Reel Assembly - Toro Reelmaster
4000?D Service Manual

Reel Assembly

Disassembly
1. Remove the guards from each end of the cutting unit
and the front and rear roller assemblies (Fig. 20).
2. Remove shoulder bolts, bushings and spacers from
each end of the unit and remove the bedbar/bedknife
assembly (Fig. 21).
3. Remove inboard locknut from the adjuster pin, the
fasteners for the bracket and remove the adjusting han-
dle assembly from the side plate (Fig. 21).
4. Disassemble cone nut from the shoulder bolt secur-
ing the bearing housing to the side plate. Remove belle-
ville washer and bolt. Slide bearing housing off the reel
shaft (Fig. 22).
5. Disassemble cone nut from the shoulder bolt secur-
ing the bearing housing to the side plate, remove the
belleville washer and bolt and slide the bearing housing
off the reel shaft (Fig. 22).
Reelmaster 4000−D
1. Guard
2. Mounting fasteners
1. Lock nut
2. Belleville washer
3. Shoulder bolt
1. Drive housing
Page 7 − 11
Figure 20
3. Adjusting assembly
4. Dust cap
Figure 21
4. Bearing housing
5. Reel shaft
6. Flange housing
Figure 22
2. Drive belt
Cutting Units