Setting The Gas/Air Ratio - Worcester GREENSTAR HIGHFLOW 440CDi Instruction Manual

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SETTING THE GAS/AIR RATIO

B
Greenstar Highflow 440CDi
C
GAS TYPE
Natural Gas
Type H (G20)
LPG (propane)
(G31)
Greenstar Highflow 550CDi
D
GAS TYPE
Natural Gas
Type H (G20)
LPG (propane)
(G31)
C
E
CO setting CO setting
2 2
maximum. minimum.
9.4 ±0.5% 8.6 ±0.5%
10.8 ±0.5% 10.4 ±0.5%
CO setting CO setting
2 2
maximum. minimum.
9.4 ±0.5% 9.0 ±0.5%
10.8 ±0.5% 10.4 ±0.5%
INSTALLATION & SERVICING INSTRUCTIONS
SETTING THE AIR/GAS RATIO
IMPORTANT: The appliance is set at the
factory and adjustment to the CO
settings (air/gas ratio) is only required
where the appliance has been stripped
down and assembled or if the fan, burner
or gas valve are replaced or the appliance
has been converted to a different gas
type.
The air/gas ratio may only be adjusted on
the basis of a CO measurement at
2
maximum and minimum heat output using
an electronic tester.
Setting the gas ratio MUST ONLY be
carried out by a competent person
equipped with a combustion analyser
conforming to BS 7927 and competent in
its use.
Remove cap [J] on the "flue gas sample
point", as shown in the figure on page 38,
and connect a flue gas combustion
analyser. Replace the cap after use.
1 Connect manometer to the inlet pressure
point (A) on the gas valve.
Measure the inlet pressure, it should be
between 17 - 19mbar (nominally 18 mbar)
for Natural Gas and between 35 - 39mbar
(nominally 37mbar) for LPG.
2 To adjust the CO it will be necessary to
2
first operate the boiler at maximum output.
Press and hold down the boost button
(B) for 10 seconds.
Turn temperature control (C) to
maximum, the boiler will then go to
maximum output.
Note: the control will resume normal
operation after 15 minutes or if the
boost button (B) is pressed for more
than 1 second.
3 Remove plastic cap and using a flat
bladed screwdriver, set the CO
(D) referring the table opposite.
Note: CO should be measured 10 minutes
2
after firing the boiler.
Check the CO is less than 200ppm.
4 Turn the temperature control (C) to
minimum. This will make the boiler go to
minimum output.
5 Measure the CO it should now be at the
2
figure for minimum output shown on the
table opposite. If not, remove cap and
adjust (E) on the gas valve until correct.
Check the CO is less than 200ppm.
Turn temperature control to maximum
output and recheck the CO
hold down the boost button (B) for two
seconds, the boiler should return to normal
operating mode with the blue power
indicator permanently illuminated.
Remove manometer and re-seal the inlet
pressure point on the gas valve.
Fit a new plastic sealing cover to outlet
adjuster (D) and replace the cap on the
gas valve.
8 716 115 219c (03.2010)
2
via adjuster
2
. If correct,
2