Volvo Penta IPS User Manual
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Volvo Penta IPS User Manual

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OPERATOR'S MANUAL
Volvo Penta IPS

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Summary of Contents for Volvo Penta IPS

  • Page 1 OPERATOR’S MANUAL Volvo Penta IPS...
  • Page 2 Veuillez contacter votre Distributeur Volvo Penta si vous Εάν δεν είναι δυνατή η πρόσβαση στο ιαδίκτυο,παρακαλούμε avez un problème d‘accès à l‘Internet. επικοινωνήστε με το δικό σας αντιπρόσωπο της Volvo Penta. El presente libro de instrucciones puede solicitarse Данное руководство по эксплуатации можно...

  • Page 3: Table Of Contents

    Fault Code Register .................. 71 In Case of Emergency ................75 Maintenance Schedule ................81 Maintenance ....................84 Storage ..................... 116 Calibration and Settings ................. 120 Technical Data ..................129 Alphabetical index .................. 135 47705796 05-2014 © AB VOLVO PENTA...

  • Page 4: Foreword

    As owner of a Volvo Penta marine engine, we would also like to welcome you to a worldwide network of dealers and service workshops to assist you with technical advice, service requirements and replacement parts. Please contact your nearest authorized Volvo Penta dealer for assistance.

  • Page 5: Safety Information

    This symbol is used on our products in some cases and refers to important information in the operator’s manual. Make sure that warning and information symbols on the engine are clearly visible and legible. Replace symbols which have been damaged or painted over. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 6: Daily Checks

    47705796 05-2014 © AB VOLVO PENTA...
  • Page 7 This list can be extended, since the need for safety equipment varies with the type of boat, and where or how it is used etc. We recommend that you ask a regional boat or sea safety organization for more detailed maritime safety information. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 8: Fire And Explosion

    Volvo Penta workshop. Using non-original Volvo Penta parts can result in fire or explosion on board. Lifting the engine When lifting the engine, use the lifting eyes installed Batteries on the engine.

  • Page 9: Fuel System

    Hot oil can cause burns. Avoid skin contact with hot oil. Ensure that the lubrication system is not under pressure before commencing work on it. Never start or operate the engine with the oil filler cap removed, oil can spray out. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 10: Introduction

    Introduction This Operator's Manual has been prepared to give you the greatest possible benefit from your Volvo Penta marine engine. It contains the information you need to be able to operate and maintain the engine safely and correctly. Please read the Operator's Manual carefully and learn to handle the engine, controls and other equipment in a safe manner before you cast off on your maiden voyage.

  • Page 11: Certified Engines

    Certification means that an engine type has been possible environmental impact. Through regular serv- checked and approved by the relevant authority. The ice and use of by Volvo Penta approved spare parts, engine manufacturer guarantees that all engines these qualities are retained.

  • Page 12: Instruments And Controls

    If you would like to complement your instrumentation, or if your boat is equipped with instruments not described here, we ask that you contact your Volvo Penta dealer. For information about screens from 8” and above, please refer to the separate manual for Volvo Penta Glass Cockpit.

  • Page 13: Information Panel

    For further information about settings, refer to Settings Menu page 120. To adapt information shown in the main menu to suit your personal preferences, refer to My View page 120. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 14: Cruise Control

    + or – buttons to increase or reduce it. P0001259 Sport fish panel Sport fishing Single lever Silent idle For more information regarding these functions, refer to the Optional page 37 section. P0002114 47705796 05-2014 © AB VOLVO PENTA...

  • Page 15: Station Panel

    When the single-lever function is activated, the lever that is moved from its position first becomes the control lever for both engines. The other control lever has no function as long as the single-lever function is acti- vated. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 16: Docking Panel

    The helm station is locked. Start/Stop Press the STOP and START buttons to stop and start all engines. The circles above the engine symbols show which engines are running. An empty circle means an engine is running. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 17: Syncronisation Panel

    In triple installations, the midships engine receives an average of the two outboard engines' speeds. Switch on synchronization by pressing the button. 19923 47705796 05-2014 © AB VOLVO PENTA...
  • Page 18 5 Rudder position indicator The instrument shows rudder position. 6 Fresh water level sensor Freshwater tank level gauge. 7 Alarm monitor The alarm monitor gives a visual warning to call attention to any alarms that occur. P0005255 47705796 05-2014 © AB VOLVO PENTA...
  • Page 19 Prolonged expo- sure to strong sunlight can damage the screen and cause function faults. The Volvo Penta 4" screen is controlled by means of buttons on the panel: Return to the previous menu by pressing the button.
  • Page 20 • Distance remainingtrip distance with fuel remain- ing in the tank based on current fuel consumption. Time to emptyoperating time with fuel remaining in • the tank based on current fuel consumption. Current Fuel 47705796 05-2014 © AB VOLVO PENTA...
  • Page 21 Alarm page 122. Fuel level • • Sea water temperature Vessel • Freshwater level • ACP Infofor further information refer to Optional page 53. • Interceptor positionfor further information refer to Volvo Penta Interceptor System. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 22 Display Contrast Contrast adjustments affect all displays in the system. Display Type Select the engines for which the information will be shown in the display, and the type of installation the display forms part of. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 23 All fault messages are stored in Warning Manager, the drivetrain affected is also shown, the fault described and suitable actions suggested. For further information on the fault messages concerned, refer to Fault Code Register page 71. Warning Manager 47705796 05-2014 © AB VOLVO PENTA...
  • Page 24 Replace gauge Restore Default View The display has a basic setting that it is always possi- ble to return to. 1 Press the MENU button and select Restore Default View. 2 Press Restore Default View 47705796 05-2014 © AB VOLVO PENTA...
  • Page 25 Instruments and Controls 7" Display The Volvo Penta 7" screen is controlled by means of buttons: Turn to browse through submenus and to return to the main menu. Return to the previous menu. Confirms selection; also used to access sub- menus and the Settings page 29.
  • Page 26 Use the knob to browse between menus. P0001187 Adding instruments Turn the knob to Add and press Select the desired information is displayed and confirm with . The new instrument will position itself at the bottom right corner. P0001188 47705796 05-2014 © AB VOLVO PENTA...
  • Page 27 Analogue/Numeric, specify whether the instru- ment will be displayed as analog or digital. Restore Default View The screen has a basic setting that can always be returned to by pressing Restore Default View in the Customize menu. P0001097 47705796 05-2014 © AB VOLVO PENTA...
  • Page 28 - Voltage battery voltage - Engine oil pressure - Turbo pressure - Engine hours, total operating hours. - Transmission Oil Pressure P0012483 - Transmission oil temperature The information in this view cannot be changed. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 29 Trip distance, distance travelled since the last trip computer zero rest. Trip Time, time travelled since the last trip computer zero rest. To zero all values in the trip computer press The information in this view cannot be changed. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 30 - ACP Info,for further ACP information, refer to the Optional page 53 chapter. - Interceptor position, for further information refer to the Volvo Penta Interceptor System chapter. The information in this view cannot be changed. Camera It is possible to connect a camera to the screen (e.g.
  • Page 31 Infodisplay Contrast for adjusting the contrast on all displays at the helm station. Unitssetting units (metric/US/imperial) and unit of dis- tance (km, NM or miles). Languageselecting the display language. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 32 For further information on fault messages, refer to Fault Handling page 67. P0001049 Symbol Shows which driveline the fault was detected in. List of registered faults; turn the knob to browse. Fault message with description and suggestion for action. Service information. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 33: Alarm Display

    The color of the lamp (2) shows the status of each drive. Gray lamp; drive stopped Green lamp; status OK. Orange lamp; drive malfunction, steering unaffected Red lamp; steering affected Autopilot (3) is shown when the autopilot is running. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 34 Instruments and Controls Controls This section describes the controls Volvo Penta sells for your engine. Contact your dealer if your boat is equipped with controls other than those described here, and you feel uncertain about their function. Triple installation Both the adjustment of engine speed and the gear shift function are controlled using the control levers.
  • Page 35 The warning triangle lights up on the same side as the driveline with the indicated fault. In triple instal- lations, both triangles light up if the center driveline registers a fault. 8 This function is not available. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 36: Disengaging The Shift Function

    2 Remove the cover (3). 3 Adjust the friction brake (1) and/or click mode (2) by turning the screw clockwise for stiffer lever movement, and counterclockwise for lighter lever movement. 4 Replace the cover. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 37 Optional page 49. 3 Joystick Driving For operation and further function information, refer to Joystick Driving page 42. P0016686 4 High Mode For operation and further function information, refer to Joystick for docking page 39. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 38: Optional

    Optional Low speed The Volvo Penta low speed function is available for engines with hydraulic transmissions. Boats with powerful engines can have high speeds even at low revolutions; the low speed function reduces speed. N = Neutral position. Transmission is disengaged and engine revolu- tions are at idle.

  • Page 39: Sport Fishing Mode

    If it is not possible to switch on the function, check that the controls are in neutral. Switching off the sport fishing function When the function is switched off, both IPS units are set to dead ahead. IMPORTANT! If the controls are at full throttle when the function is switched off the boat will accelerate forward.
  • Page 40 When running at idle it is possible to select exhaust discharge above the waterline, which provides improved comfort, lower noise and reduced vibrations in the boat. Press the button to switch the function on and off. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 41: Joystick For Docking

    Optional Joystick Joystick for docking Volvo Penta Joystick is a control used for docking and maneuvering. Practise using the joystick and its func- tions in a safe and proper manner. Practise how to operate the boat with both joystick docking and steer- ing functions.
  • Page 42 (A). An audible signal will sound twice to confirm that docking mode is deactivated, and the docking light will go out. The docking function is also deactivated if the controls are moved from the neutral position. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 43 Disengage the function by pressing the button again. An audible signal will sound twice to confirm that dock- ing mode is deactivated, and the light will go out. The system is now in normal docking mode. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 44 NOTICE! Full joystick movement to one side corre- sponds to full helm. Maneuvering abeam provides a faster response than adjusting the heading by twisting the top of the joystick. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 45 When the joystick is released the rudder angle reverts to 0°. 19945 Full joystick movement to one side corresponds to full helm. Maneuvering abeam provides a faster response than adjusting the course by twisting the top of the joystick. P0004011 47705796 05-2014 © AB VOLVO PENTA...
  • Page 46 Optional Autopilot Volvo Penta Autopilot consists of a compass unit and a 4" control panel. The autopilot constantly adjusts boat steering to hold the boat on a straight course. Several different steering patterns can be entered and the autopilot also permits manual steering.
  • Page 47 GPS/plotter. This is because the autopilot shows boat heading, i.e. it does not take leeway or drift into consideration. On the other hand, the plotter shows the boats actual track. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 48 Setting pattern helm, port or starboard. Spiral distance can be set under Settings > Search area; the default setting is 20 m (50 ft). 47705796 05-2014 © AB VOLVO PENTA...
  • Page 49 Man over board (MOB) – Turns the boat to come parallel with the position when MOB was activated. Speed must be below plane speed for this pattern to be activated. Setting the helm, port or starboard, for the direction of the turn. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 50 Operating position Setting the display for normal operations or demon- stration mode. Factory reset Settings will revert to the factory settings and zero the autopilot calibration. NMEA 2000 devices List of connected NMEA 2000 units. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 51 Optional Dynamic Positioning System Volvo Penta IPS Dynamic Positioning system (DPS) is a function that aids holding a selected position and compass heading by means of a GPS signal. The function is intended as an aid e.g. while waiting for a berth or for a bridge to open.
  • Page 52 1 Make sure that swimmers and boats or other objects are more than two boat lengths away. 2 Press the DPS button (1). An audible signal con- firms that the DPS is active and the button light is lit. P0010270 47705796 05-2014 © AB VOLVO PENTA...
  • Page 53 The boat has lost the selected heading. The DPS is working to find the selected heading. • The DPS function has switched off. The slip function is no longer accessible. Unreliable GPS signal. The DPS function may be • switched off. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 54 DPS. Make sure there are no mes- sages that needs to be acknowledged and attended • DPS antenna failure. DPS will not be activated. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 55: Active Corrosion Protection

    Protection mode settings. The system may be switched off for a maximum of 4 hours during which time the IPS unit is protected against cor- rosion by means of the secondary system; refer to Protection levels.
  • Page 56 Optional Protection levels A Good Protection (Good Protection) – the IPS unit is optimally protected by the ACP function. The ACP adapts automatically to the corrosion environment the boat is in. B Limited Protection (Limited Protection) – secondary protection. The IPS has full corrosion protection from the zinc anode installed in the ACP unit on the transom (secondary protection).
  • Page 57 Select this mode before the boat is lifted out of the water to avoid false alarms. In this mode the IPS no longer monitors corrosion conditions, but the IPS is P0012971 protected by the zinc anode.

  • Page 58: Starting

    The alternator and elec- tronics could be damaged. • Start the engine bay fan, where fitted, and allow it to run for at least four minutes. • Check there is sufficient fuel for the planned trip. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 59: Starting The Engine

    Turn the starter key to position. I to switch the ignition Check the information display If a fault is registered it will be shown in the information display, please refer to Fault Handling page 67 for further information and recommended actions. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 60: Start The Engine

    Warm the engine up at low speed and low load, so normal operating temperature is reached before full power is used. IMPORTANT! Never race the engine when it is cold. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 61: Operation

    3 Take the indicated actions, see chapter Fault Code Register page 71. The fault will be stored as long as the fault remains. It is possible to read out the fault code at an upcoming service. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 62 3 Then move the control lever to reverse with a rapid, distinct movement and increase engine speed. IMPORTANT! It is important all engines are running during reversing maneuvers, to avoid the risk of water entry via the exhaust pipe into the stationary engine. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 63: Helm Stations

    If a helm station is locked it is only possible to start and stop the engine or change helm stations from there. Lock or unlock an active helm station by depressing (2). The padlock symbol (3) lights up when the helm station is locked. P0012976 47705796 05-2014 © AB VOLVO PENTA...

  • Page 64: Station Handling, Type Approved Design

    If the helm station is inactive, the lamp will be extin- guished. If the padlock symbol (2) is lit, the helm station cannot be activated. Another helm station is active and locked, or unlocked with a drive selected (not in neutral). 47705796 05-2014 © AB VOLVO PENTA...

  • Page 65: Cruising Speed

    At cruising speed engine 2 will show slightly higher fuel burn than engine 1 and 3. At wide open throttle engine 2 will run at a slightly lower RPM (-40–80 RPM) than engine 1 and 3. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 66: Engine Shutdown

    Stopping with the stop button 1 Disengage the drive by putting the control lever in neutral. 2 Push the stop buttons. Release the buttons when the engines have stopped. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 67: After Engine Shutdown

    • Close the sea cock. • Take an hour meter reading and carry out preven- tive maintenance according to the maintenance schedule. Turn off the main switches before any long stop- • page. P0010432 47705796 05-2014 © AB VOLVO PENTA...

  • Page 68: Cold Weather Precautions

    Seawater System, Draining page 98 and Maintenance page 94 respectively for more detailed information. Check the charge status of the battery. A poorly- charged battery can freeze and burst. P0005905 47705796 05-2014 © AB VOLVO PENTA...

  • Page 69: Fault Handling

    Acknowledge fault by pressing the OK button Affect on engine: Engine power is reduced. Contact a Volvo Penta workshop if the faults remains. • Serious malfunction which makes it impossible to control the engine or transmission.

  • Page 70: Acknowledge Message

    If there are the fault message is shown on the display. Faults that have been remedied or have disappeared are automatically deleted. Faults that have not been remedied must be acknowledged every time system power is switched on. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 71: Fault Tracing

    A number of symptoms and possible causes of engine malfunctions are described in the table below. Always contact your Volvo Penta dealer if problems occur which you can not solve by yourself. NOTICE! Read through the safety advice for care and maintenance work in the Safety Information page 6 chapter before starting work.
  • Page 72 34. Too high oil level 35. Water entry into engine 36. High back pressure in exhaust system 37. Faulty engine speed sensor 38. Stored fault codes 39. Non-return valve in feed pump leaks 40. Alternator drive belt slips/broken 47705796 05-2014 © AB VOLVO PENTA...

  • Page 73: Fault Code Register

    Is the orange warning lamp lit during operation a malfunction has been discovered. 7 Is the red oil pressure lamp lit during operation the engine oil pressure is to low. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 74: Emergency Stop Switch

    Engine power is reduced. Checking Engine Oil Level. Refer to Oil level, checking and topping up page 87. Check that no leakage occurs. Please contact a Volvo Penta workshop if the fault remains. Check EVC System Internal fault in EVC system. Engine performance might be affected.

  • Page 75: Coolant Level

    Check the transmission oil level and that the oil does not show signs of water emulsion. Refer to Transmission lubricant, checking and topping up page 109. Please contact a Volvo Penta workshop if the fault remains. Check Control Lever Gear shift unavailable.

  • Page 76: Engine Speed

    Poor batteries or charging. Refer to Battery, Charging page 106. Sensor failure Engine performance might be affected. Please contact a Volvo Penta workshop if the fault remains. Steering failure Limited functionality. Self test failed. Verify hydraulic steering oil level. Refer to Transmission lubri- cant, checking and topping up page 109.

  • Page 77: In Case Of Emergency

    Take the boat out of the water and let an authorized Volvo Penta workshop inspect the propulsion units and pro- pellers. Undetected damage could lead to serious pro- pulsion unit damage. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 78: Starting Using Auxiliary Batteries

    Do not touch the connections during the start attempt: Risk of arcing. Do not bend over any of the batteries either. 5 Turn off the engine. Remove the start cables in the exact opposite order to their connection. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 79: Emergency Steering

    The following procedure can be carried out with the engines running, even though it is not recommended. Wear hearing protection when in the engine room as there is a risk of harmful sound levels. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 80 (6). When the end position is reached, stop turning. The end position feels like a compres- sion spring. IMPORTANT! Do not force the crank tool beyond the end position, it could damage the propulsion unit. STOP P0012503 47705796 05-2014 © AB VOLVO PENTA...
  • Page 81 5 Remove the crank tool. Disconnect the switch (8) by pressing down the lock and at the same time unplugg the switch by slowly wiggling it. Screw back the plug (9). 6 Reconnect the cable (10) you disconnected in step P0012504 47705796 05-2014 © AB VOLVO PENTA...

  • Page 82: Emergency Steering With Control Levers

    The greater the difference in speed between the control levers the more the boat turns. To make a sharp turn, move one of the control lever to reverse for a moment. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 83: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to withstand the marine environment, but also to have the smallest possible environmental impact. If the engine and transmission are serviced regularly according to the schedule, these qualities will be retained and unnecessary malfunctions will be avoided.
  • Page 84 Engine and transmission, inspect hoses and cable clamping ● Engine and transmission, cleaning / painting ● Every 1500 hours / At least every (month) Propellershaft seal. (Lubrication of shaft splines) Anode - Lower Gear. (Must not be painted) ● 47705796 05-2014 © AB VOLVO PENTA...
  • Page 85 Drive Belt ● Turbocharger, inspect / clean as required ● Every 8000 hours / At least every (month) ● Coolant VCS (yellow) 1) Different types of coolant must not be mixed with each other. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 86: Maintenance

    1 Steering Unit Servo (SUS) 2 Oilfilter, IPS 3 Turbo 4 Starter motor 5 Charge air cooler 6 Charge air cooler 7 Coolant Pump 1. May also be located on the right side of the engine. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 87: General Inspection

    4 Install a new air filter and tighten the lid. 5 Reinstate the pressure drop indicator by pressing in the indicator button. IMPORTANT! Scrap the old filter. It must not be cleaned. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 88: Drive Belt, Check And Change

    3 Remove the drive belt. 4 Install the new drive belt and release the locking of the belt tensioner. Make sure the drive belt fits properly into the grooves. 5 Fit the protective cover over the drive belt. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 89 Wait a few minutes to allow the oil to run down into the sump. IMPORTANT! Do not fill up above the maximum oil level. Only use a recommended grade of oil, please refer to Technical Data, Lubrication System. P0009747 47705796 05-2014 © AB VOLVO PENTA...

  • Page 90: Engine Oil, Change

    6 Stop the engine. Wait a few minutes before check- ing the oil level. Top up as needed. Hand the old oil in to a re-cycling station. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 91: Oil Filter/By-Pass Filter, Change

    Then turn a further 3/4 to 1 turn. 7 Start the engine, run at low idle, and check that no leakage occurs. Check the oil level after the engine has stopped. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 92: Engine Fuel Filter Replacement

    1/2 turn. Install the water separator and con- nect the coupling piece. Close the drain tap. 9 Open the main fuel tap. 10 Pump up fuel with the handpump (4). 11 Start the engine and check that there are no leaks. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 93: Fuel System, Bleeding

    Watch out for rotating components and hot surfaces. 5 Close the bleed nipple. Remove the hose and fit the protective cap to the bleed nipple. 6 Make sure there are no leaks. P0010381 47705796 05-2014 © AB VOLVO PENTA...

  • Page 94: Fuel Pre-Filter

    (2) by pumping with the hand pump (3) until clean fuel runs out. P0010382 Fuel pre-filter Volvo Penta fuel pre-filters are supplied in single and double models. Checks The double filter is fitted with a pressure gauge 1 that indicates when it is time to replace the filter cartridges.
  • Page 95 8 Dry up any fuel spills. 9 Replace the other filter in the same way. 10 Open the fuel taps and put the lever in the normal operating position. Check that there are no leaks. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 96: Freshwater System

    The use of anti-corrosion agents alone is not permitted in Volvo Penta engines. Never use water alone as the coolant. The corrosion protection additives become less effec- tive over time, which means that the coolant must be changed at regular intervals;...
  • Page 97 The coolant must be mixed with distilled, deionized water. The water must fulfil the requirements specified by Volvo Penta; refer to Technical Data page 131. It is extremely important that the system is filled with the correct coolant concentration. Mix in a separate clean vessel before filling the cooling system.
  • Page 98 IMPORTANT! Do not let the engine work under load until the sys- tem is vented and completely filled. P0009751 6 Stop the engine and let it cool. Check the coolant level. 7 Top up. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 99: Coolant, Draining

    3 Flush until the water which runs out of the drain points is clean. 4 Close all drain points when all coolant has run out. 5 Fill up with coolant, please refer to Mainte- nance page 95. P0009752 47705796 05-2014 © AB VOLVO PENTA...

  • Page 100: Seawater System

    4 Also drain/empty any auxiliary equipment such as the seawater filter etc. 5 Close/install all drain taps and plugs before you leave the boat. P0010321 47705796 05-2014 © AB VOLVO PENTA...

  • Page 101: Zinc Anodes, Check And Change

    P0009753 6 Close the drain tap (1 ). 7 Open the sea cock before starting the engine. 8 Check that there are no leaks. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 102: Impeller, Check And Change

    (M8). Screw a stud into the end of the shaft and press the impeller in using a washer and nut. Fit the cover, using a new O-ring. 5 Open the sea cock. IMPORTANT! Always carry a spare impeller on board. P0009755 47705796 05-2014 © AB VOLVO PENTA...

  • Page 103: Seawater Filter, Check And Cleaning

    Maintenance Seawater Filter, Check and Cleaning The seawater filter is optional equipment. Volvo Penta offers two different seawater filters. If the water where the boat is operated contains a lot of contamination, weed etc., check the filter more fre- quently than specified in the maintenance schedule.

  • Page 104: Intake Manifold, Checking The Drain Hole

    If a large amount of coolant flows out of the drain hole, the charge air cooler must be removed and pressure tested. This work must be carried out by an authorized work- shop. P0009756 47705796 05-2014 © AB VOLVO PENTA...

  • Page 105: Main Switch

    For the same reason the charging circuits must never be re-connected with the engine running. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 106: Electrical Connections

    Reset by pressing in the circuit breaker (1). The IPS unit has an automatic circuit breaker. The circuit breaker cut the power if the drive unit system is overloaded. Reset by pressing in the circuit breaker.

  • Page 107: Battery, Maintenance

    Remove oxidation from the battery poles and terminals, using a brass brush. Tighten the terminals securely and grease them with terminal grease or petroleum jelly. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 108: Battery, Charging

    To avoid the risk of electrochemical corrosion when an external charger is connected, the battery cables should be removed from the batteries before the charger is connected. Always switch off the charging current before the charging clips are removed. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 109: Electrical Installations

    P0002900 connection that is not connected to the engine or reverser gear. IMPORTANT! The engine and reverse gear must never be used as earth planes. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 110: Electrical Welding

    Also remove the connector for the EVC system from the control unit. Press the locking arm down and pull out the connector. IMPORTANT! After finished welding, re-connect the EVC connector and the alternator terminals before connecting the bat- tery cables. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 111: Transmission Lubricant, Checking And Topping Up

    When checking oil level, also check that the oil does not show signs of water emulsion. Oil should have a golden-brown hue; a milky or gray color is an indication of water emulsion. In this case let a Volvo Penta work- shop carry out a test. P0007397...

  • Page 112: Transmission Oil, Change

    If the boat is afloat an oil drain pump must be used. If the oil change is carried out with the boat ashore, the IPS unit can be drained according to alternative B.

  • Page 113: Corrosion Protection, Checking And Changing

    All anodes are secured by bolts or nuts. Remove the anode retaining bolts or nuts. Clean the contact sur- face and secure the new anode. Tighten the new anode so that it makes good electrical contact. P0012511 47705796 05-2014 © AB VOLVO PENTA...
  • Page 114 Tin-based agents (TBT paints) may not be used. Do not paint in the groove (A) between the drive unit and the hull or the exhaust cushion (B). Allow the paint to dry before launching the boat. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 115 The exhaust cock's lock shall be greased with water-resistant grease every year. IMPORTANT! If it is not possible to make the cocks work properly or if they have other malfunctions, please contact your Volvo Penta workshop. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 116 A special tool for removing and fitting the propellers is sup- plied together with the IPS unit. Disassembly 1 Take the igniton keys out of the ignition locks. 2 Remove the spinner (1) using the special tool.
  • Page 117 5 Mount the six socket cap screws. Torque 24-28 Nm (17.7–20.7 ft.lb.). 6 Push the spinner into place by hand. Install the center screw with Volvo Penta locking fluid 1161053 alternative Loctite 242. Pull the center screw, torque 24–28 Nm (17.7–20.7 ft.lb.).

  • Page 118: Storage

    To avoid fault codes in the ACP function, select inac- tive mode (see EVC Menu) before lifting the boat out of the water. In this mode the ACP no longer monitors the corrosion condition. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 119: Long Term Storage

    Check the condition of the engine coolant anti- freeze. Change it or top it up if required. • Drain any water and contaminants from the fuel tank. Fill the tank completely with fuel to avoid con- densation. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 120 Storage • Clean the outside of the engine. Touch up any dam- aged areas of paintwork with Volvo Penta original paint. IMPORTANT! Never use a high-pressure washer when washing the engine and never point highpressure water jets directly at seals, rubber hoses or electrical compo- nents, as this could cause serious damage.

  • Page 121: Bringing Out Of Storage

    The following should be carried out with the boat in the water: • Check for leaks. • Start all the engines. Check that there are no fuel, engine coolant or exhaust gas leaks and that all control functions are operating. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 122: Calibration And Settings

    The setting must be entered at each helm station. 1 Navigate to Neutral Beep in the settings menu. 2 Press to switch the audible signal On or Off. Neutral Beep 47705796 05-2014 © AB VOLVO PENTA...

  • Page 123: Information Beep

    The message Calibration completed successfully will be displayed to confirm that calibration is in prog- ress. Repeat the calibration procedure for each drive. Restart the system to confirm calibration. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 124 Calibration and Settings Depth Alarm Setting the level for the depth alarm on Volvo Penta echo sounders. The setting need only be made at one helm station. 1 Navigate to Depth Alarm in the settings menu. Press to proceed to the submenu.

  • Page 125: Side Selection

    2 Open US or Metric, press and select Ameri- can or metric units. 3 Navigate to Distance, press and then select kilometers, nautical miles or miles. 4 Press to confirm the selection. Units 47705796 05-2014 © AB VOLVO PENTA...

  • Page 126: Fuel Tank

    3 Calibration is carried out in 5 steps. Fill the tank with the quantity shown in the display, POS). Wait 10 seconds. Press to confirm that the tank has been filled to the indicated level. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 127: Speed Factor

    IMPORTANT! Settings for Fuel Tank Volume, Empty Tank Calibra- tion and Fuel Alarm Level should only be carried out by an authorized Volvo Penta workshop. Speed Factor The speed factor must be set while the boat is under way. Compare the displayed boat speed value with GPS data (or another boat) and adjust the speed factor until the values agree.
  • Page 128 Hold the joystick firmly in position. Calibration can only be carried out at a helm station that is equipped with both a joystick and a control panel. Calibration need only be done in one direction, port or starboard. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 129 The system is now in docking mode. When the joystick returns to the central position the lamps will stop flashing and will instead show continu- ously. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 130 An audible signal will confirm that docking mode is activated and the docking button lamp will light up. 3 Press the docking button. Calibration is now reset, which is confirmed by an audible signal. The system is now in docking mode 47705796 05-2014 © AB VOLVO PENTA...

  • Page 131: Technical Data

    Low idle, r/min. 600 (+10) 600 (+10) 1) According to ISO 8665 2) At delivery, the idle speed is adjusted to 600 r/min. If needed, the speed can be adjusted within the range 600–650 r/min. 47705796 05-2014 © AB VOLVO PENTA...
  • Page 132 TBN = Total Base Number VDS = Volvo Drain Specification Viscosity Select the viscosity according to the table. The temperature values refer to stable ambient tem- peratures. * SAE 5W/30 refers to synthetic or semi-synthetic oils. 47705796 05-2014 © AB VOLVO PENTA...

  • Page 133: Water Quality

    Cooling System Freshwater system capacity including heat exchanger, approx. 57 litre (15 US gal). Coolant Volvo Penta Coolant VCS and VCS Ready Mixed (yel- low colour) are based on Organic Acid Technology, OAT. Volvo Penta Coolant and Coolant Ready Mixed (green...
  • Page 134 AB Volvo Penta accepts no responsibility or liability for any damage or cost arising due to use of other oils than recommended.

  • Page 135: Identification Numbers

    Propulsion Unit Product designation (4) ........... Gear ratio (5) ........... Serial number (6) ........... Product number (7) ........... A Warranty decal (Engine/Propulsion Unit) Warranty decal och EPA-dekal. B Engine plate C Propulsion unit plate P0020060 47705796 05-2014 © AB VOLVO PENTA...
  • Page 136 Engine type ................4 stroke diesel engine with stern drive with ..................integral exhaust Engine(s) models covered by this declaration ....EC Type certificate number Volvo Penta IPS 1050 (D13-800) Volvo Penta IPS 1200 (D13-900) ......... SDVOLV008 (noise) ..................68906-13 HH (exhaust) Other normative Essential requirements...

  • Page 137: Alphabetical Index

    Water Quality............131 Fault Tracing............. 69 Faults list..............68 Zinc Anodes, Check and Change......99 Freshwater System........... 94 Freshwater system, Flushing........97 Fuel pre-filter............. 92 Fuel System.............. 90 Fuel system, bleeding..........91 Fuses...............104 Helm Stations............61 47705796 05-2014 © AB VOLVO PENTA...
  • Page 139 © 2014 AB VOLVO PENTA Volvo reserves the right to make changes Printed on environmentally friendly paper...

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