 7-00090 7-0101 4020 7-00090 7-0101 SPECIFICATIONS Burner Fuel Pump/ Transformer Motor Solenoid/Cord 7-23581 7-21805U 7-21844U 7-23581 7-21805U 7-21844U 7-514021 7-21174 7-21844U 7-514021 7-21174 7-21844U 7-514021...

  • Page 44: Pump Specifications

    PARTS SPECIFICATIONS: Machine Pump Pump Part # Unloader Part # Unloader Pulley 2011(HPB)WMH-2521F 5-1618 5-3150 2015(HCV) HE2020F 5-1201 5-3329 3520(HPB) SE3525F 5-1405 5-3329 4020(HPB) SM-4035 5-1420 5-3029 2AK74H 5-40207401 4020(HCV) HM-4035 5-1220 5-3029 2AK74H 5-40207401 3530(HPB) SM-4035 5-1420 5-3029 2BK80H 5-40508001 3530(HCV) HM-4035 5-1220 5-3029 2BK80H 5-40508001...
  • Page 45 MOTOR Model Pulley Bushing (Con't) Part # Bushing Part # 2011(HPB) 2015(HCV) 3520(HPB) 4020(HPB) 5-40205401 Hx1-1/8" 5-511113 AX 34 (2) 4020(HCV) 5-40205401 Hx1-1/8" 5-511113 AX 34 (2) 3530(HPB) 5-40505201 Hx1-3/8" 5-511138 BX 36 (2) 3530(HCV) 5-40505201 Hx1-3/8" 5-511138 BX 36 (2) SPECIFICATIONS Belt Belt...

  • Page 46: Vba35 Unloader Exploded View Parts List

    VBA35 UNLOADER EXPLODED VIEW #5-3329 6.6 GPM@3500 PSI #5-3330 6.6 GPM@3500 PSI VBA35 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION 70-020444 Body Valve 70-020452 Body Valve 70-060141 O-Ring 70-150316 Seat 70-450401 Ball, Sub-assy 70-060114 O-Ring 70-010111 Guide Bushing 70-000919 Teflon Ring 70-060170...
  • Page 47 VB55 UNLOADER EXPLODED VIEW 5-3025 Unloader, PA 8 gpm @ 3650 psi 5-3029 Unloader PA 8 gpm @ 3650 psi VB55 UNLOADER EXPLODED VIEW PARTS LIST ITEM PART # DESCRIPTION 1-60005831 Delivery Coupl. 3/8F BSP Brass 1 1-10307002* O-Ring, 1.78 x 18.77 mm Ni 85 1-60005351 Spring, 0.7x9x20 mm Sst 1-60005231 Shutter Pin, Brass 1-10321300* O-Ring, 3 x 6 mm...

  • Page 48: Exploded View & Parts List

    APR.S 2300 UNLOADER VALVE EXPLODED VIEW & PARTS LIST #5-3150 97-6068, 97-6131 • REV. 3/06 o l l e l l o l l o l l . v l...
  • Page 49 WMH-F PUMP EXPLODED VIEW 5-1618 5-1621 NO. PART NO. DESCRIPTION 15-040119282 Pump Head (D.15) 15-803182002 O-Ring Dia. 2.62 x 17.13 15- 049887973 Check Valves 15-803182002 O-Ring Dia. 2.62 x 17.13 Ex. Deep Sealing Valve Cap 15-070040532 M27x1.5 15-040114322 Valve Guide 15-040330512 Valve Spring 15-060068512 Valve 15-040023512 Valves Assembly Seat...

  • Page 50: Pump Exploded View Parts List

    2020F 2020S 52825F 2825S 3525F PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 70-020292 Crankcase 70-000105 Plunger Oil Seal 70-060181 O-Ring Ø 1.78 x 28.30 70-120131 Pressure Ring 15mm 70-120132 Pressure Ring 18mm 70-000207 "V" Seal, dia 15mm 70-000208 "V"...
  • Page 51 E PUMP EXPLODED VIEW PARTS LIST (CONT.) ITEM PART NO. DESCRIPTION 70-140002 Washer 70-180126 Flange Screw 70-000104 Crankshaft Seal 70-030211 Plunger Nut 70-120023 Plunger 15mm (2020F, 2825F, 3525F) 70-120022 Plunger 18mm (2020S, 2825S) 70-140027 Copper Spacer 70-160130 O-Ring Ø1.78 x 5.28 70-000913 Teflon Ring 70-000320...

  • Page 52: Pump Exploded Views And Parts List

    M PUMP EXPLODED VIEW AND PARTS LIST 4035 2 6 2 7 M PUMP EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 70-020209 Crankcase 70-060201 Plunger Guide See Kits Below Plunger Oil Seal 70-060107 O-Ring Ø1.78 x 31,47 See Kits Below "V"...
  • Page 53 M PUMP EXPLODED VIEW PARTS LIST (CONT) ITEM PART NO. DESCRIPTION 70-180105 Connecting Rod Screw 70-060009 Cover Gasket 70-020350 Crankcase Cover 70-060302 Gasket, G3/8 70-160117 Brass Plug 3/8 70-070001 Sight Glass G3/8 70-180112 Cover Screw ▲ Bach Ring 1/2" (4035H) 70-000929 * Available in kit (See below) ▲...
  • Page 55 FITNESS FOR A PARTICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. While SHARK attempts to assure that its products meet national codes, it cannot be responsible for how the customer chooses to use or install the product.
  • Page 56 Form 97-6131 • Revised 3/06 • Printed in U.S.A.

This manual is also suitable for:

Hpb-3520Hpb-3530Hpb-4020

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