MIMAKI JFX-1631/1615 Operation Manual
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MIMAKI JFX-1631/1615 Operation Manual

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MIMAKI ENGINEERING CO., LTD.
URL: http://eng.mimaki.co.jp/
D202017-20

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Summary of Contents for MIMAKI JFX-1631/1615

  • Page 1 MIMAKI ENGINEERING CO., LTD. URL: http://eng.mimaki.co.jp/ D202017-20...

  • Page 2: Table Of Contents

    TABLE OF CONTENS CAUTION ................. v CAUTION ................v Requests ................v FCC Statement (USA) ............v INTERFERENCE TO TELEVISIONS AND RADIOS ... v CDRH REGULATION ............vi Foreword .................vii On this operation manual ...........vii For safe operation ..............viii Pictorial signs ..............viii Position of the warning label ...........xv How to Read This Operation Manual ........
  • Page 3 Drawing an image from source data ........2-11 Starting the drawing operation ........2-11 Interruption of drawing ............2-12 Move the Y-bar ...............2-13 Turning the power OFF ............2-14 Preventing nozzle drop out while power-off ....2-14 CHAPTER 3 Useful Function Changing origin ..............3-2 Changing origin with JOG keys ........3-2 Changing origin with FUNCTION menu ......3-3 Registering the thickness of the media .........3-4 Register the thickness of the media manually ....3-4...
  • Page 4 CHAPTER 4 Maintenance Routine maintenance ............4-2 When the device is left unused for a long period of time .. 4-2 Notes on cleaning ............. 4-2 Maintenance of frame component ........4-2 Ink cartridge ................4-3 Replacing with a new ink pack ......... 4-3 State of Lamp ..............
  • Page 5 CHAPTER 5 In Case of Trouble Before taking a phenomenon as a trouble ......5-2 The device cannot be energized ........5-2 The device cannot perform printing ........5-2 Display [ WATER NOT READY ] ........5-2 If image quality declines ...........5-3 Resolving nozzle clogging ..........5-3 Stopping the unit during the operation ......5-3 Even when ink remains, [INK NEAR END] is displayed ...5-4 Troubles for which error messages are given on the LCD ..5-6...

  • Page 6: Caution

    • In the case where MIMAKI-recommended cable is not used for connection of this device, limits provided by FCC rules can be exceeded. To prevent this, use of MIMAKI-recommended cable is essential for the connection of this device.

  • Page 7: Cdrh Regulation

    CAUTION CDRH REGULATION The Center for Devices and Radiological Health for the U.S. Food and Drug Administration Implement regulations for laser products. The sentence of “This product complies with 21 CFR chapter I and subchapter J” indicates compliance with the CDRH regulations and is labeled on the product when marketed in the United States.

  • Page 8: Foreword

    Foreword Congratulations on your purchase of MIMAKI UV ink jet printer “JFX-1631/1615 , JFX-1631/1615plus”. UV Inkjet Printer JFX-1631/1615 , JFX-1631/1615plus uses ultraviolet ray curing ink (UV ink). Read this Operation Manual carefully and make the most effective use of your printer.

  • Page 9: For Safe Operation

    For safe operation Pictorial signs Pictorial signs are used in this Operation Manual for safe operation of and in prevention of damages to the device. Pictorial signs and their meanings are given below. Read and fully understand before reading the text. Example of pictorial signs Indicates the case where it is assumed that misuse of the machine, ignoring this sign, as this may cause fire or poisoning.
  • Page 10 WARNING • Be sure to setup the appropriate air-moving system in case of using the device in a closed room or a room with bad ventilation. Cautions for constructing exhaust outlet Please observe the following things to prevent the device. (1) The sharp of the exhaust outlet depends on your building enviroment.
  • Page 11 For safe operation Never do the following WARNING Do not disassemble or remodel the device Handling of ink cartridges • Never disassemble or remodel the main unit of • Some of the ingredients (UV Curing initiator) the printer and the ink cartridge.Disassembling/ have toxic consequences to aquatic life.Avoid remodeling any of them will result in electric leak into water system or sewage containing...
  • Page 12 • Be sure to use only the UV LED recommended by Mimaki,or it may cause fire or damages to the unit.Never use UV LEDs other than those recommended by Mimaki.We would take no responsibility for any troubles caused through the use of a UV LED not recommended by Mimaki.

  • Page 13: Precautions For Use

    For safe operation Precautions for use CAUTION Protection against dust Periodic exchange parts • It is strongly recommended to use the device in • There are some parts which must be replaced a room that is not dusty. by service men.You have to make a contract Set the Refresh level 2 or 3 when in bad with distributors or dealers for after-sale service.
  • Page 14 • The UV LED performance and service life are significantly affected by the UV irradiation and UV power supply units used.Never use those UV devices other than those recommended by Mimaki.We would take no responsibility for any troubles caused through the use of a UV devices not recommended by Mimaki. *1. Maximum allowable value by ICNIRP: Wavelength 365nm/270000J/m...
  • Page 15 For safe operation Notices for installation CAUTION A place exposed to direct A place in which temperature and A place that is not horizontal sunlight humidity vary by a great margin • Use the device under the following environment. Operating •...

  • Page 16: Position Of The Warning Label

    Position of the warning label This device is adhered with the warning label. Be sure to fully understand the warning given on the labels. In the case where any of the warning label has become so soiled that the warning message is illegible or has come off, purchase a new one from your local distributor or our office.
  • Page 17 Position of the warning label Order No. Label Order No. Label (1) M901549 (8) M906311 (2) M905980 (9) M906318 (3) M906115 (10) M903764 (4) M903330 (11) M905624 (5) M903226 (12) M903239 (6) M904325 (13) M904121 (7) M906310 (14) M907063...

  • Page 18: How To Read This Operation Manual

    How to Read This Operation Manual This manual provides the explanation about the displayed characters and used keys on the “Display Panel” in addition to the operation procedures. Proceed operations confirming them while using. xvii...
  • Page 19 CHAPTER 1 Before Use This chapter describes the parts name and setting procedures before use. Installing the device............. 1-2 Where to install the device ............1-2 Configuration and Function..........1-3 Front Side ...................1-3 Rear Side ..................1-3 Operation Panel ................1-4 Carriage ..................1-5 EMERGENCY SWITCH ..............1-5 Connecting the cables............

  • Page 20: Installing The Device

    Installing the device Where to install the device Secure sufficient space for installation before assembling this unit. Decide the place considering the size of the device and a space required for execution of drawing. Machine Type Width Depth Height Total Weight JFX-1631/JFX-1631plus 4200 mm 4300 mm...

  • Page 21: Configuration And Function

    Configuration and Function Front Side Operation Panel ( P.1-4) Indicator Carriage Operation keys for executing settings P.1-5) Indicating a state of the machine. required for the machine, and a display P.1-7) to display operation items are placed. (The operation panel is also equipped on the front of this machine.) Table Setting media on it.

  • Page 22: Operation Panel

    Operation Panel The operation panel is used for setting of drawing method and each operation. POWER Lamp Key ( P.2-5) VACUUM/BLOW Lit when the power is ON. Switching VACUUM to BLOW, and vice versa. TEST VACUUM Lamp ( P.2-5) Press to start the test drawing. Lit when media is set.

  • Page 23: Carriage

    Configuration and Function Carriage A print head for drawing, a UV irradiation appliance, and a light pointer in the print head cover are mounted on the carriage. Depending on UV LED condition, the carriage is positioned differently. EMERGENCY SWITCH One EMERGENCY switch is placed on the front face of the unit and 2 are placed on each of the buck surface and Y-bar respectively.

  • Page 24: Connecting The Cables

    Connecting the cables Connecting the USB2.0 interface cable Connect a computer to this machine with the USB2.0 interface cable. • Prepare the USB2.0 interface cable. (USB2.0 interface cable is not supplied with this machine.) • Your RIP is required to support USB2.0 interface. •...

  • Page 25: Uv Led Unit And Indicator

    UV LED Unit and Indicator UV LED Unit • Do not expose your naked eyes directly to the light irradiated from the UV LED when it lights. • Do not touch the lamp when it is being lit or just after it is set OFF.

  • Page 26: Setting Of Ink Cartridge

    Setting of ink cartridge • To use the ink cartridge, you must attach the ink pack on the dedicated eco cartridge (OPT-J0237). • For the attaching/removing method of ink pack, refer to the label attached to the eco cartridge. Kinds of ink that can be used Kind of ink Color Magenta...
  • Page 27 Setting of ink cartridge Precautions at the time of setting the ink cartridge When setting the ink cartridge, pay attention to the followings: • Check the ink slot number, and insert the proper color ink cartridge. Depending on the ink type you use, setting contents of ink cartridge differ. (Refer to the table below.) Table of Usable inkset Ink type Ink set...
  • Page 28 • Never disassemble the ink cartridge. • Never refill the ink cartridge with ink. Refilling the ink cartridge can cause a trouble. Remember that Mimaki assumes no responsibility for any damage caused by the use of the ink cartridge replenished with ink.

  • Page 29: About Media

    About Media The sizes of media that can be used and the method of handling are described here. The sizes of media that can be used JFX-1631/JFX-1631plus JFX-1615/JFX-1615plus Maximum width 1644 mm 3194 mm 1592 mm Maximum length 1602 mm Max.

  • Page 30: Menu Mode

    Menu mode This device has three modes. Each mode is described below. Local Mode Local mode is a mode in drawing preparation state. All keys are available. Receiving of data from the computer is allowed, however, drawing is not executed. The following operations are allowed in the local mode.
  • Page 31 CHAPTER 2 Basic Operations The procedure from preparation of ink and media to the execution of drawing, and setting methods are explained. How to use the opening/closing door........ 2-2 Operation flow..............2-3 Turning the power ON ............2-4 Setting the media ..............2-5 Setting the media ................2-5 Test drawing.................

  • Page 32: How To Use The Opening/Closing Door

    How to use the opening/closing door Close the door while performing the drawing to avoid the bad effect to be caused by UV LED. When setting the media Set the media after opening the door. • When setting the media, avoid contact of the media to the door.

  • Page 33: Operation Flow

    Operation flow Turning the power ON See "Turning the power ON" P.2-4) Setting the media See "Setting the media" ( P.2-5) Test drawing See "Test drawing" ( P.2-7) Execution of head cleaning See "Execution of head cleaning" P.2-8) Drawing an image from source See "Drawing an image from source data"...

  • Page 34: Turning The Power On

    Turning the power ON • When the power is turned ON, the Y-bar moves. To avoid injuries, keep your hands away from the table. • If the temperature in the hot water device has not reached the predetermined value, a message is indicated.

  • Page 35: Setting The Media

    Setting the media • To set the media, suction the media with the suction vacuum unit (option). Install the optional suction vacuum unit, and then set the media. • If, within the absorption area, there are suction holes not closed by the media, close such suction holes placing thin sheet form material such as paper, film or tape.
  • Page 36 Setting the media On the absorption area The absorption area of JFX-1631/1615 is shown in the following figure. Pressing key, set the optimum ON/OFF absorption area for the media to be set. JFX-1631/JFX-1631plus Origin Seal indicating the point of origin Provided at the 4 corners of the table.

  • Page 37: Test Drawing

    Test drawing Make test drawing to check whether there is nozzle clogging or other drawing failures (such as wearing or missing). Execution of test drawing • Printing is disabled when the following messages are displayed. It is enabled when the message has disappeared.

  • Page 38: Execution Of Head Cleaning

    Execution of head cleaning When a correct pattern is not obtained in the test drawing, perform the head-cleaning. As for the head cleaning, the following 4 types are available. To be used if ten odd numbers of the lines are missing when the test pattern is made. normal P.2-8 Suction and wiping will be performed.

  • Page 39: When Cleaning With "Wiping

    Execution of head cleaning When cleaning with “Wiping” Press the key in the local mode. CLEANING C L EAN I NG T Y PE : n o r ma l Select [wiping] with keys and press C L EAN I NG key.

  • Page 40: Cleaning Automatically When Turning The Power On

    Execution of head cleaning Cleaning automatically when turning the power on Cleaning can be set to be executed automatically when turning the power on and the hot water is ready. Press the key in the local mode. CLEANING C L EAN I NG T Y PE : n o r ma l Select [power on] with...

  • Page 41: Drawing An Image From Source Data

    Drawing an image from source data Starting the drawing operation • If the UV irradiation device is not ready or the temperature of the water heating system has not reached the predetermined value, a message is displayed. Drawing is not allowed in such cases. When the display is disappeared, drawing can be started.

  • Page 42: Interruption Of Drawing

    Taking out the media after completion of drawing (1) Follow the "Evacuation of Y-bar from the table" ( P.2-13) to evacuate the Y-bar from the table. (2) Press the key to turn the suction OFF. ON/OFF (3) Press the key to turn the BLOW lamp on. VACUUM/BLOW (4) Press the key to turn the blowing ON.

  • Page 43: Move The Y-Bar

    Drawing an image from source data Move the Y-bar When you wish to check the drawing results etc., you can move the Y-bar. Set the evacuation position (view position) of the Y-bar in advance. Setting the view position Press the key in the local mode.

  • Page 44: Turning The Power Off

    Turning the power OFF To turn off, check first whether or not there is data received and there remains data that has not yet been output in the device. Turn the power of the connected computer off. Press the power button to cut the power. •...
  • Page 45 CHAPTER 3 Useful Function This chapter describes the setting procedures of each functions, and how to operate the plotter usefully. Changing origin ........3-2 Output the setting list ......3-14 Displaying machine information of Changing origin with JOG keys ....3-2 this device ..........

  • Page 46: Changing Origin

    Changing origin The default origin position can be changed. There are following 2 changing methods. Changing with the JOG keys Changing with the ÅgORIGINÅh in the FUNCTION menu Changing origin with JOG keys Press the keys OR I G I N S E T U P in the local mode.

  • Page 47: Changing Origin With Function Menu

    Changing origin Changing origin with FUNCTION menu To precisely set the origin of coordinates, set its X- and Y- coordinates from the FUNCTION menu. This setting value becomes the origin position (0, 0). Press the key in the local mode. FUNCTION F UNC T I ON V I EW...

  • Page 48: Registering The Thickness Of The Media

    Registering the thickness of the media Register the thickness of loading media. There are three types of registering; “Register the thickness of the media manually”, “Adjust the gap with the keys”, and “Measuring the thickness of the media automatically”. DOWN Register the thickness of the media manually Press the key in the local mode.

  • Page 49: Measuring The Thickness Of The Media Automatically

    Registering the thickness of the media Measuring the thickness of the media automatically Thickness of media is automatically measured with the gap pin on the left of the carriage. Set a media. • Be sure to set a media on the drawing area. If measured automatically without media, the head can break.

  • Page 50: Registering Head Gap Value

    Registering Head gap value Inputting the value of gap between the head and the media The registered value is reflected on all media. Press the key in the local mode. FUNCTION F UNC T I ON V I EW < E N T > Select the [HEAD HEIGHT] by pressing the F UNC T I ON key.

  • Page 51: Other Useful Functions

    Other useful functions Data clear Erase the data not required for this device with the following operation. Press the key in the local mode. DATACLEAR D A T A C L E A R < E N T > Press the key.

  • Page 52: Each Setting

    Each setting Setting the print method Settings on printing Press the key in the local mode. FUNCTION F UNC T I ON V I EW < E N T > Select the [SET UP] by pressing the key. F UNC T I ON S E T U P <...
  • Page 53 Each setting Item Value Outline QUALITY STANDARD Standard drawing quality FINE High quality drawing (drawing speed is slower) FAST High speed drawing (quality is inferior) SCAN DIR BI-DIR Drawing is conducted in both directions when the head moves on the media at drawing.

  • Page 54: Setting The Light Intensity Of The Uv Led

    Setting the light intensity of the UV LED The light intensity of the UV LED may be set in 3 stages. This setting is made when the media vulnerable to the heat is used or when the test drawing is made in which the lighting of the UV LEDs is not desired.

  • Page 55: Setting Of Priority

    Each setting Setting of priority Priority of setting of this device or that of the computer on the following items respectively is selected. Items to be selected : PRINT MODE/ INK LAYERS Press the key in the local mode. FUNCTION F UNC T I ON V I EW <...

  • Page 56: Setting The Work Change

    Setting the work change Set whether to return to the local mode or keep the remote mode after online drawing. (Supported from the firmware ver.2.70) Press the key in the local mode. FUNCTION F UNC T I ON V I EW <...

  • Page 57: Changing Language Display On The Screen

    Each setting Changing language display on the screen Display language can be selected between Japanese and English. Press the key in the local mode. FUNCTION F UNC T I ON V I EW < E N T > Select the [DISPLAY] by pressing the key.

  • Page 58: Output The Setting List

    Output the setting list Keep the list for customer’s record or send it by the fax at inquiry on the maintenance. Set a larger media than the legal size. ( P.2-5) Press the key in the local mode. FUNCTION F UNC T I ON V I EW <...

  • Page 59: Displaying Machine Information Of This Device

    Each setting Displaying machine information of this device Press the key in the local mode. FUNCTION F UNC T I ON V I EW < E N T > Select the [MAINTENANCE] by pressing the F UNC T I ON key.

  • Page 60: Other Useful Settings

    Other useful settings Change settings according to need. Press the key in the local mode. FUNCTION F UNC T I ON V I EW < E N T > Select the [SET UP] by pressing the key. F UNC T I ON S E T U P <...

  • Page 61: Initializing Set Contents

    Each setting Initializing set contents Press the key in the local mode. FUNCTION F UNC T I ON V I EW < E N T > Select the [SET UP] by pressing the key. F UNC T I ON S E T U P <...

  • Page 62: For Setting Media Correctly

    For setting media correctly Guide holes for inserting commercial screws are placed on each end (3 sides) of the table. • Fix a guide for placing the media on the correct position using those holes. guide hole • Select a material for the guide which is not thicker than the media. Arrangement of guide holes When you prepare the guide for setting the media, please use the following sizes as reference.

  • Page 63: Adjust The Height Of The Post Cure Unit

    Adjust the height of the Post Cure Unit Adjust the height of the Post Cure Unit depending on the media. • When you use JFX-1631/1615, the Post Cure Unit is an option. • Be sure to adjust the height of the Post Cure Unit before drawing.
  • Page 64 Adjust the height of the Post Cure Unit Be sure to tighten the screws on both sides of the Post Cure Unit. • Fully tighten them so that they may not be loosened while drawing. • If used with the screw loosened, the Post Cure Unit may fall during drawing and damage the media or the suction table surface.

  • Page 65: Use The Post Cure Unit

    When the Post Cure Unit is used, as the depth of the Y bar increases by the Post Cure Unit, the movable area of the Y bar narrows compared to that of the JFX-1631/1615, and therefore, the drawing range also narrows.

  • Page 66: Note When Drawing On Thick Media

    Note when drawing on thick media When you draw on the thick media, UV light irradiated from the Post Cure Unit may leak and it may have a damaging effect on your body or the machine. When you draw on the thick media, attach the provided UV shade curtain on the Post Cure Unit. Attach the UV shade curtain Power supply for the Post Cure Unit Check that the power supply for the Post...

  • Page 67: Turn On The Power Supply Of The Post Cure Unit

    Use the Post Cure Unit Turn on the power supply of the Post Cure Unit Power supply for the Post Cure Unit Turn on the power supply for the Post Cure Unit located on the Y bar. 3-23...

  • Page 68: Switch The Drawing Range When Using The Post Cure Function

    When the Post Cure Unit is used, as the depth of the Y bar increases by the Post Cure Unit, the movable area of the Y bar narrows compared to that of the JFX-1631/1615, and therefore, the drawing range also narrows.

  • Page 69: Select The Use Method Of The Post Cure Unit (Setting Secondary Curing)

    Use the Post Cure Unit Select the use method of the Post Cure Unit (setting secondary curing) Set the use method of the Post Cure Unit. Depending on the setting value of “DRAWING RANGE” of the maintenance function, the setting contents differ. When [DRAWING RANGE] is “Cure Print”...
  • Page 70 Press the key to select the feed interval P r i n t e n d after drawing is completed. i n t e r v a l f e e d : NOMA L NOMAL : Feed interval after drawing is completed is the same as during drawing.
  • Page 71 Use the Post Cure Unit Press the key. ENTER Press the key several times to end the setting. • After ink curing, the Post Cure Unit becomes hot. Do not touch it after curing preferably. • When you set the printing method other than “Panel Setting” in [Print Condition] - [UV mode] submenu of RasterLinkPro5, the contents set here become invalid, and UV irradiation is performed with the method set in RasterLinkPro5.

  • Page 72: Enlarge The Irradiation Area Of The Post Cure

    Enlarge the irradiation area of the post cure When performing UV curing on the image drawn by using the Post Cure Unit, the drawing range and the UV irradiation area with the Post Cure Unit narrow compared to those when not using the Post Cure Unit. ( P.3-21 “Note when using Post Cure Unit”) By performing the work below, you can enlarge the irradiation area of the post cure and the drawing range.
  • Page 73 Use the Post Cure Unit Press the key. ENTER • The Y bar moves and UV irradiation with the post cure is performed. • Here, irradiation from the post cure irradiation position at the front side up to 2700mm (for JFX-1615plus, 1100mm) is performed.

  • Page 74: Re-Irradiate Lamp Light On The Drawn Media

    Re-irradiate lamp light on the drawn media By re-irradiating lamp light on the drawn media, you can cure ink more surely. Setting method of area for irradiating lamp light Set the start position and the end position of the lamp light irradiation as below: Distance from end position of image on which you irradiate lamp light to the...
  • Page 75 Use the Post Cure Unit Press the key in the local mode. FUNCTION F UNC T I ON V I EW < EN T > Select the [POST CURE] by pressing the F UNC T I ON key. POS T CURE <...

  • Page 76: About Time To Replace Lamp

    Ma i n t e n a n c e Wa r n i n g : < e n t > • When you use JFX-1631/1615, the Post Cure Unit is an option. • The lamp is hot immediately after it is turned off. Wait until the lamp cools down and replace it.
  • Page 77 About time to replace lamp Open the open/ close door of the Y bar front surface, and loosen the screws on both sides of the Post Cure Unit. Move the Post Cure Unit to the top, and tighten the screw. •...
  • Page 78 Pull the protection cover out. Replace the lamp. • When attaching the lamp, be sure to check that electrodes on both edges are surely inserted in the sockets. • When attaching the lamp, attach it so that the manufacturer printing surface faces down. Attach the left socket cover.
  • Page 79 About time to replace lamp Slide the protection cover to the left and fix it. • Hook the claw from the right side in order. (1)  (2)  (3)  (4) Insert the claw at the right edge of the protection cover into the gap of (B).
  • Page 80 About time to replace lamp Attach the right socket cover and the lamp side cover, and return the Post Cure Unit to the original status. • The part shall not come off below the bottom surface of the lamp cover of the Post Cure Unit. Lamp cover Turn on the power supply of the Post Cure Unit and press the key.

  • Page 81: Note For Using Post Cure Unit

    Note for using post cure unit • When you use JFX-1631/1615, the Post Cure Unit is an option. If you cannot keep the head gap properly/evenly When you use the thick media etc., you cannot keep the head gap properly/evenly in some cases.
  • Page 82 3-38...

  • Page 83: Maintenance

    CHAPTER 4 Maintenance Items required for using this unit conveniently, such as an ink replacing method or a cleaning manner, are described. Routine maintenance ......4-2 Regular maintenance for white ink ... 4-19 Replacing the filter of the cooling When the device is left unused for a long period of time ..........

  • Page 84: Routine Maintenance

    Routine maintenance Be sure to conduct maintenance works for the device depending on operation frequency or periodically so as to use the device for a long time while keeping its drawing accuracy. When the device is left unused for a long period of time •...

  • Page 85: Ink Cartridge

    Ink cartridge 16 ink cartridges are mounted on this printer in all by mounting two cartridges per one supply system (two nozzle rows) each. Set only one supply cartridge per one supply system. The cartridges are alternately used by toggle mechanism. Replacing with a new ink pack When the remaining amount of ink becomes less or none, the display and the cartridge lamp located on the left side of the ink slot inform you of it.
  • Page 86 Set the ink pack weight plate. (1) Hold the A part and hit the ink pack weight plate against the cartridge rear side (opposite side of the ink pack stopper). (2) Move it downward slowly. A part Ink pack stopper Shut the lid of the cartridge.

  • Page 87: State Of Lamp

    Ink cartridge State of Lamp Check the state of the ink with the cartridge lamp on the left of the ink slot. Lamp Outline Lights in green Ink remains in the cartridge that is currently in use. One of the following states; The cartridge is not set / Ink has run out / Lights in red Other error has occurred.

  • Page 88: How To Shake An Ink Cartridge

    How to shake an ink cartridge Wrap the tip of an ink cartridge with paper towel. Wrap the tip with paper towel. Tape both ends of the paper towel on the cartridge. Slowly shake the ink cartridge more than twenty times right and left. •...

  • Page 89: Ink Cartridge Trouble

    Ink cartridge Ink cartridge trouble When an ink cartridge trouble is detected, a warning message appears and printing, cleaning and all other activities that use ink are deactivated. In this case, replace the ink cartridge in question immediately. • Do not leave the ink cartridge unreplaced for a long time as this will cause the nozzle clogging and the printer must be repaired by a service person.

  • Page 90: Avoiding Dripping Of Ink Droplet At Printing

    Avoiding dripping of ink droplet at printing Cleaning of the head guard plate Ink droplets caused by drawing may appear on a head guard plate on a bottom face of the carriage. As they can cause stain on media by dripping of ink droplets or drawing trouble, conduct cleaning of the bottom face of the carriage periodically.

  • Page 91: Avoiding Dripping Of Ink Droplet At Printing

    Avoiding dripping of ink droplet at printing Underside of the carriage Instill the cleaning liquid to the swab and clean the side of the head. • Avoid wiping the nozzle surface of the head. It would cause the nozzle clogging. •...

  • Page 92: Cleaning Nozzle Face Automatically

    Cleaning nozzle face automatically Setting of Interval Wiping When predetermined times of printing is completed, nozzle face of the head is cleaned automatically to remove ink droplets stuck to the nozzle face. Select the “PERIODIC MAINTENANCE MODE” of the maintenance menu. (1)Press the key in the local mode.

  • Page 93: Setting Of Interval Cleaning

    Cleaning nozzle face automatically Setting of Interval Cleaning When the set number of printing times is completed, head cleaning is performed automatically. Select the “PERIODIC MAINTENANCE MODE” of the maintenance menu. (1)Press the key in the local mode. FUNCTION (2)Select the [MAINTENANCE] by pressing the key, and press the key.

  • Page 94: Cleaning Of Wiper

    Cleaning of wiper A wiper sweep ink stuck to a nozzle of the head. The wiper becomes tainted with ink or dusts during the operation of the device. In order to maintain good condition of the heads, clean the wipers frequently. •...
  • Page 95 Cleaning of wiper Remove the wiper M with tweezers. Wiper M Drip wiper M with several drops of cleaning liquid and clean it with nonwoven cloth. • Avoid using the material that will leave dust or fiber after use such as paper towel. •...
  • Page 96 Cleaning of wiper Attach the suction nozzle Assy pressing it firmly under the suction nozzle. • The wiper M will stick out by around 0.5 mm after being attached. When the cleaning is completed, press the key. ENTER • The initial movement will be performed. Press the key several times to finish.

  • Page 97: Subtank Maintenance

    Subtank Maintenance Perform the followings if subtank error occurs ( P.5-7 “Error message”) or if nozzle is not unclogged after cleaning. Select the "SUBTANK MAINTE MODE" of the maintenance menu. (1) Press the key in the local mode. FUNCTION (2) Select the [MAINTENANCE] by pressing key, and press the key.

  • Page 98: Prevent The Nozzle Clogging Of Special Color

    Prevent the nozzle clogging of special color To prevent the head nozzle clog, this unit performs refresh while printer is turned on. However the characteristic of white ink is different from other inks, therefore nozzle out occurs even performing the refresh. Change the head refresh operation, where white ink is installed, so as to suitable for the white ink.

  • Page 99: When The Waste Ink Is Pooled Up

    When the waste ink is pooled up The ink used for head cleaning or flushing is gathered in the waste ink tray. When the waste ink tray is full, an error is displayed. When an error appears, dispose of the waste ink into the waste ink tank as follows.

  • Page 100: Disposing Of The Ink In The Wiper Tank

    When the waste ink is pooled up Disposing of the ink in the wiper tank Finger screw Open the wiper tank cover. (1) Remove the finger screw fixing the wiper tank cover. (2) Remove the cover. Cover Remove the wiper tank and discard the waste ink. •...

  • Page 101: Regular Maintenance For White Ink

    Regular maintenance for white ink White ink is easier precipitate than other inks. • In case without printing more than one week, white ink may cause precipitate in ink cartridge or inside of the device. • When the ink is precipitated, nozzle clogging occurs and normal drawing can not be obtained. •...
  • Page 102 Regular maintenance for white ink Slowly shake the white ink cartridge more than twenty times right and left. • To prevent ink from leaking when you shake the cartridge, wear gloves and firmly cover the A part of the upper surface of the cartridge and the B part of the bottom surface of the cartridge with paper towels. Then, shake it more than twenty times right and left so that ink flows inside the cartridge.

  • Page 103: Replacing The Filter Of The Cooling Fan

    Replacing the filter of the cooling fan Replace the filter of the cooling fan periodically. (Once around a month) • When replacing, be sure to wear the supplied goggles and gloves since you may get ink in your eyes. Articles required for •...
  • Page 104 Replacing the filter of the cooling fan Finger screw Remove the filter holder. • Remove the finger screw to remove the filter holder. Replace the filter. • Prepare the new filter and replace with it. Return the filter holder to the original state. •...

  • Page 105: Replacing The Mist Suction Filter

    Replacing the mist suction filter Replace the mist suction filter periodically. (Once around a month) • When replacing, be sure to wear the supplied goggles and gloves since you may get ink in your eyes. • Do not remove the unspecified parts. Articles required for •...

  • Page 106: If The Dot Position Is Misaligned

    If the dot position is misaligned When the thickness of media to use, the head height or the dot size of data to be drawn has been changed, perform the next operation to correct the ink drop position at bidirectional drawing (Bi) to gain the proper drawing result.
  • Page 107 If the dot position is misaligned Check the position where the drawn pattern is in one straight line. • In the case of the figure in the right, you will notice that a straight line is formed at the point +140. Adjust it by pressing key.

  • Page 108: In Case Defective Printing Is Not Resolved

    In case defective printing is not resolved When the image quality is not improved after repeated head cleanings, perform the filling of the ink. Filling the ink Insert the ink cartridge in the ink station. • Set the ink cartridge securely. Press the key in the local mode.
  • Page 109 In case defective printing is not resolved Press the key. ENTER F I L L U P * - - - - - - - - - - - - - - - - - - - • Filling of the ink will start. •...

  • Page 110: Replacing Water In Water Heater Tank

    Precautions in handling the antifreeze liquid • Be sure to wear goggle and gloves for handling the antifreeze liquid. • Use the recommended antifreeze liquid by Mimaki. (Antifreeze liquid for replacement: SPC-0394 [1000cc X 2 pieces]) • Do not touch the antifreeze liquid directly. If the antifreeze liquid settles on the skin or clothes, immediately wash it off with soap and water.

  • Page 111: Replacement Method Of Antifreeze Liquid Water

    Replacing water in water heater tank Replacement method of antifreeze liquid water There are following two methods for changing the antifreeze liquid mixed water: Make replacement using hot The antifreeze liquid mixed water inside the piping can also be discharged completely.
  • Page 112 Release the catch clip. Lift the water heating system and engage the hanger with the hook. Hook Hanger Remove the hot water tank. • Move the remaining antifreeze liquid into a polyethylene tank. • Take care not to spill the antifreeze fluid. If spilled, be sure to wipe it off immediately.
  • Page 113 Replacing water in water heater tank Supply new water and antifreeze liquid in the hot water tank. Return the hot water tank to its original position. (1)Set the hot water tank to the system. (2)Place the water heating system cover. (3)Set the clip.
  • Page 114 Replacing water in water heater tank Replacing when the power is turned OFF Make sure that the power supply is turned OFF and remove the blue colored socket. Remove the cover on the left back side of the main unit. Remove the catch clips.

  • Page 115: Replacing The Uv Led Unit Filter

    Replacing the UV LED Unit filter To use for a long time, clean the UV LED Unit filter periodically (once around two weeks). • When cleaning, be sure to wear the supplied goggles and gloves since you may get ink in your eyes. •...
  • Page 116 Replacing the UV LED Unit filter Replace the film Filter Filter holder Attach the filter holder. Close the right maintenance cover. 4-34...

  • Page 117: Irradiation Time Of Uv Led Unit

    Irradiation Time of UV LED Unit The UV LED is a consumable parts. This units counts the duration of irradiation with the UV LED to notify the replacing timing. Displaying the irradiation time of the UV LED unit Press the key several times in the local mode.

  • Page 118: Checking Uv Ink Curing Level

    Checking UV ink curing level As the UV LED is deteriorated, the ink curing level may be lowered. Check the UV ink curing level and adjust the UV LED light intensity, if necessary. Set media for drawing patterning on the table. •...

  • Page 119: Adjusting Uv Light Level

    Checking UV ink curing level Press the key. ENTER T E S T DR AW * * • Test drawing starts. Check the drawing pattern after completion of the drawing. • If the UV light intensity goes lower, good drawing pattern cannot be obtained. In this case execute the operation of “Adjusting UV light level”.

  • Page 120: Setting Vacuuming / Blowing Level Of The Vacuum Unit

    Setting vacuuming / blowing level of the vacuum unit Set the vacuuming / blowing level of the option vacuum unit. Select the "INVERTER MODE" of the maintenance menu. (1) Press the key in the local mode. FUNCTION (2) Select the [MAINTENANCE] by pressing key, and press the key.

  • Page 121: Drawing The Drop Pattern

    Drawing the Drop Pattern Draw a test pattern to determine the optimal drop number for the media in use. Select the "Drop Pattern MODE" of the maintenance menu. (1) Press the key in the local mode. FUNCTION (2) Select the [MAINTENANCE] by pressing key, and press the key.
  • Page 122 4-40...
  • Page 123 CHAPTER 5 In Case of Trouble This chapter describes the actions to be taken when the plotter develops any trouble or displays an error message. Before taking a phenomenon as a trouble ......5-2 The device cannot be energized ..........5-2 The device cannot perform printing ..........5-2 Display [ WATER NOT READY ] ..........5-2 If image quality declines ..............5-3...

  • Page 124: Before Taking A Phenomenon As A Trouble

    Before taking a phenomenon as a trouble If something is wrong with the device, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. The device cannot be energized More often than not, this is due to improper connection of the power cable.

  • Page 125: If Image Quality Declines

    Corrective measures against troubles in the case where satisfactory image quality is not provided are described in this station. Take measures in accordance with actual state of the picture. If the measures fail restore the device to the normal state, contact your local MIMAKI distributor or MIMAKI office call for service. Development Corrective measure (1) Execute the head cleaning.

  • Page 126: Even When Ink Remains, [Ink Near End] Is Displayed

    Even when ink remains, [INK NEAR END] is displayed If [INK NEAR END] is displayed even when ink remains in the ink cartridge, correct the ink remaining amount value by operating the procedures below: • If [INK NEAR END] is displayed on the screen, even when ink remains, the relevant ink cartridge cannot be used.
  • Page 127 Before taking a phenomenon as a trouble Press the key. ENTER I n k L e v e l S e t S l o t 4 1 0 g OK ? • The weight checking screen is displayed. If you entered a wrong weight, press the key and perform the procedures from the Step 8 again.

  • Page 128: Troubles For Which Error Messages Are Given On The Lcd

    M M M M C C C C Y Y Y Y K K K K • Use the ink specified by MIMAKI. The loaded ink cartridge is not < L O C A L >...

  • Page 129: Error Message

    If any error message is given on the LCD, turn off the power to the device and turn it on after a while. If the same error message appears again on the LCD, contact your local MIMAKI distributor or MIMAKI office to call for service.
  • Page 130 Error message Cause Corrective measure • Turn off the power to the device an E R R O R 3 0 4 USB device initialization failure. turn it on after a while. U S B I N I T E R R •...
  • Page 131 M M M M C C C C Y Y Y Y K K K K since ink cartridge expired. • Replace the cartridge with a Mimaki’s The ink cartridge is not a Mimaki’s E R R O R 6 0 a N O N - O R I G N L genuine goods.
  • Page 132 Error message Cause Corrective measure • Turn off the power to the device an E R R O R 6 1 7 turn it on after a while. P O S I . P R S . K E E P L OW The positive pressure cannot be kept •...
  • Page 133 Troubles for which error messages are given on the LCD Error message Cause Corrective measure • Check the type of the loaded ink The type of the loaded ink cartridge is E R R O R 9 0 1 cartridge. I n k T y p e : M C Y K K Y C M...
  • Page 134 5-12...
  • Page 135 CHAPTER 6 Appendix Tables of specifications and functions of this unit are described. Specifications............... 6-2 Basic unit specifications ..............6-2 Specifications for ink ..............6-3 Function Flowchart.............. 6-5...

  • Page 136: Specifications

    UV power supply built in the main unit Tray type (800cc/, with tank full sensor) Waste ink tray USB2.0 compliance Interface MRL-II B Command <ESC/P Level 2 base, MIMAKI original command> Less than 55dB Stand-by (FAST-A, 1m in all direction) Operation continuous Noise Less than 65 dB...

  • Page 137: Specifications For Ink

    Specifications Specifications for ink As for the detail, ask the dealer or our branch. Item Parts No./ Specification Ink type LH-100 ink, LF-200 onk, LF-140 ink, Primer Black, magenta, cyan, yellow, White, Clear (Clear ink is LH- 100 ink only.)?Light magenta (LF-140 ink only), Light cyan Ink color (LF-140 ink only), Primer (Primer only) 600 cc...

  • Page 139: Function Flowchart

    Function Flowchart TEST key < L OCA L > T E S T DRAW * * T E S T DRAW * * 2 . 5 mm NOZ Z L E CHK < EN T > T E S T DRAW HARDEN CHK <...
  • Page 140 < L OCA L > F UNC T I ON V I EW 2 . 5 mm V I EW < EN T > S T AR T < e n t > V I EW S E T V I EW POS <...
  • Page 141 Function Flowchart MOV I NG NOW P L E A S E WA I T V I EW POS I T I ON : * * * * MM MED I A T H I CKNE S S MED I A T H I CKNE S S 2 .
  • Page 142 Followed Followed S E T UP I NK L A Y ERS < e n t > S E T UP UV L E V E L < e n t > S E T UP POS T CURE < e n t > S E T UP PR I OR I T Y <...
  • Page 143 Function Flowchart S E T UP I NK L A Y ERS 1 to 9 S E T UP UV L E V E L : H I GH HIGH , STANDRD , LOW, NONE , NOPRINT When [DRAWING RANGE] is “Cure Print” S E T UP P r i n t E n d POS T CURE...
  • Page 144 Followed Followed F UNC T I ON MA I N T ENANCE MA I N T ENANCE < EN T > S T A T I ON < e n t > MA I N T ENANCE P ER I OD I C MA I N T E < e n t > MA I N T ENANCE PRN .
  • Page 145 Function Flowchart S T A T I ON S T A T I ON S T A T I ON S T A T I ON MEN T : CARR I GE o u t MEN T : CARR I AGE o u t COMP L E T ED COMP L E T ED : e n t...
  • Page 146 Followed Followed MA I N T ENANCE I NK CHANGE . < e n t > MA I N T ENANCE SUB T ANK MA I N T E . < e n t > MA I N T ENANCE WH I T E MAN T <...
  • Page 147 Function Flowchart I NK CHANGE REMOV E CAR T R I DGE WA SH I NG [ MMMMCCCC Y Y Y Y K K K K ] [ MMMMCCCC Y Y Y Y K K K K ] P L E A S E WA I T S E T C L E AN TO L L WA SH I NG S E T C L E AN TOO L...
  • Page 148 Followed Followed MA I N T ENANCE DRAW I NG RANGE < e n t > MA I N T ENANCE RE P L ACE P . CURE < e n t > MA I N T ENANCE WA T ER CHNG <...
  • Page 149 Function Flowchart POS T CURE : C u r e CHANGE DRAW I NG RANGE S E ARCH I NG OR I G I N P r i n t < e n t > S t a r t : e n t P L E A S E WA I T RE P L A S E POS T CURE...
  • Page 150 Followed F UNC T I ON POS T CURE POS T CURE < EN T > S T AR T POS : 0 mm 0 to 3100mm F UNC T I ON D I S P L A Y D I S P L A Y <...
  • Page 151 Function Flowchart POS T CURE POS T CURE POS T CURE END POS 0 mm COUN T S T AR T : e n t 0 to 3100mm 1 to 50 POS T CURE P L E A S E WA I T 6-17...
  • Page 152 6-18...
  • Page 153 D202017-20-25122014...
  • Page 154 © MIMAKI ENGINEERING CO., LTD.2014 FW : 2.80...

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