kozy heat Slayton 42S Installation And Operation Manual
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kozy heat Slayton 42S Installation And Operation Manual

Direct vent linear fireplace
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INSTALLATION AND OPERATION MANUAL
Model: #SLA-42S
DIRECT VENT LINEAR FIREPLACE
WARNING: If the information in these
instructions are not followed exactly, a fire or
explosion may result causing property damage,
personal injury, or loss of life.
Do not store or use gasoline or other
flammable vapors and liquids in the vicinity of
this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not
use any phone in your building.
Immediately call gas supplier from a
neighbors phone. Follow the gas supplier
instructions.
If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier.
English and French installation
manuals available through your
local dealer, or visit our website
www.kozyheat.com
WARNING
A barrier designed to reduce the risk of burns from the hot viewing glass
is provided with this appliance and shall be installed.
Report No. 216-S-36d-6.5 ● SLA-42S-REV-01 ● December 2013
INSTALLER: Leave this manual with the
appliance.
CONSUMER: Retain this manual for future
reference.
This appliance may be installed in an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of
gas indicated on the rating plate. This appliance
is not convertible for use with other gases,
unless a certified kit is used.
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
HUSSONG MFG. CO., INC.
permanently
located,

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Summary of Contents for kozy heat Slayton 42S

  • Page 1 INSTALLATION AND OPERATION MANUAL Model: #SLA-42S HUSSONG MFG. CO., INC. DIRECT VENT LINEAR FIREPLACE WARNING: If the information in these instructions are not followed exactly, a fire or INSTALLER: Leave this manual with the explosion may result causing property damage, appliance.
  • Page 2 Please retain this owner’s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials; assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired, and the complete fireplace is thoroughly inspected before packaging to ensure you receive a quality product.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS HOMEOWNER REFERENCE INFORMATION 13.0 FIREPLACE SETUP TABLE OF CONTENTS 13.1 Glass Frame Assembly INTRODUCTION 13.2 Safety Barrier Installation Appliance Certification 13.3 Light Kit Safety Information 13.4 Glass Media Commonwealth of Massachusetts Requirements 13.5 Control Board SPECIFICATIONS 14.0 CONTROL SYSTEM COMPONENTS Components List 14.1...

  • Page 4: Introduction

    INTRODUCTION Appliance Certification This appliance has been tested by OMNI-Test Laboratories located in Portland, Oregon and complies with: ANSI Z21.88a-2012/CSA 2.33a-2012, “Vented Gas Fireplace Heaters” CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes” CSA P.4.1-2009, “Testing Method for Measuring Annual Fireplace Efficiency” This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with...

  • Page 5: Commonwealth Of Massachusetts Requirements

    Commonwealth of Massachusetts Requirements The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following require- ments shall be satisfied:...

  • Page 6: Specifications

    SPECIFICATIONS Components 2.1.1 Components List PART NUMBER DESCRIPTION SL42-150 Control Board Assembly SL42-135 Burner Assembly SL42-BLK Light Kit SL42-057T Glass Frame Assembly 700-408 Remote Control 600-002 Double Receptacle Assembly 942-085 5 in. Restrictor Plate SL42-028 Fan or Blower Assembly SL42-HHSS Vent Heat Shield Assembly AL36-DRAM Rock / Driftwood Accent Media...

  • Page 7: Placement Clearance Requirements

    2.3.1 High Altitude Installations ATTENTION USA: The appliance may be installed at higher altitudes. Please refer to your American Gas Association guidelines which state the sea level rated input of Gas Designed Appliances installed at elevations above 2,000 ft. (610 m) is to be reduced 4% for each 1,000 ft.

  • Page 8: Appliance Dimensions And Clearances

    45-7/16 19-7/16 5-3/4 9-15/16 Millimeters 1271 1271 1154 Figure 2.1, Slayton 42S Dimensions Table 2.2, Appliance Clearances Top of appliance stand-offs to framing 0 in. 0 mm From appliance left side & right side stand-offs 0 in. 0 mm From appliance back stand-offs 0 in.

  • Page 9: Fireplace Preparation

    FIREPLACE PREPARATION Stand-Off Assembly and Installation WARNING Stand-off components are shipped in a flat state. The top and the back stand-off brackets must be formed and installed prior to positioning the fireplace into a framed opening, in order to provide clearances from the appliance to combustible material. Top stand-offs provide 5-3/4 in.

  • Page 10: Nailing Flange Assembly And Installation

    Nailing Flange Assembly and Installation Remove (4) nailing flanges from the sides of the fireplace (as shipped). Align the nailing flanges with the holes on outside corners of fireplace, with the stand-off flange facing away from the appliance. Secure with the screws (provided in components packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face.

  • Page 11: Framing

    FRAMING Wall Enclosure Rough Opening  Determine whether the wall surface will be flush with the fireplace face, in which the wall surface and fireplace will be covered with non-combustible material such as tile; or, if the framing will be flush with the fireplace face, which results in a flat wall appearance.

  • Page 12: Floor Support And Protection

    Floor Support and Protection WARNING Install the fireplace on a hard metal or wood surface that extends the full width and depth of fireplace. FIRE HAZARD Do NOT install directly on carpeting, vinyl, or any combustible material other than wood. ...

  • Page 13: Mantel Requirements

    MANTEL REQUIREMENTS WARNING Non-combustible zone: No combustible materials allowed above the fireplace within shaded area for entire width and depth of the fireplace, with the exception of the header. NOTE If you plan to mount a television above the fireplace, please refer to 7.0, Recess Construction, on page 14. Figure 5.1, Mantel Projections and Non-Combustible Zone 1 in.

  • Page 14: Typical Installation Options

    TYPICAL INSTALLATION OPTIONS IMPORTANT The vent heat shield assembly included with this fireplace must be installed for every type of venting configuration. Refer to 11.5, Vent Heat Shield Assembly Installation, on page 21. Horizontal Installation Vertical Installation Corner Installation 55-1/4” (1403mm)

  • Page 15: Recess Construction

    Television location rests solely on the homeowner. Hussong Manufacturing shall not be held liable for any adverse effects that may be caused by heat on a TV located near a Kozy Heat fireplace. TV operating temperatures are also affected by wall and mantle construction material. It shall be the customer’s responsibility to satisfy him or herself that the preferred TV mounting and mantle design will not exceed the listed maximum operating temperature of their electronic goods.

  • Page 16: Facing And Finishing

    FACING AND FINISHING WARNING Maintain all minimum clearances to combustibles from the fireplace and the vent system.  This fireplace is designed to accommodate non-combustible facing material up to 1/2 in. (13 mm) thick. Install non-combustible facing material up to the finishing edge (Figure 8.2) that surrounds the glass frame assembly. Do not apply any material beyond this point.

  • Page 17: Gas Line Connection

    GAS LINE CONNECTION CAUTION Installation of the gas line must only be done by a qualified person in accordance with local building codes, if any. If not, follow ANSI 223.1. Commonwealth of Massachusetts: Installation must be done by a licensed plumber or gas fitter. NOTE A listed (and Commonwealth of Massachusetts approved) 1/2 in.

  • Page 18: Wiring Schematics

    10.0 WIRING SCHEMATICS IMPORTANT This system requires 120V of electricity / batteries to operate. Using the battery back-up will operate the burner only. The fan and light components will not function on battery back-up power. Figure 10.1, IFC Control Module Wiring...

  • Page 19: Venting

    8” x 5” Direct Vent Chimney System, Model Ameri-Vent 8” x 5” Direct Vent Chimney System 8” x 5” Direct Vent Chimney System, EXCELDirect Kozy Heat #800 Series Flexible Vent System Metal Fab 8” x 5” Direct Vent Chimney System, 8”...
  • Page 20 11.3.2 Horizontal Venting Configurations IMPORTANT The vent heat shield assembly included with this fireplace must be installed for every type of venting application. Refer to 11.5, Vent Heat Shield Assembly Installation, on page 21. This fireplace requires a wall pass through thimble with a minimum of 1 in. (25 mm) clearance for all horizontal vent terminations. Horizontal vent sections require 1/4 in.

  • Page 21: Venting For Vertical Terminations

    11.4 Venting for Vertical Terminations 11.4.1 Vertical Vent Section Clearances Table 11.3, All Approved Venting Systems, Clearances to Combustible Material All Sides Vent Pipe Surface Clearances 1 in. (25 mm) 11.4.2 Vertical Venting Configurations IMPORTANT The vertical vent heat shield included with this fireplace must be installed for every type of venting application. Refer to 11.5, Vent Heat Shield Assembly Installation, on page 21.

  • Page 22: Vent Heat Shield Assembly Installation

    11.5 Vent Heat Shield Assembly Installation IMPORTANT The vent heat shield assembly contains (2) components, the vertical heat shield and the horizontal vent heat shield.  The vertical vent heat shield must be installed for every type of venting application. ...

  • Page 23: Elbows

    11.6 Elbows After the first elbow, 3 ft. (9.14 m) must be subtracted from maximum venting for each additional 90° elbow used.  For each 45° elbow used, 1-1/2 ft. (457 mm) must be subtracted from maximum venting allowed.  (2) 45°...

  • Page 24: 800-1 Series Direct Vent Termination Kit(S)

    11.8 #800-1 Series Direct Vent Termination Kit(s) IMPORTANT The flex pipe is permanently attached to the exterior plate. DO NOT ATTACH either #844-1 or #845-1 termination kit to fireplace (or extension kit) until it has passed through the wall. Install termination plates to the outside wall exterior. ...

  • Page 25: Termination Vent Cap Clearances

    11.9 Termination Vent Cap Clearances This gas appliance must not be connected to a chimney serving any other appliance. Clearances Location U.S. Canada A Above grade, veranda, porch, deck, balcony 12 in. (305 mm) 12 in. (305 mm) B Operable window or door 9 in.

  • Page 26: Vertical Vent Termination Clearances

    11.10 Vertical Vent Termination Clearances Minimum Height (H) Roof Pitch Feet Meters Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99 Over 11/12 to 12/12...

  • Page 27: 970 Heat Duct Kit

    12.0 #970 HEAT DUCT KIT CAUTION Read and follow instructions carefully prior to and during installation of this optional heat duct kit. WARNING INSTALLATION OF THIS DUCT KIT & ELECTRICAL WIRING MUST BE PERFORMED BY A QUALIFIED SERVICE PERSON. INSTALLATION MUST BE IN ACCORDANCE WITH LOCAL CODES, OR IN THE ABSENCE OF LOCAL CODES, WITH THE NATIONAL ELECTRICAL CODE, ANSI/NFPA 70, OR THE CANADIAN ELECTRICAL CODE, CSA C22.1.

  • Page 28: Install Register Mounting Frame And Junction Box

    12.3 Install Register Mounting Frame and Junction Box The register mounting frame and the fan housing are designed to fit between 2” x 4” stud walls, 16 in. (406mm) on center. Additional framing is required if larger opening exists. NOTE The fan motor on the heat duct kit may be on opposite side of fan shown in photos.

  • Page 29: Run And Secure Duct Pipe

    12.5 Run and Secure Duct Pipe 1. Run the duct pipe to the register location. 2. If an oval pipe is to be used in conjunction with the 6 in. (152 mm) round duct pipe, Figure 12.6, Secured Duct Pipe A.

  • Page 30: Fireplace Setup

    13.0 FIREPLACE SETUP 13.1 Glass Frame Assembly WARNING DO NOT OPERATE THIS FIREPLACE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN. REPLACEMENT OF THE GLASS SHALL BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. 13.1.1 Remove Glass Frame Assembly 1.

  • Page 32: Light Kit

    13.3 Light Kit NOTE To avoid damage and prolong the life of halogen bulbs, never touch with bare hands. Always use a soft cloth when handling. CAUTION Disconnect all electric power from the fireplace before performing this task. ATTENTION If converting to LP (propane) gas, do so now before installing light kit components. Follow instructions provided with the conversion kit (sold separately).

  • Page 33: Control Board

    13.5 Control Board CAUTION If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to personal property before removing any components. WARNING DO NOT OPERATE THIS FIREPLACE WITHOUT SEALING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE. IF GASKETING IS DAMAGED, IT MUST BE REPLACED.

  • Page 34: Control System Components

    14.0 CONTROL SYSTEM COMPONENTS 14.1 Remote Control Figure 14.1, Remote Control Display Functions Blue back lit LCD display ON /OFF Key Thermostat Key UP / DOWN Arrow Key Key Lock Mode Key Low Battery Alarm Transmission Thermostat OFF/ON/SMART Room Temperature CPI Mode Set Point Temperature/Level/State...

  • Page 35: System Operation

    15.0 SYSTEM OPERATION 15.1 Prepare Components 1. Set ON/OFF rocker switch to OFF position on the IFC Control Module. 2. Install 4 AA batteries (included in components packet) into battery backup holder on the control module. 3. Connect the IFC Control Module to an AC power supply. 4.

  • Page 36: Control Flame Manually With Remote Control

    15.6 Control Flame Manually with Remote Control Figure 15.3, Flame Levels The remote control has six (6) flame levels, displayed by steps as shown in Figure 15.3. Each press of the UP / DOWN Arrow Key will increase or decrease the flame level by one step.

  • Page 37: Fan Speed Control

    15.8 Fan Speed Control Fan speed can be adjusted through six (6) speeds. A single ‘beep’ will confirm Figure 15.5, Fan Remote Operation reception of the command. To activate this function, Press the mode key to index to the fan control icon. Press the up or down arrow keys to turn on, off, or to adjust fan speed.

  • Page 38: Continuous Pilot / Intermittent Pilot (Cpi/Ipi)

    15.12 Continuous Pilot / Intermittent Pilot (CPI/IPI) This system has the option of a continuous (standing) pilot feature. This allows you to change from a spark-to-pilot system to a standing pilot system during cold weather conditions. By having the pilot on continuously, the firebox will remain warm and a draft is established in the vent, allowing the main burner to turn on with less air-flow disruption.

  • Page 39: Additional Diagnostic Indications Information

    15.15.2 IFC Control Module Lock Out After the IFC control module attempts positive ignition for the third time, the control system will go into LOCK OUT. The red LED will blink (3) times until the Figure 15.11, IFC Control Module LED Lights Location system is reset.

  • Page 40: Lighting And Shutdown

    16.0 LIGHTING AND SHUTDOWN FOR YOUR SAFETY—READ BEFORE OPERATING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING PROPERTY DAMAGE, PERSONAL INJURY, OR LOSS OF LIFE. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. BEFORE OPERATING, smell all around the appliance area for gas.

  • Page 41: Operating Instructions

    STOP! Read safety information on previous page and front cover of this manual before continuing. 16.1 Operating Instructions ATTENTION This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. Figure 16.1, Steps for Operating Appliance 1.

  • Page 42: Pressure Testing

    17.0 PRESSURE TESTING IMPORTANT Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions 17.1 and 17.2 for proper testing procedures.

  • Page 43: Finalizing The Installation

    18.0 FINALIZING THE INSTALLATION 18.1 Flame Appearance Flame appearance is affected by several factors; including altitude, venting configuration, and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When the fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during the first 15 minutes of operation.

  • Page 44: Restrictors

    18.3 Restrictors WARNING To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments/installations. 18.3.1 Restrictor Usage  Turn fireplace on and allow to burn for 15 minutes.  If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. ...

  • Page 45: Troubleshooting

    19.0 TROUBLESHOOTING ATTENTION TROUBLESHOOTING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN.  Before proceeding with the steps in the following troubleshooting guide, verify the power supply is present, and the receiver batteries / battery pack are fresh and installed with correct polarity. ...

  • Page 46: Pilot And Burner Extinguish While In Operation

    19.4 Pilot and Burner Extinguish While in Operation  No LP in tank. Check and refill if necessary.  Glass frame assembly not installed correctly. Refer to 13.1, Glass Frame Assembly, page 29.  Improper vent cap installation. Adjust if necessary. ...

  • Page 47: Maintenance

    20.0 MAINTENANCE NOTE Installation and repair shall only be done by a qualified service person. The appliance should be inspected before use by a qualified service person. This appliance is required to be inspected at least once a year by a professional service person. The compartment below the firebox must be cleaned at least once a year.

  • Page 48: Replacement Parts List

    21.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your dealer for availability and pricing. CONTROL BOARD AND PARTS SL42-150 Control Board - Natural Gas 700-504 Valve Step Motor - Natural Gas SL42-151 Control Board - LP Gas 700-504-1 Valve Step Motor - LP Gas 700-567...

  • Page 49: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture.

  • Page 50: Lifetime Warranty

    LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in material or workmanship under normal use and service for as long as you own this product. If any of these components fail due to defects in material and workmanship under normal use and service, Hussong Manufacturing, Co., Inc.

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