Table of Contents
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Table of Contents
Troubleshooting
Related Manuals for Vision Fitness S70-02
Summary of Contents for Vision Fitness S70-02
- Page 1 Service Manual Vision Fitness S70-02 (EP78B)
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Page 2: Table Of Contents
TABLE OF CONTENTS CHAPTER 1: MAINTENANCE PROCEDURE 1.1 Preventive Maintenance Schedule……………..……..……………………………………….……..4 1.2 Cleaning the Grooves………………………………………............5 CHAPTER 2: WIRING DIAGRAM INSTRUCTION 2.2 Electrical Installation.……………………………………………………………………….…………..6 2.2 Electrical Diagram………………………………………………………………………………………7 2.3 Wiring Diagram………….………………………………………………………………………………8 2.4 LCB Wiring Diagram……………………………………………………………………………………8 2.5 Console Wiring Diagram……………………………………………………………………………….9 CHAPTER 3: ENGINEERING MODE 3.1 Using Engineering Mode………………….…………………………………………………………...10 3.2 Using Engineering Mode –... - Page 3 CHAPTER 5: PART REPLACEMENT GUIDE 5.13 Console Mast Replacement……………………………..............38 5.14 Foot Pedal Replacement………………..................39 5.15 Pedal Arm Replacement……………...................40 5.16 Link Arm Replacement…………....................42 5.17 Incline Arm Replacement………………………................43 5.18 Swing Arm Replacement…………....................44 5.19 Vertical Stabilizer Arm Replacement..................45 5.20 Incline Arm Replacement......................46 5.21 Hear Rate Grip Replacement……………….................47 5.22 Testing the Elliptical………………....................48 CHAPTER 6: SOFTWARE UPGRADE PROCEDURE 6.1 Software Upgrade Instructions……………..…................49...
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Page 4: Chapter 1: Maintenance Procedure
CHAPTER 1: MAINTENANCE PROCEDURE 1.1 Preventive Maintenance Schedule PREVENTIVE MAINTENANCE SCHEDULE Item Daily Weekly Monthly Quarterly Biannual Annual Console Mounting Inspect Bolts Frame Clean Inspect Display Console Clean Clean Handlebar Clean Inspect Handrail & Clean Inspect Handlebar Foot pad Inspect V Belt Inspect... -
Page 5: Cleaning The Grooves
CHAPTER 1: MAINTENANCE PROCEDURE 1.2 Cleaning the Grooves If there is any dust in the grooves of the Poly-V belts and pulleys, noises will be generated during operation. Frequency: Every 3 to 4 months. [Procedure]: 1. Remove the Poly-V belts (490-J8) and check the grooves of the belt for dirt or dust and clean if any is present. 2. -
Page 6: Chapter 2: Wiring Diagram Instruction
CHAPTER 2: WIRING DIAGRAM INSTRUCTION 2.1 Electrical Installation... -
Page 7: Electrical Diagram
CHAPTER 2: WIRING DIAGRAM INSTRUCTION 2.2 Electrical Diagram... -
Page 8: Wiring Diagram
CHAPTER 2: WIRING DIAGRAM INSTRUCTION 2.3 Wiring Diagram P06- CONSOLE WIRE P08- INCLINE MOTOR WIRE 2.4 Lower Control Board Wiring Diagram... -
Page 9: Console Wiring Diagram
LED# Color Descriptions LED# Color Descriptions LED1 Generator RPM LED10 Green INCLINE 1 down LED2 AC Plug IN LED11 INCLINE 2 down LED3 Green Vcc(5V) LED12 Yellow Charging (PWM) LED4 Status indicator (ref. Note) LED13 40HR-discharging LED5 Status indicator (ref. Note) LED14 Green 12V/6A-main power... -
Page 10: Chapter 3: Engineering Mode
CHAPTER 3: ENGINEERING MODE 3.1 Using Engineering Mode 1. Press & Hold both UP and DOWN RESISTANCE keys at the same time for 3-5 second to enter Engineering Mode as shown in Figure A. The display will show “P1 MAX TIME” as shown in Figure B. 2. -
Page 11: Using Engineering Mode - Continued
CHAPTER 3: ENGINEERING MODE 3.2 Using Engineering Mode – Continued CUSTOM DEFAULT MINIMUM MAXIMUM DESCRIPTION SETTING MAX TIME 99 min 5 min 99 min Set a maximum workout time USER TIME 60 min 5 min 99 min Set a default workout time DF AGE Set a default age for all programs 80kg... -
Page 12: Chapter 4: Troubleshooting
CHAPTER 4: TROUBLESHOOTING 4.1 Console Error Codes Error Messages on the Console Code Class Description Solution When UCB implements an Incline command, Incline 0x0140 Replace incline motor has no action for 3 seconds. When the incline position does not match the noted 0x0142 position and the difference is not reduced to 3% for 3 Auto calibration or replace incline motor... -
Page 13: Troubleshooting - No Display On The Console Or The Display Is Dim
CHAPTER 4: TROUBLESHOOTING 4.2 Troubleshooting – No Display on the Console or the Display is Dim NO DISPLAY ON THE CONSOLE OR THE DISPLAY IS DIM POSSIBLE CAUSES: 1. The console is damaged or the console cable is not connected properly. 2. -
Page 14: Troubleshooting - No Rpm Is Displayed During The Exercise
CHAPTER 4: TROUBLESHOOTING 4.3 Troubleshooting – No RPM is Displayed During the Exercise NO RPM IS DISPLAYED DURING THE EXERCISE POSSIBLE CAUSES: 1. The console is damaged or the console cable is not connected properly. 2. Poor connection to all the terminals on the lower control board. 3. -
Page 15: Troubleshooting - All Or Some Of The Function Keys Do Not Respond
CHAPTER 4: TROUBLESHOOTING 4.4 Troubleshooting – All or Some of the Function Keys Do Not Respond ALL OR SOME OF THE FUNCTION KEYS DO NOT RESPOND POSSIBLE CAUSES: 1) The keypad connection ribbon cable has not been plugged in correctly. 2) The keypad is damaged. -
Page 16: Troubleshooting - High Or No Resistance
CHAPTER 4: TROUBLESHOOTING 4.5 Troubleshooting – High or No Resistance HIGH OR NO RESISTANCE POSSIBLE CAUSES: 1) The console is damaged or the console cable is not connected properly. 2) The console cable is damaged. 3) The power resistor is damaged. 4) The LCB is damaged. -
Page 17: Troubleshooting - Pedals Slipping
CHAPTER 4: TROUBLESHOOTING 4.6 Troubleshooting – Pedals Slipping PEDALS SLIPPING POSSIBLE CAUSES: 1) The belt tension is not high enough. 2) The one way bearing is damaged. SOLUTION: 1) Remove the shrouds and check the belt tension. a. Tighten the drive belt tension if needed by moving the spring tension clip to another hole. b. -
Page 18: Troubleshooting - Heart Rate Function Does Not Work Or Is Reading Incorrectly
CHAPTER 4: TROUBLESHOOTING 4.8 Troubleshooting – Heart Rate Function Does Not Work or is Reading Incorrectly HEART RATE FUNCTION DOES NOT WORK OR IS READING INCORRECTLY POSSIBLE CAUSES: 1) The heart rate grips are not connected properly or are defective. 2) The heart rate grip wiring is damaged or not connected correctly. -
Page 19: Chapter 5: Part Replacement Guide
CHAPTER 5: PART REPLACEMENT GUIDE 5.1 Shroud Replacement 1) Remove the link arm plastic caps (Figures A). 2) Detach the link arm (Figure B). FIGURE A FIGURE B 3) Remove the 6 screws that hold the back cover to the shrouds and remove the back cover (Figure C). FIGURE C FIGURE D... - Page 20 CHAPTER 5: PART REPLACEMENT GUIDE 5.1 Shroud Replacement – Continued 4) Remove the 5 screws on right side holding the shrouds in place (Figures E). 5) Remove the 5 screws on left side holding the shrouds in place (Figures F). FIGURE E FIGURE F 6) Remove the shrouds for frame access (Figure G).
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Page 21: Lower Control Board Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.2 Lower Control Board Replacement 1) Remove both shrouds from the machine as outlined in Section 5.1. 2) Remove 3 screws from the LCB cover (Figure A). FIGURE A 3) Disconnect the cables and remove the 2 screws holding the LCB to the frame (Figure B). FIGURE B 4) Reverse Steps 1- 3 to install a new LCB. -
Page 22: Power Resistor Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.3 Power Resistor Replacement 1) Remove both front shrouds from the machine as outlined in Section 5.1. 2) Disconnect the resistor power wire from the LCB. 3) Remove the 2 screws holding the resistor to the frame (Figure A). FIGURE A 4) Reverse Steps 1- 3 to install a new resistor. -
Page 23: Generator Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.4 Generator Replacement 1) Remove the shrouds as outlined in Section 5.1. 2) Remove the cable ties on the wire connector of the generator (Figure A). 3) Unplug the power cable connector of the generator (Figure B). FIGURE A FIGURE B 4) Remove the screw and washer on the right side of the frame that keeps the generator from spinning freely (Figure C). - Page 24 CHAPTER 5: PART REPLACEMENT GUIDE 5.4 Generator Replacement – Continued 6) Loosen the nuts putting tension on the generator belt (Figure E). Then remove the eye bolt with plate (Figure F). FIGURE E FIGURE F 7) Once the tension has been removed, the generator belt can be walked off of the secondary pulley (Figure G). 8) Pull the generator out of the frame towards the back of the unit and remove the generator belt (Figure H).
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Page 25: Generator Belt Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.5 Generator Belt Replacement 1) Remove the shrouds as outlined in Section 5.1. 2) Remove the cable ties on the wire connector of the generator (Figure A). 3) Unplug the power cable connector of the generator (Figure B). FIGURE A FIGURE B 4) Remove the screw and washer on the right side of the frame that keeps the generator from spinning freely (Figure C). - Page 26 CHAPTER 5: PART REPLACEMENT GUIDE 5.5 Generator Belt – Continued Replacement 6) Loosen the nuts putting tension on the generator belt (Figure E). Then remove the eye bolt with plate (Figure F). FIGURE E FIGURE F 7) Once the tension has been removed, the generator belt can be walked off of the secondary pulley (Figure G). 8) Pull the generator out of the frame towards the back of the unit and remove the generator belt (Figure H).
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Page 27: Drive Axle Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.6 Drive Belt Replacement 1) Remove the shrouds as outlined in Section 5.1. 2) Loosen the belt tension bolt on the right side of the tension pulley and rotate the pulley counter-clockwise until there is enough slack in the belt to remove it (Figures A &... -
Page 28: Pulley Axle Set Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.7 Pulley Axle Set Replacement 1) Remove the shrouds as outlined in Section 5.1. 2) Loosen the belt tension bolt on the right side until there is enough slack to remove the drive belt (Figure A). 3) On the right side of the frame, remove the retaining clip that holds the pulley axle bearing into the frame (Figure B). -
Page 29: Drive Axle Set Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.8 Drive Axle Set Replacement NOTE: A Vision Fitness special tool is needed to correctly replace a drive axle. Order part # 0000094817 from Vision Fitness CTS. 1) Remove the shrouds as outlined in Section 5.1. - Page 30 CHAPTER 5: PART REPLACEMENT GUIDE 5.8 Drive Axle Set Replacement – Continued 9) The drive axle should have come with an iron plate installed (Figure G). 10) Assemble the Vision fitness tool as shown in Figure H. Part Number: 0000094817 FIGURE G FIGURE H 11) Slide the drive axle into the hole in the frame.
- Page 31 CHAPTER 5: PART REPLACEMENT GUIDE 5.8 Drive Axle Set Replacement – Continued 15) Turn the nut until the iron plate is close to the frame on the right side (Figure M). 16) Remove the tools. Then insert the loose bearing sent with the drive axle set into the hole in the frame on the left side (Figure N). FIGURE M FIGURE N 17) Again use the screw, washer and nut to attach tool #1 to the drive axle (Figure O).
- Page 32 CHAPTER 5: PART REPLACEMENT GUIDE 5.8 Drive Axle Set Replacement – Continued 21) Use a screwdriver to remove the iron plates (Figures S & T). FIGURE S FIGURE T 22) Reverse Steps 1-2 to re-assemble the unit. NOTE: Tighten the drive belt to 180 ft / lbs and the generator belt to 90 ft / lbs. 23) Test the Elliptical for function as outlined in Section 5.22.
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Page 33: Crank Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.9 Crank Replacement 1) Remove the shrouds as outlined in Section 5.1. 2) Detach the pedal arm from the crank bearing assembly (Figure A). 3) Remove the screw from the crank (Figure B). FIGURE A FIGURE B 4) Insert an M10 screw (should be at least 40mm long) into the crank hole. -
Page 34: Console Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.10 Console Replacement 1) Remove the 2 screws holding the cup holder to the console and remove the cup holder (Figure A). NOTE: There may be plastic caps present over the screws. 2) Remove the 4 screws holding the top back cover to the console. 3) Disconnect the console cable and HR connections from the defective console and remove the console (Figure B). -
Page 35: Incline Motor Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.11 Incline Motor Replacement 1) Remove both shrouds from the machine as outlined in Section 5.1. 2) Remove the front and back console mast covers (Figure A). 3) Remove the 4 screws / nuts that connect the incline arms to the console mast (Figure B). 4) Remove the Cotter pins from both sides of the incline motor. - Page 36 CHAPTER 5: PART REPLACEMENT GUIDE 5.11 Incline Motor Replacement – Continued 6) Remove the screw holding the incline motor to the carriage assembly (Figures F), and pull up on the carriage assembly to get it out of the way. (Figure 7) Carefully remove the incline motor from the main frame.
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Page 37: Dual Action Handlebar Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.12 Dual Action Handlebar Replacement 1) Remove the plastic cover where the dual action handlebar meets the link arm (Figure A). 2) Remove the bolt where the dual action handlebar and the link arm meet (Figure B). FIGURE A FIGURE B 3) Remove the cap by hand by turning it counter-clockwise (Figure C). -
Page 38: Console Mast Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.13 Console Mast Replacement 1) Remove the console as outlined in Section 5.10. 2) Remove the dual action handlebar as outlined in Section 5.12. 3) Pull the console boot up, and remove 3 screws of the right side console mast (Figure A) and another 3 screws from left side mast (Figure B). FIGURE A FIGURE B 4) Pull the wires out the bottom of the console mast and remove the mast. -
Page 39: Foot Pedal Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.14 Foot Pedals Replacement 1) Pull up and remove the rubber portion of the pedal (Figures A & B). FIGURE A FIGURE B 2) Remove the 4 screws that hold the plastic pedal to the foot plate (Figure C). 3) Remove the plastic foot pedal (Figure D). -
Page 40: Pedal Arm Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.15 Pedal Arm Replacement 1) Remove the foot pedal as outlined in Section 5.14. 2) Remove the 6 screws at both sides that hold the back cover to the shrouds and remove the back cover (Figures A & B). FIGURE A FIGURE B 3) Detach the pedal arm from the crank bearing assembly (Figure C). - Page 41 CHAPTER 5: PART REPLACEMENT GUIDE 5.15 Pedal Arm Replacement – Continued 7) Remove the three bolts that hold the link arm to the pedal arm (Figures H & I). FIGURE G FIGURE H 8) Remove the pedal arm (Figure J). FIGURE I FIGURE J 9) Reverse Steps 1-8 to install a new pedal arm.
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Page 42: Link Arm Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.16 Link Arm Replacement 1) Remove the foot pedal as outlined in Section 5.14. 2) Remove the plastic cover where the dual action handlebar meets the link arm (Figure A). 3) Remove the bolt and bushings where the dual action handlebar meets the link arm (Figure B). FIGURE A FIGURE B 4) Remove the 3 bolts that hold the link arm to the pedal arm (Figures C &... -
Page 43: Incline Arm Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.17 Incline Arm Cover Replacement 1) Remove the 4 screws that hold the cover to the vertical stabilizer arm (Figure A). FIGURE A 2) Remove the incline arm cover (Figure B). FIGURE B 3) Reverse Steps 1-2 to install a new incline arm cover. -
Page 44: Swing Arm Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.18 Swing Arm Replacement 1) Remove the incline arm cover as outlined in Section 5.17. 2) Remove the bolt from the upper pivot joint of the vertical stabilizer arm (Figure A). 3) Remove the plastic cap from the swing arm (Figure B). FIGURE A FIGURE B 4) Remove the bolt that holds the pedal and swing arms together (Figure C). -
Page 45: Vertical Stabilizer Arm Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.19 Vertical Stabilizer Arm Replacement 1) Remove the incline arm cover as outlined in Section 5.15. 2) Remove the rubber boot, then the bolt that holds the vertical stabilizer arm to the frame (Figures A & B). FIGURE A FIGURE B 3) Remove the two bolts that hold the incline arm to the vertical stabilizer arm (Figure C). -
Page 46: Incline Arm Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.20 Incline Arm Replacement 1) Remove the two screws holding on the cover where the incline arms meet the console mast, and remove the cover (Figure A). 2) Remove the 4 bolts that hold the incline arms to the console mast (Figures B). FIGURE A FIGURE B 3) Remove the two bolts that connect the incline arm to the vertical stabilizer arm (Figure C). -
Page 47: Hear Rate Grip Replacement
CHAPTER 5: PART REPLACEMENT GUIDE 5.21 Heart Rate Grip Replacement 1) Remove the 2 screws going upward into the top of the heart rate grip (Figure A). 2) Once the 2 screws are removed, pull apart the top and bottom portions of the heart rate grip (Figure B). FIGURE A FIGURE B 3) Disconnect the heart rate plate wiring and remove the old HR grip (Figure C). -
Page 48: Testing The Elliptical
CHAPTER 5: PART REPLACEMENT GUIDE 5.22 Testing the Elliptical ONCE THE UNIT OR REPLACEMENT PART IS FULLY INSTALLED AND ASSEMBLED AND PROPERLY PLACED ON THE FLOOR, USE THE FOLLOWING INSTRUCTIONS TO TEST THE MACHINE: 1) Without hitting start or entering any program modes, hold the handlebars while pedaling to simulate exercising. While moving, listen for any odd noises or squeaks. -
Page 49: Chapter 6: Software Upgrade Procedure
CHAPTER 6: SOFTWARE UPGRADE PROCEDURE 6.1 Software Upgrade Instructions A. Service Tools & Accessories: 1. MSP-FET430 Gang Programmer 2. Parts number: MT00L-039 3. Software A: 14 PIN B: POWER SUPPLY SPECIFICATION: 8~15V 300MA MSP-FET430 TOOLS... - Page 50 CHAPTER 6: SOFTWARE UPGRADE PROCEDURE 6.1 Software Upgrade Instructions – Continued B. VISION S70 ELLIPTICAL SOFTWARE UPGRADE PROCEDURE 1. Connect the MSP-GANG430 hardware, PC, and console as shown in Figure A. FIGURE A 2. Click on the GANG430 icon located in the program group specified during installation of the software (the default group is ADT430). The MSP430 FLASH Gang Programmer GUI is displayed on the screen as shown in Figure B.
- Page 51 CHAPTER 6: SOFTWARE UPGRADE PROCEDURE 6.1 Software Upgrade Instructions – Continued 3.3 Select the required device using the Device Type menu. 3.4 Select the console software file to be programmed into the MSP-GANG430 using the File Name menu. The format supported for the console software file is TI TXT (.txt).
- Page 52 CHAPTER 6: SOFTWARE UPGRADE PROCEDURE 6.1 Software Upgrade Instructions – Continued 4. After the first console is installed, you can remove the RS232 cable from PC to MSP-GANG430 as shown in Figure D. Connect the other consoles being installed to MSP-GANG430 as shown in Figure E. Press the MSP430 “START” button, the “MODE” LED will to glitter about 10 sec, if the install passes, the OK green LED will light as shown in Figure F.
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