Table of Contents
Troubleshooting
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Summary of Contents for Shark HNG-3010
- Page 1 OPERATOR’S MANUAL I HNG-3010 I HNG-4020 I HNG-3530 ® SHARK PRESSURE WASHERS 4275 N.W. Pacific Rim Blvd. Camas, WA 98607 For technical assistance or the Shark Dealer nearest you, call 1-800-771-1881.
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Page 2: Table Of Contents
CONTENTS Introduction ........................... 3 Important Safety Information ..................... 3-4 Installation ..........................4-8 Installation Guide .......................... 5 Start-up ............................. 8-9 Check List Before Starting ......................10 Component Identification ......................11 Operating Instructions ........................ 12 Preventatative Maintenance ......................12 General Washing Techniques ....................12-13 Maintenance &... -
Page 3: Introduction
250V 30 amp or less, single phase. Shark, Inc. reserves the right to make changes at any time without incurring any obligation. 3. Know how to stop the machine and bleed pressures quickly. -
Page 4: Installation
Install CLOTHING MUST machine 18" above the floor. BE WORN. 26. Shark will not be liable for any changes made to our standard machines, or any components not pur- WARNING: Risk of asphyxiation. WARNING chased from Shark. -
Page 5: Installation Guide
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL INSTALLATION GUIDE 9.57" I.D. 11-3/4" High Pressure Out 49-0" 38-3/8" Fresh Water In 1.0" GHF 1-1/4" Gas In 1-1/2" NPT-M 3.0" 44-1/4" 27-1/2"... -
Page 6: Gas Piping
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL machine should be located considering accessibil- Gas Piping: ity for the replacing of components and the refilling Figure 1 1/4" Test Port of detergents, adjustments and maintenance. Nor- (6" - 14 W.C. mal precautions should be taken by the operator of or 1/2"... - Page 7 HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL Figure 2 Input - BTU Per Hour Draft Hood & Flue Pipe Size 250,000 - 320,000 8 inch Manual 320,000 - 410,000 9 inch Shut-Off Valve 410,000 - 600,000 10 inch 600,000 - 750,000 12 inch Gas Valve 1/8"...
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Page 8: Start-Up
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL Figure 4 Defective pipes or fittings should be replaced and not repaired. Never use a flame or fire in any form to locate gas leaks — use a soap solution. After the piping and meter have been checked completely, purge the system of air. - Page 9 HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL 8. DO NOT allow any flame to impinge on the regula- tor vent tubing if supplied. It may clog and cause gas valve malfunction. 9. DO NOT use the gas cock to adjust gas flow. 10.
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Page 10: Check List Before Starting
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL CHECK LIST BEFORE FOR YOUR SAFETY READ BEFORE LIGHTING STARTING: WARNING CAUTION! If “NO” is checked on any of the following sixteen questions, do not operate this machine. If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury or loss of life. -
Page 11: Component Identification
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION Main Gas Supply Inlet Water Supply (not included) Spray Wand Quick Wand Coupler Spray Detergent Valve Trigger Pressure Nozzle Burner Switch Pump Switch Detergent Bucket (optional) High Pressure Hose... -
Page 12: Operating Instructions
NOTE: Sufficient time must be allowed for a proper and dry. size pilot flame to heat the thermocouple and hold The areas around the Shark washer should be kept clean the safety magnet in a locked-up position. Also, time and free of combustible materials, gasoline and other must be allowed for air to escape from the lines dur- flammable vapors and liquids. -
Page 13: Maintenance & Service
With the main burners "OFF" start the pumping unit and sure. For valve adjustment contact your nearest Shark allow it to run for a few minutes. With a drop light or flash- dealer or call Shark technical support. -
Page 14: Propane Gas
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL Periodic flushing of coils is recommended. Figure 7 1. Fill a container with 4 gallons of water, then add 1 lb. of deliming powder. Mix thoroughly. 3/8" to 1/2" 2. Remove nozzle from spray gun assembly and put Burner spray gun into container. -
Page 15: Burner Features
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL Gas Pressure Requirements: If the water heater will be exposed to freezing weather, an antifreeze solution should be circulated through the All propane fired machines operate on gas phase only. coils by whatever means are available for the particular They are designed to operate at a pressure of 11 w.c.i. - Page 16 HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL Pilot 2CH-2 C. System Resistance Check 2 Lead Thermopile (“C” Reading = Switch contacts CLOSED - Gas Cock Equivalent Equivalent To (CP-2) “ON” - Main burner should be ON) If the “C” Reading is more than that specified for the system being checked, this indicates the resistance in the system is excessive and must Igniter...
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Page 17: Hose & Spray Gun Assembly
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL HOSE & SPRAY GUN ASSEMBLY ALL MODELS ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4-12806015 Nozzle, SAQMEG 1506, Yellow 2-2002 Coupler, 3/8" Female (402001A, 402007A) 4-02093450BC Hose 3/8" x 50', 1 Wire Blue, 4-12806025 Nozzle, SAQMEG 2506, Green w/Coupler... -
Page 18: Exploded View Left Side
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW LEFT SIDE Detail See Float Tank 51,53 Illus. Detergent Valve Detail See Burner Assembly Illus. Detail See Burner Assembly Illus. For Detail See Control Panel Illus. Steam Valve Option... -
Page 19: Exploded View Right Side
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW RIGHT SIDE Steam Valve For Internal Detail See Electrical Box Illustraions... -
Page 20: Exploded View Parts List
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 5-602037 Belt, AX37 (402001A) 95-07163028 Box, Electrical 5-604036 Belt, BX36 (353001A) 95-07163113 Panel, Front 5-602038 Belt, AX38 (402007A) 95-07163114 Cover, E-Box Access 5-604035 Belt, BX35 (353007A) 10-07994... - Page 21 HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 4-02047725 Hose, 3/8" x 25", 2 Wire, 2-01041 Pad, Soft Rubber, 50 DURO Pressure Loop 95-07163100 Assy, Frame 2-0053 Elbow, 1/2" JIC, 3/8", 90° 2-2007 Nipple, 3/8"...
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Page 22: Hng Burner Assembly Exploded View
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL HNG BURNER ASSEMBLY EXPLODED VIEW... -
Page 23: Hng Burner Assembly, Exploded View, Parts List
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL HNG BURNER ASSEMBLY PARTS LIST ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION L Label, Pilot Light Hole 7-7021 Jet, Orifice, #54 Natural Gas 10-99032 7-7022 Jet, Orifice 10-99077 Label, Pilot Light Warning 95-07163096 Burner Assy, Square, Small 90-2018 Nut, Cage, 10/32"... -
Page 24: Hng Control Panel
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL HNG CONTROL PANEL ALL MODELS For Internal Detail See Electrical Box Illustrations Steam Valve Option Steam Valve Option Detergent Remote Operating System... -
Page 25: Hng Control Panel, Parts List
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL HNG CONTROL PANEL ALL MODELS PARTS LIST ITEM PART NO. DESCRIPTION 4-05088 Thermostat, Adjustable 6-020240 Switch, Rocker, Carling w/Green Lens 6-020241 Switch, Rocker, Carling Red Actuator (Time Delay) 4-050822 Hour Meter, HOBBS 2-0103 Grommet, Rubber, Nozzle Holder Nozzle (See Pg 17) 2-30152... -
Page 26: Hng Float Tank Assembly
To Outside Water Supply To Pump ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 11-0602 Label, Shark, Stripe 17" 2-0151 Plug, Float Tank 2-0100379 Adapter, 3/4" x 3/4" MT x Insert, 2-1024 Elbow, 1/2" Street, Brass 90° 2-11041 Connector, 1/2" Anchor 2-010058 Bulkhead, 3/4"... -
Page 27: Hng Electrical Box Standard
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL HNG ELECTRICAL BOX STANDARD Remote Detergent Valve ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-0716028 Box, Electrical 6-5015 Overload, 29.00-42.00 AMP, CH (353001A, 343007A) 95-07163030 Panel, Electrical Box Side 6-1401590 Valve, Deter. Less Solenoid 90-1991 Screw, 10/32"... -
Page 28: Hng Electrical Box Time Delay
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL HNG ELECTRICAL BOX TIME DELAY Remote Detergent Valve ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-0716028 Box, Electrical 6-5015 Overload, 29.00-42.00 AMP, CH (353001A, 343007A) 95-07163030 Panel, Electrical Box Side 6-1401590 Valve, Deter. Less Solenoid 90-1991 Screw, 10/32"... -
Page 29: Hng Electrical Box Auto Start
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL HNG ELECTRICAL BOX AUTO START Remote Detergent Valve ITEM PART NO. DESCRIPTION ITEM PART NO. DESCRIPTION 95-0716028 Box, Electrical 6-5015 Overload, 29.00-42.00 AMP, CH (353001A, 343007A) 95-07163030 Panel, Electrical Box Side 6-1401590 Valve, Deter. Less Solenoid 90-1991 Screw, 10/32"... -
Page 30: Troubleshooting
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION No main power Restore power. NO SPARK - NO PILOT GAS Faulty limit switch Test/replace. Faulty wiring Test wiring. SPARK - BUT NO No gas supplied to pilot valve Check for availability of gas. - Page 31 HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Incoming water to machine warm or hot Lower incoming water temperature. WATER TEMPERATURE Gas pressure too high See page 13 for specifications for proper gas pressure. TOO HOT Detergent line sucking air Tighten all clamps.
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Page 32: Basic Facts
HNG SERIES PRESSURE WASHER OPERATOR’S MANUAL BASIC FACTS o i t c i f y t i c i f y t i . l a . l a . l a : t s ¢ ¢ PRESSURE EQUIVALENTS Simply stated, pressure is the force exerted by a gas or liquid attempting to escape from a container. It is useful to know how strong this “attempt to escape”... -
Page 33: Preventative Maintenance Schedule
Attention to regular preventative mainte- nance procedures will assist in preserving the performance of your equipment. Contact your Shark, Inc. dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions. -
Page 34: Warranty
TICULAR PURPOSE. SHARK does not authorize any other party, including authorized Dealers, to make any representation or promise on behalf of SHARK, or to modify the terms, conditions, or limitations in any way. It is the buyer’s responsibility to ensure that the installation and use of SHARK products conforms to local codes. - Page 36 4275 N.W. Pacific Rim Blvd. • Camas, WA 98607 • 1-800-771-1881 Form #97-610 • Revised 12/01 • Printed in U.S.A.
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