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Volvo Penta D11 Operator's Manual
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Volvo Penta D11 Operator's Manual

Volvo Penta D11 Operator's Manual

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Summary of Contents for Volvo Penta D11

  • Page 1 Operator’s manual D11/ips...
  • Page 2 Do not modify or tamper with the exhaust system. • Do not idle the engine except as necessary. For more information www.P65warnings.ca.gov/marine www.p65warnings.ca.gov/products/diesel © 2020 AB VOLVO PENTA Volvo reserves the right to make changes Printed on environmentally friendly paper...

  • Page 3: Table Of Contents

    Maintenance and replacement parts ............20 Excessive strain on a product and components ........20 Volvo Penta EVC system, integrity and modification ......20 Installation and use of Volvo Penta External Helm ......... 21 Environmental care ................. 22 Recording engine data ................22 Certified Engines ..................
  • Page 4 Local Control ..................65 Battery Management display ............... 66 Active Corrosion Protection ..............69 Volvo Penta Interceptor System ............72 Operation ..................... 73 Trailing pump ..................75 Starting ...................... 77 Before Starting ..................77 Starting the Engine ................78 Helm stations ..................78 Read the instruments and warm the engine up ........
  • Page 5 Joystick Docking calibration ..............141 Technical Data ..................143 Viscosity ....................144 Coolant, Mixing ..................147 Cooling System ................... 150 Identification Numbers ............... 150 Declaration of Conformity ..............152 Declaration of Conformity ..............152 Index ......................153 47710586 07-2020 © AB VOLVO PENTA...

  • Page 6: Foreword

    Pay careful attention to the safety instructions included in the manual. As the owner of a Volvo Penta marine engine, you become part of a worldwide network of dealers and service workshops that assist you with technical advice, service requirements and replacement parts.

  • Page 7: Safety Information

    This chapter describes how safety precautions are If anything remains unclear or if you are unsure of presented in the manual and on the product. Read the something, contact your Volvo Penta dealer for chapter through very carefully before you start the assistance.

  • Page 8: Daily Checks

    WARNING! Ensure that all machine guards and safety devices are in place and are functional. P0024482 CAUTION! Never use tools or products that show signs of damage. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 9: Fire Safety

    Ensure that the workplace is well ventilated and take the necessary precautions before welding or grinding begins. Always ensure that there is a fire extinguisher close at hand in the work area. P0024470 47710586 07-2020 © AB VOLVO PENTA...
  • Page 10 Spare parts — safety WARNING! Always use spare parts with the same quality as genuine Volvo Penta parts to minimize the risk of an explosion or fire. Components in fuel systems and electrical systems on Volvo Penta engines are designed and manufactured to minimize the risk of explosions and fire, in accordance with applicable legal requirements.
  • Page 11 Prohibition on use of start spray WARNING! Never use start spray or similar agents to start an engine. This may cause an explosion in the inlet manifold. Risk of personal injury. P0024483 47710586 07-2020 © AB VOLVO PENTA...
  • Page 12 Before any work on the cooling system WARNING! Stop the engine and let it cool before starting work on the cooling system. Hot fluids and hot surfaces can cause burns. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 13 Smoking is forbidden and the engine must be stopped. Proper fuel quality IMPORTANT: Always use the fuel recommended by Volvo Penta. See Technical Data in Operator’s Manual. Other fuel can damage the engine. Wrong fuel quality can also lead to higher service costs.
  • Page 14 Rinse immediately with copious amounts of water if the electrolyte gets in your eyes. Search directly after the rinsing help by medical staff. If it comes electrolyte to unprotected skin, wash immediately with soap and water. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 15: Maneuvering

    Make sure that the boat engine is properly maintained by making sure that the recommended service is performed, and that necessary safety equipment is available and functional. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 16 Instead, try to change the speed, trim or load distribution. If possible, take down or open the cockpit awning. Contact your boat dealer for the best solution for your boat. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 17 We recommend you ask a regional boat or sea safety organization for more detailed maritime safety information. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 18 • anchor • paddle • flashlights Spare Parts and Tools: • impeller • fuel filters • fuses • tape • hose clamps • engine oil • other tools that may be required 47710586 07-2020 © AB VOLVO PENTA...

  • Page 19: Introduction

    Introduction Check that you heave received the correct operator’s manual before continuing reading. If not, please contact your Volvo Penta dealer. Read the Operator’s Manual carefully and learn to handle the engine, controls and other equipment in a safe manner before you start the engine.

  • Page 20: Warranty

    Introduction Warranty Your new Volvo Penta marine engine is covered by a limited warranty, subject to the conditions compiled in the Warranty Information. Note that AB Volvo Penta’s liability is limited to the specification in the Warranty Information and Emission Control System Warranty Statement.

  • Page 21: Your New Boat

    Make sure to always use suitable and correctly mixed coolant. If an unsuitable coolant has been used, or if the instructions for coolant mixture have not been followed, future warranty claims related to engine and accessories may be denied. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 22: Maintenance And Replacement Parts

    These qualities will be maintained through regular servicing and the use of spare parts with the same quality as genuine Volvo Penta parts. If reliable and purpose-built parts are not used, your safety, health, and the machine’s function may be compromised.

  • Page 23: Installation And Use Of Volvo Penta External Helm

    Volvo Penta External Helm are specified in the External Helm Interface Specification. Volvo Penta EVC system safety is based on manned operations of the vessel according to applicable laws. The safety features of Volvo Penta EVC system are described throughout the Operators Manual.

  • Page 24: Environmental Care

    Introduction Environmental care Environmental care is a core value at Volvo Penta. Energy efficiency and low emissions are among the most important product related aspects and priority focus areas for Volvo Penta business. Several of the global challenges the world faces are directly or indirectly related to power industries and transports.

  • Page 25: Certified Engines

    NOTICE! Neglects or failure to follow the points listed here may invalidate the engine emission certificate. This means AB Volvo Penta can no longer guarantee engine conformity with the certified model. Volvo Penta is not responsible for damages or costs arising as a result of this.

  • Page 26: Volvo Penta Dealer Network

    The Volvo Penta global network of authorized dealers is at your service. We strongly recommend that you take your product to an authorized Volvo Penta dealer for service and repair. They are specialists in Volvo Penta products and have the accessories, genuine...

  • Page 27: Instruments And Controls

    Instruments and Controls This chapter describes the instruments, panels and controls Volvo Penta sells for your engine. If you would like to complement your instrumentation, or if your boat is equipped with instruments not described here, we ask that you contact your Volvo Penta dealer.

  • Page 28: E-Key Remote

    Panel, page 25. Control Panels Volvo Penta control panels can be installed in different combinations. The panels all look the same but are configured to handle different functionality. The number of available panels and their function depend on the boat’s functionality setup.

  • Page 29: Station Panel

    The other control lever has no function as long as the single lever function is activated. In order to activate the single lever function, the control levers must be in Neutral (N) position. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 30: Cruise Control

    Make fine adjustments to the locked engine speed by pressing the + or – buttons to increase or reduce the speed. Sport Fish Panel Sport fishing Single lever Silent idle For more information regarding these functions, refer to Optional, page 53. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 31: Docking Panel

    Both engines in a twin installation must be running before the docking station can be activated. The helm station is inactive. The helm station is active and the docking function is switched on. The helm station is locked. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 32 Go to the information display to obtain information regarding the alarm. Contact a Volvo Penta workshop for a complete readout of all fault messages. For further information on how to handle fault...

  • Page 33: Gauges

    The dial shows the level of fresh water in the fresh water tank. 6 Rudder Position Indicator The instrument shows rudder position. 7 Alarm Monitor The alarm monitor provides a visual warning for any active alarm. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 34: Displays

    To see the what faults have been detected, press the OK button. For further information on how to handle fault messages and recommended actions, refer to Fault handling, page 88. Backlighting Display backlighting can be adjusted by pressing the buttons simultaneously. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 35: 4" Display

    Make a habit of protecting the screen by using the protective cover when the boat is not in use. The Volvo Penta 4" screen is controlled using the panel buttons as follows: Return to the previous menu.

  • Page 36: Engine View

    Depending on the functions installed in the boat, the following can be displayed: Engine Speed Engine Hours Engine coolant temperature Battery Voltage Engine oil pressure Engine View Turbo Pressure Exhaust Temperature Transmission Oil Pressure Transmission oil temperature Propeller Rotation Ahead Speed 47710586 07-2020 © AB VOLVO PENTA...
  • Page 37 Trip Distance shows the distance travelled since the latest trip computer reset. • Trip Fuel shows the fuel consumption since the latest trip computer reset. • Trip Hours shows the time travelled since last trip computer reset. Average Fuel 47710586 07-2020 © AB VOLVO PENTA...
  • Page 38 • ACP Info See the chapter entitled Active Corrosion Protection for information about Active Corrosion Protection (ACP). • Interceptor Position See the chapter entitled Volvo Penta Interceptor System for information about Interceptor Position. Vessel 47710586 07-2020 © AB VOLVO PENTA...
  • Page 39 Set the display contrast for all displays. Display Type Define for which engines information shall be displayed. Units Set the unit settings for the system (metric, US or Imperial). Language Set the system language. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 40: Warning Manager

    All fault messages are stored in Warning Manager, where the affected drivetrain is shown, the fault is described and suitable actions are suggested. See the chapter entitled Fault Code Register for more information about different fault messages. Warning Manager 47710586 07-2020 © AB VOLVO PENTA...

  • Page 41: Replace Gauge

    Replace Gauge Restore Default View To revert to the basic display settings, navigate to Restore Default View. 1 Press the Menu button and select Restore Default View. 2 Press the button. Restore Default View 47710586 07-2020 © AB VOLVO PENTA...

  • Page 42: Glass Cockpit Display

    Autopilot lost communication with H... 8:34 Check Auxiliary bus For further information see Fault handling, page 88 8:34 Check Auxiliary bus and Volvo Penta Glass Cockpit manual. 7:15 Check Auxiliary bus 13-JAN-2016 Sorted by Time Back Engage Info...
  • Page 43 SOC (state of charge) • Time to empty / Time to full • Voltage • Current • Battery health 1. Shows engine torque output in percentage of available engine torque, at current engine speed. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 44: Controls

    Instruments and Controls Controls This section describes the controls Volvo Penta sells for your engine. Contact your dealer if your boat is equipped with controls other than those described here, and you feel uncertain about their function. N = Neutral position. Reverse gear/drive disengaged and engine at idle.
  • Page 45 The port side control lever (A) controls the port side engines and propulsion units (1) and (2). The starboard control lever (B) controls the starboard engines and propulsion units (3) and (4). 47710586 07-2020 © AB VOLVO PENTA...

  • Page 46: Electronic Controls

    Refer to Optional, page 72 for more information. 10 TRIM (Optional) Manually adjust the interceptors. Manual adjustment using the TRIM button (10) will override the automatic function, if enabled. For twin engine installations, the adjustment of the drives are synchronized. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 47: Disengaging The Shift Function

    3 Release the button. The N symbol on the control will light up as confirmation that the gearshift function is disengaged and that the lever will only affect engine revolutions. To exit neutral mode, press the button again. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 48: Adjusting The Friction Brake

    4 Replace the cover. Joystick Volvo Penta Joystick is a control used for docking and maneuvering. Practise using the joystick and its functions in a safe and proper manner. Practise how to operate the boat with both joystick docking and steering functions.

  • Page 49: Features

    Features Lowspeed The Volvo Penta Lowspeed function is available for engines with hydraulic transmissions. Boats with powerful engines can have high speeds even at low revolutions; the low speed function reduces speed. N = Neutral position. Transmission is disengaged and engine revolutions are at idle.

  • Page 50: Autopilot

    > Owner’s Manual to see the manual in the display or download the latest manual on www.garmin.com Volvo Penta Autopilot consists of a compass unit and the Glass Cockpit Display. The autopilot adjusts boat steering to hold the boat on a straight course. Several different steering patterns can be set and the autopilot also permits manual steering.

  • Page 51: Joystick For Docking

    (A). An audible signal will sound twice to confirm that docking mode is deactivated, and the docking light will go out. The docking function is also deactivated if the controls are moved from the neutral position. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 52 In order to achieve a diagonal movement, move the joystick diagonally and use the joystick knob to adjust the boat’s direction accordingly. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 53: High Mode

    Disengage the function by pressing the button again. An audible signal will sound twice to confirm that docking mode is deactivated, and the light will go out. The system is now in normal docking mode. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 54: Joystick Driving

    NOTICE! Full joystick movement to one side corresponds to full helm. Maneuvering abeam provides a faster response than adjusting the heading by twisting the top of the joystick. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 55: Optional

    Optional Sport Fishing Mode The Volvo Penta sport fish function was developed for deep-sea fishing. When the function is activated, the IPS units are angled outwards and the helmsman can quickly rotate and maneuver forward/backwards to follow the movement of the fish. When activated, the wheel is disconnected and the boat is maneuvered solely via the control levers.

  • Page 56: Clear Wake Exhaust System

    When running at idle it is possible to select exhaust discharge above the waterline, which provides improved comfort, lower noise and reduced vibrations in the boat. Press the button to switch the function on and off. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 57: Autopilot

    – Return to the previous menu. If the button is held down the display will go to the Autopilot menu. – Menu button functions are shown on the display. – Sets the autopilot in standby mode. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 58 GPS/plotter. This is because the autopilot shows boat heading, i.e. it does not take leeway or drift into consideration. On the other hand, the plotter shows the boats actual track. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 59: Gps Steering

    Setting pattern helm, port or starboard. Spiral distance can be set under Settings > Search area; the default setting is 20 m (50 ft). 47710586 07-2020 © AB VOLVO PENTA...

  • Page 60: Pattern Steering

    Man over board (MOB) – Turns the boat to come parallel with the position when MOB was activated. Speed must be below plane speed for this pattern to be activated. Setting the helm, port or starboard, for the direction of the turn. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 61 Operating position Setting the display for normal operations or demonstration mode. Factory reset Settings will revert to the factory settings and zero the autopilot calibration. NMEA 2000 devices List of connected NMEA 2000 units. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 62: Dynamic Positioning System

    Optional Dynamic Positioning System Volvo Penta Dynamic Positioning system (DPS) is a function that aids holding a selected position and compass heading by a GPS signal. The function is intended as an aid, e.g. while waiting for a berth or for a bridge to open.
  • Page 63 GPS Signal activated. HOLD ON to prevent falls- boat can move suddenly 1 Bearing AVOID swimming around the boat 2 Direction of movement 3 Fuel level P0022491 4 DPS symbol 5 GPS signal strength 47710586 07-2020 © AB VOLVO PENTA...
  • Page 64 Moving the control levers out of the neutral position. • Pressing the DPS button (1). • Activating the joystick with button (2). Two audible signals confirm that the DPS function is switched off and the DPS button (1) light goes out. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 65: Dps Repositioning

    It is only possible to move in one direction at a time. The movement can be deactivated at any time by moving the joystick in any direction except the headed direction. Two audible signals confirm the deactivation of the movement. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 66 DPS is working to find the selected heading. function is no longer accessible. Acknowledge by pressing OK, or take • Unreliable GPS signal. The DPS function manual control of the boat. may be switched off. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 67: Battery Management System

    Press REMOTE DISABLE (red LED on the button lights up) for deactivation of remote control. The breakers can still be controlled locally on the BCM. Deactivation/activation is synchronized between all BCMs in the network. Remote disable. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 68: Battery Management Display

    The values form the basis for when specified levels will alert/switch off to prevent total power loss or battery getting damaged or drained. The menu includes settings for Start Aid and Start Aid Level . 47710586 07-2020 © AB VOLVO PENTA...

  • Page 69: Battery Group

    During operations, the number of hours are shown until the battery is empty, and when the battery is charged, the number of hours are shown P0016997 until a fully-charged battery. Pressing again shows: 47710586 07-2020 © AB VOLVO PENTA...
  • Page 70 - Good – good status but the battery will not achieve its full capacity. - Poor – replace the battery. The batteries' status (On/Off) for the driveline is shown with a symbol at the bottom of the Battery Management display = Off. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 71: Active Corrosion Protection

    The IPS unit is protected by the secondary system even when ACP is inactive. Set the ACP to normal mode if the boat is move to a more aggressive environment. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 72: Protection Levels

    Should this occur when the system is not set to inactive, seek service for checks. The three lines are also shown for just under one minute when ignition is switched on before current protection level can be shown. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 73 When ignition is switched on the system is restarted and goes to Normal mode. Settings Menu Navigate to ACP Mode in the settings menu, Settings > My Vessel > ACP Mode. Select ACP level. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 74: Volvo Penta Interceptor System

    Optional Volvo Penta Interceptor System The Volvo Penta interceptor system is a trim system that uses interceptors installed on the transom to act on a boat's running characteristics and provide a safer, more comfortable passage regardless of weather conditions. The IS system affects a boat's running characteristics at speeds of ≈10 knots and above.

  • Page 75: Operation

    A high sensitivity creates the most effective damping, but not necessarily the most comfortable ride. Too high sensitivity can create a tendency of the vessel rolling back and forth, in which case, the sensitivity should be reduced. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 76: Screen Display

    Self cleaning is performed whether or not the boat is in use. During prolonged inactivity, e.g. winter lay-ups, self cleaning can be switched off by turning off the circuit breaker or disconnecting power. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 77: Trailing Pump

    Optional Trailing pump The trailing pump is a separated oil-cooling system for Volvo Penta IPS-units available for Triple and Quad installations. The system makes it possible to drive the boat at an operating speed between 10–20 knots even if one or two of the engines are shut down. Below 10 knots it is not required to use the system.
  • Page 78 PUMP IS TURNED OFF Pump is turned off. HIGH TEMP and LOW VOLTAGE shuts the pump motors down. They must then be manually restarted. Contact a Volvo Penta dealer if the fault can not be solved. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 79: Starting

    The alternator and electronics could be damaged. • Unlock the EVC system. • Start the engine bay fan, where fitted, and allow it to run for at least four minutes. • Check there is sufficient fuel for the planned trip. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 80: Starting The Engine

    If a fault is registered, it will be shown in the display; please refer to Fault handling, page 88 for further information and recommended actions. Starting Using the e-Key Panel To start, press the START/STOP button once for each engine. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 81: Read The Instruments And Warm The Engine Up

    IMPORTANT: Never race the engine when it is cold. Racing the engine when it is cold can damage the engine components and decrease the engine lifetime. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 82: Operation

    3 Perform any necessary action to remedy the fault, refer to Fault Code Register. The fault will be stored in the system as long as it remains. It is possible to access the error code at an upcoming service. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 83: Maneuvering

    Activate station 1 Press the STATION button (2) to activate the station. The lamp (3) in the control button will light up when the helm station is active. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 84: Cruising Speed

    See section Fault Tracing . Select a propeller with greater pitch if actual engine revolutions exceed the full throttle range. Contact your Volvo Penta dealer for advice. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 85: Engine Synchronization Disable

    (approximately) the same position. 2 The engine speed levers are in a forward position. The synchronizer is disengaged as soon as the conditions are no longer met or if the engines reach maximum throttle. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 86: Engine Shutdown

    To lock the EVC system, hold the key fob in front of symbol on the e-Key panel. A flashing red light indicates that the system is locked. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 87: Emergency Stop Switch

    Engine Shutdown Emergency Stop Switch If the engine cannot be stopped in a normal procedure, it is possible to stop the engine via the auxiliary stop mounted on the side of the engine. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 88: After Engine Shutdown

    30 seconds after turning off the ignition. This in order to save engine data to the engine control unit. NOTICE! Depending on the model and setup, there could be more than one switch. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 89: Operation Break

    Maintenance, page 113 and Draining the Seawater System, page 117 respectively for more detailed information. Check the charge status of the battery. A poorly- charged battery can freeze and burst. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 90: Fault Handling

    This chapter describes some possible alarms and fault handling. Note that the content of this chapter does not provide full coverage of the possible fault messages and alarms. Contact a Volvo Penta workshop for assistance with diagnostic readouts and unresolved faults. Alarm Handling If a fault is discovered, the driver is warned via a buzzing alarm and a message in the display.

  • Page 91: Alarm Display (Optional)

    1 Push the OK button on the panel to acknowledge the alarm. The alarm buzzer is turned off. 2 Read the alarm or message in the popup. 3 Select OK a second time and the popup disappears. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 92: Alarm List

    Volvo Penta workshop. When system power is reconnected, any remaining faults are displayed on the screen. Faults that have not been remedied must be acknowledged every time system power is switched 47710586 07-2020 © AB VOLVO PENTA...

  • Page 93: Fault Code Register

    Use alternative helm station if possible. • Check if any buttons are stuck. Check Joystick Possible cause: Joystick failure Corrective action: Check if any button has stuck. Use steering wheel or choose alternative station. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 94 Fault Code Register Check Multilink Possible causes: Limited instrumentation — the control unit has a communication fault. Corrective action: Contact your Volvo Penta workshop. Check transmission Possible cause: • The gear shift is malfunctioning. • The slip function is limited.
  • Page 95 Corrective action: Reset the auxiliary stop. Refer to Auxiliary stop. Engine Oil Filter Possible cause: There is an oil pressure difference and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. Engine Oil Level Possible cause: The oil level is too low.

  • Page 96: Primary Battery

    Fault Code Register Exhaust Temperature Possible cause: The exhaust temperature is too high and engine power is reduced. Corrective action: Contact your Volvo Penta workshop. Fuel pressure Possible cause: The fuel pressure is too low. Corrective action: • Check the fuel level.

  • Page 97: Secondary Battery

    Check engine fuses. Refer to Fuses, page 121. Sensor Failure Possible cause: A sensor failure may be affecting engine performance. Corrective action: Contact your Volvo Penta workshop. Steering failure Possible cause: The helm station has lost communication with the steering actuator.

  • Page 98: In Case Of Emergency

    If the engines and propulsion units on each side (1 & 3) are working it is also possible to operate the boat with the joystick. Run the boat at low speed (max. 10 knots, 11.5 mile/h) to the nearest harbor for repair. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 99: Running Aground

    Take the boat out of the water and let an authorized Volvo Penta workshop inspect the propulsion units and propellers. Undetected damage could lead to serious propulsion unit damage.

  • Page 100: Starting Using Auxiliary Batteries

    Do not touch the connections during the start attempt: Risk of arcing. Do not bend over any of the batteries either. 5 Turn off the engine. Remove the start cables in the exact opposite order to their connection. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 101: Emergency Steering

    Working with or approaching a running engine is a safety risk. Watch out for rotating components and hot surfaces. Wear hearing protection when in the engine room as there is a risk of harmful sound levels. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 102 The end position feels like a compression spring. IMPORTANT: Do not force the crank tool beyond the end position, it could damage the propulsion unit. NOTICE! Do not use the crank tool while rampage. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 103 5 Remove the crank tool. Disconnect the switch (8) by pressing down the lock and at the same time unplug the switch by slowly wiggling it. Screw the plug (9) back on. 6 Reconnect the cable (10) disconnected in step 1. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 104: Maintenance Schedule

    Maintenance Schedule Your Volvo Penta engine and its equipment are designed for high reliability and long life. The engines are built to have the smallest possible environmental impact. If given preventive maintenance, according to the maintenance schedule, these qualities will be retained and unnecessary malfunctions will be avoided. In order for the warranty to be valid, the owner must make sure that the services in the service intervals are performed.

  • Page 105: Maintenance

    Volvo Penta recommend that all servicing with the engine running should be undertaken by an authorized Volvo Penta workshop. The intervals when maintenance items must be carried are indicated in the Maintenance Schedule.
  • Page 106 10 Coolant filler cap 16 Oil dipstick, IPS 11 Auxiliary stop 17 Exhaust tap, IPS 12 Fuel Filter 18 Anode, IPS 13 Charger 19 Oil drain, IPS 14 Oil filler cap, IPS 20 Seawater pump 47710586 07-2020 © AB VOLVO PENTA...

  • Page 107: Engine, General

    4 Install a new filter and reinstall the clamp ring (3) before flipping the cover (2) back and retightening the two screws (1) to secure the cover. IMPORTANT: Scrap the old filter; it may not be cleaned. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 108: Drive Belt

    3 Remove the drive belt. 4 Install the new drive belt and release the locking of the belt tensioner. Make sure the drive belt fits properly into the grooves. 5 Fit the protective cover over the drive belt. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 109: Compressor, Oil

    Remove the drain plug (2) and let the oil run out. 4 Replace the drain plug. 5 Fill with oil. Oil quantity and grade, see Technical Data, Lubrication System. P00010445 6 Replace the filling hole plug. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 110: Lubrication System

    If you want longer oil change intervals than stated in the table Technical Data, page 144, the oil change interval can under certain conditions be increased. To see if the engine complies, Volvo Penta oil analysis need to be performed. Contact your Volvo Penta dealer for further information.

  • Page 111: Engine Oil

    Watch out for rotating components and hot surfaces. 6 Stop the engine. Wait 15 minutes before checking the oil level. Top up if needed. Hand in the old oil and oil filter to a recycling station. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 112: Oil Filter/By-Pass Filter, Change

    Always observe the greatest cleanliness during refueling and work on the fuel system. All work on the injectors of the engine must be carried out by an authorized Volvo Penta workshop. WARNING! Fire hazard. When carrying out work on the fuel system make sure the engine is cold.
  • Page 113 (2) until there are no bubbles in the fuel. Close the bleeding nipple while fuel is flowing out. 9 Remove the hose and replace the protective cover on the bleeding nipple. 10 Start the engine and check that there are no leaks. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 114: Fuel Pre-Filter

    Maintenance Fuel pre-filter Volvo Penta fuel pre-filters are supplied in single and double models. Checks The double filter is fitted with a pressure gauge 1 that indicates when it is time to replace the filter cartridges. The filter cartridges must be replaced according to maintenance schedule recommendations, or earlier if the pressure gauge shows a pressure drop of 6–10 in.

  • Page 115: Freshwater System

    - in the worst case - can cause engine breakdown. Volvo Penta strongly recommend the use of our own coolants, ”Volvo Penta Coolant VCS Ready Mixed” or the concentrate ”Volvo Penta Coolant VCS”, which...

  • Page 116: Coolant Level, Checking And Topping Up

    IMPORTANT: Only use coolant recommended by Volvo Penta. Top up with the same type of coolant as already used in the system. Different types of coolant must not be mixed.

  • Page 117: Draining The Coolant System

    3 Also drain the heating system, tap water heater etc., if connected to the engine’s freshwater system. 4 Close all drain taps. 5 Collect the old coolant and hand it to a recycling station. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 118: Freshwater System, Flushing

    3 Flush until the water which runs out of the drain points is clean. 4 Close all drain points when all coolant has run out. 5 Fill up with coolant, please refer to Coolant Level, Checking and Topping Up, page 114. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 119: Seawater System

    4 Also drain/empty any auxiliary equipment such as the seawater filter, flushing/bilge pump etc. 5 Install the lid on the flushing/bilge pump, if fitted. 6 Close all drain taps and plugs and check for leaks before leaving the boat. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 120: Zinc Anodes

    5 Install the zinc anodes. Make sure that good metallic contact is obtained between the anode and the casting. 6 Close the drain taps (1 and 2). 7 Open the sea cock before starting the engine. 8 Check that no leakage occurs. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 121: Impeller, Check And Change

    (M8). Screw a stud into the end of the shaft and press the impeller in using a washer and nut. Fit the cover, using a new O-ring. 5 Open the sea cock. NOTICE! Always carry a spare impeller on board. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 122: Seawater Filter

    Always stop the engine and break the current using the main switches before working on the engine. IMPORTANT: Contact a Volvo Penta dealer for information if any arc welding will be performed on the application. Arc welding can cause damage to the engine and the electronics.

  • Page 123: Main Switch

    Reset by pressing in the circuit breaker (1). The IPS unit has an automatic circuit breaker. The circuit breaker cut the power if the drive unit system is overloaded. Reset by pressing in the circuit breaker. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 124: Electrical Connections

    NOTICE! If low starter battery alarm occur, the battery may get drained which might result in loss of functions and engine stopping. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 125: Replacing Battery

    1 Connect the + cable (red) to the + pole on the battery and tighten the nut. 2 Connect the – cable (black) to the – pole on the battery and tighten the nut. NOTICE! Hand in the old battery to a re-cycling station. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 126: Electrical Installations

    All equipment connected to the auxiliary battery must have separate main switches. For simultaneous charging of two independent battery circuits a separate charging distributor (accessory) should be installed on the standard alternator. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 127: Electrical Welding

    An active corrosion protection, ACP, is optional. Faulty electrical installation can also cause the breakdown of the galvanic protection. Damage due to electrolytic corrosion occurs rapidly and is often extensive. For further information please refer to Maintenance, page 120. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 128: Transmission Lubricant, Checking And Topping Up

    Oil should have a golden-brown hue; a milky or gray color is an indication of water emulsion. In this case let a Volvo Penta workshop carry out a test. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 129: Transmission Oil, Change

    5 Measure out the correct volume of oil and fill the drive via the oil filler hole; refer to Technical Data, page 149 for oil grade and volume. 6 Calibrate the water-in-oil sensor; refer to Service. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 130 4 Measure out the correct volume of oil and fill the drive via the oil filler hole; refer to Technical Data, page 149 for oil grade and volume. 5 Calibrate the water-in-oil sensor; refer to Service. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 131: Corrosion Protection, Checking And Changing

    ACP, Active Corrosion Protection Boats equipped with ACP (option) have a zinc anode integrated in the ACP unit; see illustration. Replace the anode when about 1/3 has corroded away. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 132: Inspect The Drive Unit Anti-Fouling

    Tin-based agents (TBT paints) may not be used. Do not paint in the groove (A) between the drive unit and the hull or the exhaust cushion (B). Allow the paint to dry before launching the boat. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 133: Checking Seawater- And Exhaust Cock

    A special tool for removing and reinstalling propellers is supplied with the IPS unit. Disassembly 1 Remove the ignition keys from the ignition switches. 2 Unscrew the screw (1) using the special tool and remove the propeller cone. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 134 4 Unscrew the four hexagonal screws (4) using the special tool and remove the line cutter (5) from the rear propeller shaft. Remove the nut (6) and the rear propeller from the propeller shaft. 5 Wipe the propeller shafts clean. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 135: Installation

    (3). Tightening torque 24-28 Nm (17.7–20.7 ft.lb.). 4 Press the propeller cone onto the propeller nut (2) until it bottoms. 5 Tighten the screw (1) to a tightening torque of 24-28 Nm (17.7–20.7 ft.lb.). 47710586 07-2020 © AB VOLVO PENTA...

  • Page 136: Storage

    Check the condition of the engine coolant antifreeze. Change it or top it up if required. • Drain any water and contaminants from the fuel tank. Fill the tank completely with fuel to avoid condensation. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 137 Storage • Clean the outside of the engine. Touch up any damaged areas of paintwork with Volvo Penta original paint. IMPORTANT: When cleaning with a high pressure washer, make sure to never aim the water jet at seals, rubber hoses or electrical components.

  • Page 138: Bringing Out Of Storage

    The following should be carried out with the boat in the water: • Check for leaks. • Start all the engines. Check that there are no fuel, engine coolant or exhaust gas leaks and that all control functions are operating. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 139: Calibration And Settings

    The message CALIBRATION COMPLETED SUCCESSFULLY! will be displayed to confirm the calibration. Repeat the calibration procedure for each drive. Restart the system to confirm the calibration. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 140 Empty Tank 4 Multipoint Fuel Tank Volume Select a calibration and OK to begin the wizard in question and then follow the instructions on the display. Back Home Engage Waypoints Info Meny Mark GARMIN P0022495 47710586 07-2020 © AB VOLVO PENTA...
  • Page 141 • Delete key Key is required as turned off for at least 15 • Identify e-Key authorization for future seconds to confirm the Hold the new e-Key in e-Key Management. calibration. front of the Start/Stop panel. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 142: Joystick

    Hold the joystick firmly in position. Calibration can only be carried out at a helm station that is equipped with both a joystick and a control panel. Calibration need only be done in one direction, port or starboard. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 143: Joystick Docking Calibration

    The system is now in docking mode. When the joystick returns to the central position the lamps will stop flashing and will instead show continuously. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 144 An audible signal will confirm that docking mode is activated and the docking button lamp will light up. 3 Press the docking button. Calibration is now reset, which is confirmed by an audible signal. The system is now in docking mode 47710586 07-2020 © AB VOLVO PENTA...

  • Page 145: Technical Data

    600 (±50) rpm 600 (±50) rpm Idling speed 1) According to ISO 8665 2) At delivery, the idle speed is adjusted to 600 rpm. If needed, the speed can be adjusted within the range 550–700 rpm. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 146: Viscosity

    Mineral-based oil, either fully or semi-synthetic, can be used on condition that it complies with the quality requirements above. TBN = Total Base Number VDS = Volvo Drain Specification Viscosity Select the viscosity according to the table. The temperature values refer to stable ambient temperatures. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 147 Sufficient fuel lubricity is essential to protect the fuel injection system against excessive wear. Restrictions for other diesel fuels Volvo Penta also approves the use of other diesel fuels as long as the here specified restrictions are followed. However Volvo Penta does not guarantee compliance with emission legislation or fulfillment of expected lifetime with these other diesel fuels.
  • Page 148 Penta approves the use of paraffinic diesel fuels that complies with standard EN 15940. The fuel guarantees compliance with emission legislation and fulfills the expected lifetime as long as the service requirements are followed. Volvo Penta also approves the use of fuel blends between these paraffinic fuels and diesel fuels that comply with the quality requirements.

  • Page 149: Coolant, Mixing

    Follow the mixing recommendation on the product. The coolant should be mixed with distilled, deionized water. For Volvo Penta specified water requirements; refer to Water Quality. NOTICE! Always use “Ready Mixed” coolant if water quality cannot be determined or if it does not fulfill ASTM D4985.

  • Page 150: Water Quality

    1.28 g/cm = 0.0462 lb/in (1.24 g/cm = 0.0448 lb/in battery recharged at 1.24 g/cm = 0.0448 lb/in (1.20 g/cm = 0.0434 lb/in NOTICE! * Applies to batteries with tropical acid. 47710586 07-2020 © AB VOLVO PENTA...
  • Page 151 AB Volvo Penta accepts no responsibility or liability for any damage or cost arising due to use of other oils then recommended.

  • Page 152: Cooling System

    Technical Data Cooling System Coolant Volvo Penta Coolant VCS and VCS Ready Mixed (yellow colour) are based on Organic Acid Technology, OAT. Identification Numbers There are type plates on the engine and transmission, marked with identification numbers. This information must always be used as reference when service and spare parts are ordered.
  • Page 153 Warranty decal and EPA decal. B Engine designation and serial number Stamped in engine block. C Propulsion unit plate 2. It is not possible to check the engine designation and serial number without removing engine components. 47710586 07-2020 © AB VOLVO PENTA...

  • Page 154: Declaration Of Conformity

    Declaration of Conformity for Recreational Craft Propulsion Engines with the sound and exhaust emission requirements of Directive 2013/53/EU IPS (D11) Engine manufacturer AB Volvo Penta, Gropegårdsgatan, 405 08 Göteborg, Sweden Body for exhaust emission assessment Body for sound emission assessment DNV GL SE Approval International Marine Certification Institute Rue Abbé...

  • Page 155: Index

    Ignition Lock.............. 25 Battery Management System........65 Impeller, Check and Change........119 Bringing Out of Storage...........136 Information Display............32 Installation and use of Volvo Penta External Helm... 21 Certified Engines............23 Checking seawater- and exhaust cock....131 Joystick..............46, 140 Cold Weather Precautions........87 Joystick Docking calibration........
  • Page 156 Transmission lubricant, checking and topping up... 126 Transmission Oil, Change........127 Viscosity..............144 Volvo Penta Action Service........24 Volvo Penta Dealer Network........24 Volvo Penta EVC system, integrity and modification 20 Volvo Penta Interceptor System........72 Warranty..............18 Your New Boat............19 Zinc Anodes............118...
  • Page 157 παράδοση,μέσω διαδικτύου. http://manual.volvopenta.com/coupon/ http://manual.volvopenta.com/coupon/ Veuillez contacter votre Distributeur Volvo Penta si vous avez Εάν δεν είναι δυνατή η πρόσβαση στο ιαδίκτυο,παρακαλούμε un problème d‘accès à l‘Internet. επικοινωνήστε με το δικό σας αντιπρόσωπο της Volvo Penta.
  • Page 158 AB Volvo Penta SE-405 08 Göteborg, Sweden www.volvopenta.com...

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