Travis Industries 564 Cleanface Installation Manual

Gsr2 fireplace
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WARNING:
If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
- Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any
other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's
instructions.
• If you cannot reach your gas supplier, call the fire department.
- Installation and service must be performed by a qualified installer, service agency or the gas supplier.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
This appliance may be installed in an aftermarket, permanently located, manufactured home
(USA only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. A conversion
kit is supplied with the appliance.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Travis Industries, Inc.
 Copyright 2015, T.I.
564 Cleanface (SS)
GSR2 Fireplace
Installation Manual
HOT GLASS WILL CAUSE
BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
12521 Harbour Reach Dr., Mukilteo, WA 98275
$10.00
 Built-In Direct Vent
 Natural Gas or Propane
 Residential or Mobile
4141209
Tested and Listed by
ANSI Z21.88-2014
CSA 2.33-2014
Fireplace
Home
www.travisproducts.com
100-01378

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Summary of Contents for Travis Industries 564 Cleanface

  • Page 1 564 Cleanface (SS) GSR2 Fireplace Installation Manual WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. - Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
  • Page 2: Overview

    Introduction Overview This manual details the installation requirements for the 564 Cleanface GSR2 fireplace. For operating and maintenance instructions, refer to the 564 Cleanface GSR2 Owner's Manual (part # 100- 01379). Listing Details This appliance was listed to ANSI Z21.88. The listing label is attached to the appliance near the gas control valve.
  • Page 3: Table Of Contents

      Fireback Installation (Optional) ......54     Vent Requirements ..........25 Wiring Diagram ........... 55     Vent Clearances ............25 Index ..............56     Altitude Considerations ..........25   Approved Vent ............26 Travis Industries 4141209 100-01378...
  • Page 4: Safety Warnings

    Do not operate if any portion of the heater was submerged in water or if any corrosion occurs. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water. Travis Industries 4141209 100-01378...
  • Page 5  Travis Industries, Inc. grants no warranty, implied or stated, for the installation or maintenance of your heater, and assumes no responsibility of any consequential damage(s).
  • Page 6: Installation Options

    32.625" 829mm 5.75" 24.25" Baseplate 147mm 616mm 28.625" * 728mm The bottom of the face is 0.125" (4mm) above the baseplate. 38.25" 18.625" * 972mm 474mm Framing Opening * See "Clearances" and "Framing Dimensions" for details. Travis Industries 4141209 100-01378...
  • Page 7: Packing List

    Install the vent, gas line and electrical hook-up.  Install the drywall.  Install the hearth (if applicable).  Install the facing (if applicable).  Install the mantel (if applicable).  Finalize the installation (see page 39) and install the grill or face. Travis Industries 4141209 100-01378...
  • Page 8: Massachusetts Requirements

    A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation. See Gas Connection section for additional Commonwealth of Massachusetts requirements. Travis Industries 4141209 100-01378...
  • Page 9: Top Vent Or Rear Vent Configuration

    Place the Remove the 4 screws securing the screws and assembly aside. intake cover plate. Place the screws and cover plate aside. Remove and discard the insulation found below the large cover plate. Travis Industries 4141209 100-01378...
  • Page 10: Converting The Fireplace To Top Vent (Continued)

    Verify the gasket on the outer flue assembly is in place, then attach it to the top of the fireplace using the screws removed earlier. Travis Industries 4141209 100-01378...
  • Page 11: Standoff And Drywall Support Preparation

    Bend the three drywall supports up 90 degress (the outer two are concealed when the standoffs are flat). When in place, the standoffs and drywall supports should look as shown to the right. Travis Industries 4141209 100-01378...
  • Page 12: Fireplace Placement Requirements

    The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace (155 Lbs. 69 Kg) and vent.  The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling. Travis Industries 4141209 100-01378...
  • Page 13: Televisions Placed Above The Fireplace

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Television (TV) Min.
  • Page 14: Using A Buildout Above Fireplace And Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV Min.
  • Page 15: Using A Buildout Below A Television

    The homeowner must understand that Travis Industries does not take responsibility for any negative impact to televisions placed near this fireplace. Min. 1" (26mm) Air Gap Behind TV...
  • Page 16: Minimum Framing Dimensions

    Installation (for qualified installers only) Minimum Framing Dimensions MIn. Enclosure 39.5" 1004mm 36.75" 934mm 38.25" 972mm 19.125" 486mm Flush Install 18.625" 474mm Extended (Tile Over) Install Travis Industries 4141209 100-01378...
  • Page 17: Nailing Brackets

    1/2" (13mm) Drywall Fireplace WARNING: Submerged Facing Do not install combustible (Drywall butts against non- material (drywall) in front of the fireplace. combustible facing) 1/2" (13mm) Drywall Fireplace Rotate the bracket on the rivet 180 degrees. Non-Combustible Facing Travis Industries 4141209 100-01378...
  • Page 18: Corner Installations - Rear Vent Configuration

    Approximate (varies due to vent installation) NOTE: Most installations use: 6" (152mm) Section for 2 X 6 Walls (51mm X 152mm) 4" (102mm) Section for 2x4 Walls (51mm X 102mm) (Travis # 98900166) 47.75" Min. 1213mm Travis Industries 4141209 100-01378...
  • Page 19: Corner Installations - Top Vent Configuration

    (for qualified installers only) Corner Installations - Top Vent Configuration A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply). Minimum 0.5" (13mm) Clearance 14.25" 362mm 47.75" Min. 1213mm Travis Industries 4141209 100-01378...
  • Page 20: Outdoor Fireplace Installations

    Installation (for qualified installers only) Outdoor Fireplace Installations Travis Industries Inc. gas-fired fireplaces are suitable for installation into outdoor areas protected from direct water impingement. In addition to maintaining listed mantel and combustibles clearances, a rain protection overhang factor of 1/2 shall be constructed to the front and to each side of installed appliances (see the illustration to the right).
  • Page 21: Gas Line Requirements

    The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure. Travis Industries 4141209 100-01378...
  • Page 22: Gas Line Location

    4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line. Travis Industries 4141209...
  • Page 23: Electrical Connection (Required)

    The electrical line must be a min. 14 gauge, and supply 120 Volts at 60 Hz (2 Amps). Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Travis Industries 4141209 100-01378...
  • Page 24: Accessing The Area Under The Burner

    This is required when relocating the electrical or gas inlet location or installing the LP regulator. (a) Loosen the four nuts. (b) Lift the panel up, rotate it forward and remove. 11/32" Nutdriver Travis Industries 4141209 100-01378...
  • Page 25: Vent Requirements

     Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard. Consult your dealer or installer if you suspect an improperly adjusted air shutter. Travis Industries 4141209 100-01378...
  • Page 26: Approved Vent

    If it does not, apply high temperature sealant to the joints of the affected sections.  Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel  Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape) Travis Industries 4141209 100-01378...
  • Page 27: Approved Vent Configurations

    (see the illustration below), and replace the screws. In this example, the restrictor is set in position # 3. (closed) #6 (open - stock position) # 0 Back of Firebox Travis Industries 4141209 100-01378...
  • Page 28: Intake Restrictor Adjustment

    (for qualified installers only) Intake Restrictor Adjustment Position # 1 (open) 1/4" Socket Loosen the two screws holding the intake restrictor in place.. Position # 2 (closed) Slide the restrictor down to the lower position and tighten the screws. Travis Industries 4141209 100-01378...
  • Page 29: Diffuser Plate Adjustment

    Bend the round portion of the diffuser so it is flat (position # 2). After (Position # 2) Secure the flattened diffuser plate with the screws removed earlier. Replace the exhaust restrictor (see “Exhaust Restrictor Adjustment” for restrictor settings). Travis Industries 4141209 100-01378...
  • Page 30: Rear Vent Configuration With Horizontal Termination (No Vertical Rise)

    Vent with 1 45 Elbow Remove the exhaust restrictor 3 feet and replace the screws. 915mm -Intake Restrictor # 1 (stock) -Diffuser Position # 1 (stock) 0 feet -Min. 4" (102mm) Horizontal Section -Max. 24" (610mm) Horizontal Section(s) Travis Industries 4141209 100-01378...
  • Page 31: Rear Vent Configuration With Horizontal Termination (With Vertical Rise)

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4141209 100-01378...
  • Page 32: Rear Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4141209 100-01378...
  • Page 33: Top Vent Configuration With Horizontal Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4141209 100-01378...
  • Page 34: Top Vent Configuration With Vertical Termination

    (it does not matter both lengths of horizontal run whether it turns right or left). (Horizontal Length = H1 + H2). It may be a 90° or 45° elbow. This is considered a vertical elbow Travis Industries 4141209 100-01378...
  • Page 35: Termination Requirements

    NOTE: Measure clearances to the nearest edge of the exhaust hood. • Use the vinyl siding standoff when installing on an exterior with vinyl siding. • Vent termination must not be located where it will become plugged by snow or other material Travis Industries 4141209 100-01378...
  • Page 36: Hearth Requirements

    WARNING: A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater. Travis Industries 4141209 100-01378...
  • Page 37: Optional Tile Stop Removal

    See the illustration below for details on removal. After removing the tile stop, make sure to replace the screws. Tile Stop Phillips Screwdriver Travis Industries 4141209 100-01378...
  • Page 38: Facing Requirements

    Use mastic or thin set (or other non- combustible, non-odorous adherent) to attach the facing. NOTE: Screws may be used to secure cement board or tile backer to the fireplace. Do not penetrate the fireplace more than 1/2” (13mm). Drywall Support (3 total) Travis Industries 4141209 100-01378...
  • Page 39: Mantel Requirements

    Combustible mantel columns (legs) must be placed to the side of the fireplace face. Non-combustible mantel columns do not have a minimum clearance. Base of the Fireplace Steps for Finalizing the Installation Remove the glass (see page 43). Travis Industries 4141209 100-01378...
  • Page 40 (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC. Install the logs (see page 44). Replace the glass. Start the heater. Leak test all gas joints. Travis Industries 4141209 100-01378...
  • Page 41: Air Shutter Adjustment

    (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar. If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized. Travis Industries 4141209 100-01378...
  • Page 42: Barrier Removal

    Remove the concealment cover. HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks. Travis Industries 4141209 100-01378...
  • Page 43: Glass Frame Removal

    Lift the glass frame slightly and attach the lower latches. NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed. Travis Industries 4141209 100-01378...
  • Page 44: Log Set Installation

    Finalizing the Installation (for qualified installers only) Log Set Installation Log Set Overview When installed, the logs should appear as shown below. Rear Log Right Twig Left Log Left Twig Right Log Travis Industries 4141209 100-01378...
  • Page 45: Rear Log Installation

    The rear log has a flat notch on both sides that center it on the grate. Place the rear log on the grate and slide it all the way back until the log contacts the end-brackets on the grate. Travis Industries 4141209 100-01378...
  • Page 46: Right Log Installation

    (for qualified installers only) Right Log Installation The right log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. Travis Industries 4141209 100-01378...
  • Page 47: Left Log Installation

    (for qualified installers only) Left Log Installation The left log has a groove that fits over the grate. Note how the right side of the log rests on the burner but does not cover any burner holes. Travis Industries 4141209 100-01378...
  • Page 48: Left Twig Installation

    Finalizing the Installation (for qualified installers only) Left Twig Installation This hole fits over the pin on the rear log. The left twig should be positioned so the front edge contacts the grate as shown. Travis Industries 4141209 100-01378...
  • Page 49: Right Twig Installation

    Finalizing the Installation (for qualified installers only) Right Twig Installation The right twig has two holes for the pins on the rear and right log. When in place the right twig will appear as shown above. Travis Industries 4141209 100-01378...
  • Page 50: Ember Installation

    Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions. Travis Industries 4141209 100-01378...
  • Page 51: Lp Conversion Instructions

    Remove the glass (see page 43). Remove the logs and embers (if installed - page 44) Remove the burner (see illustration below) 1/4" Nutdriver Remove the grate. 1/4" Nutdriver Remove the front burner. 1/4" Nutdriver Remove the rear burner. Travis Industries 4141209 100-01378...
  • Page 52 Orifice Use a 1/2" open end wrench to unscrew the two orifices. Look here for the orifice identification Front 15/16" Rear 24mm Screw each LP orifice in so the orifice protrudes 15/16" (24mm) (indicating full insertion). Travis Industries 4141209 100-01378...
  • Page 53 Figure 2 Figure 1 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve. Travis Industries 4141209 100-01378...
  • Page 54: Fireback Installation (Optional)

    “a” to secure Loosen this screw and slide the bracket up. Place the floor the side firebacks.. firebacks in place (under the bracket). Slide the bracket down and tighten the screw to secure the firebacks. Travis Industries 4141209 100-01378...
  • Page 55: Wiring Diagram

    3 Amp Fuse 3 Amp Fuse Appliance Ground 3.15A FUSE Integrated Pilot Sensor Fireplace Flame Control Detect (IFC) Spark System Jumper Appliance Ground IPI/CPI JUMPER WIRE Comfort Control Valve Black (4) AA Batteries Battery Box (Manual On/Off) Travis Industries 4141209 100-01378...
  • Page 56: Index

    Log Set Installation ........... 44 ..............34 LP Conversion Instructions ......51 Top Vent or Rear Vent Configuration ....9 Mantel Requirements ........39 Vent Requirements .......... 25 Rear Vent Configuration with Horizontal Termination (no vertical rise) ......30 Travis Industries 4141209 100-01378...

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564 cleanface ss cf gsr2

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