kozy heat Nordik 41 DV Installation And Operation Manual
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kozy heat Nordik 41 DV Installation And Operation Manual

Direct vent gas fireplace
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P.O. BOX 557 204 INDUSTRIAL PARK DRIVE
LAKEFIELD, MINNESOTA USA 56150-0577
Nordik 41 DV
Model #NDK-41-DV
Direct Vent Gas Fireplace
Evolution of Fire™
with the EVO Elevated Burner™
English and French installation manuals are available
through your local dealer or website. Visit our website
www.kozyheat.com.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez
www.kozyheat.com.
⚠ WARNING: FIRE OR EXPLOSION
HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
Do not touch any electrical switch; do not
•
use any phone in your building.
Leave the building immediately.
•
•
Immediately call your gas supplier from a
neighbor's phone. Follow the gas
supplier's Instructions.
•
If you cannot reach your gas supplier, call
the fire department.
Installation and service must be performed by
a qualified installer, service agency or the gas
supplier
Hussong Mfg. Co, Inc.
NDK-41-DV - PFS Report No. 22-838
INSTALLATION AND
OPERATION MANUAL
This appliance may be installed in an aftermarket, permanently
located, manufactured home (USA only) or mobile home, where
not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other
gases, unless a certified kit is used.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
1
Starting Serial Number: 23 N41DV00001 23
Rev. 1 - May 2023

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  • Page 1 INSTALLATION AND OPERATION MANUAL P.O. BOX 557 204 INDUSTRIAL PARK DRIVE LAKEFIELD, MINNESOTA USA 56150-0577 Nordik 41 DV Model #NDK-41-DV Direct Vent Gas Fireplace Evolution of Fire™ with the EVO Elevated Burner™ English and French installation manuals are available through your local dealer or website. Visit our website www.kozyheat.com.
  • Page 2 Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 3: Homeowner Reference Information

    CONGRATULATIONS! Hussong Manufacturing welcomes you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, assembled with care by trained crafts- men who take pride in their work. To ensure you receive a quality product, the burner and valve as- sembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packag- ing.
  • Page 4 Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 5: Table Of Contents

    TABLE OF CONTENTS HOMEOWNER REFERENCE INFORMATION ....3 8.0 Venting ................. 35 TABLE OF CONTENTS ............. 5 8.1 Approved Vent Systems ..........35 1.0 Introduction ............7 8.2 Venting Requirements ..........36 1.1 Appliance Certification ...........7 8.3 Vent Restriction ............36 1.2 California Proposition 65 Warning ......7 8.4 Use of Flexible Venting Outside the Appliance Enclosure ..............
  • Page 6 Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 7: Introduction

    1.0 Introduction 1.1 Appliance Certification 1.3.2 Approved Carbon Monoxide Detectors Laboratory: PFS in Cottage Grove, Wisconsin Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL Standards: 2034 listed and IAS certified. •...

  • Page 8: Specifications

    2.0 Specifications 2.1 Heating Specifications Natural Gas Propane Maximum Input Rating 40,000 Btu/h 40,000 Btu/h (11.72 kW) (11.72 kW) Orifice Size (DMS) Left: #48 Left: #1.20mm Right: #48 Right: #1.20mm Rear: #55 Rear: #68 Minimum Input Rating 22,000 Btu/h 21,000 Btu/h (6.45 kW) (6.15 kW) Minimum Inlet Pressure...

  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions Figure 2.1 - Appliance Dimensions Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 10: Safety Barrier Information

    Figure 2.2 - Safety Barriers Group #1 IMPORTANT: The B41-PSF2 and B41-FRSF2 (Figure 2.3) are ONLY approved for use when the Nordik 41 DV is installed with an approved Komfort Zone Kit. The approved kits are #KZK-038 and #KZK-1510A. The other (4) safety barriers shown in Figure 2.2 are approved in all installation scenarios.

  • Page 11: Framing

    3.0 Framing 3.1 Appliance Placement Considerations 3.3 Floor Support and Protection • Read all documentation for your specific installation and Floor protection in front of the fireplace is not required. design options prior to appliance installation. Combustible material may be used if installing a hearth ex- tension.

  • Page 12: Stand-Off Assembly And Installation

    3.4 Stand-Off Assembly and Installation WARNING: The top stand-offs provide the 7” (177mm) minimum clearance to the header. Use only non-combustible material in this area for the entire width of the fireplace. DO NOT use wood, sheetrock, et cetera, in this zone. Top stand-off brackets must be formed and attached prior to positioning fireplace into framed opening.

  • Page 13: Nailing Flange Assembly And Installation

    3.5 Nailing Flange Assembly and Installation 3. Secure the nailing flanges to the fireplace with screws (provided) through the slots in nailing flanges. Note: If installing the Finishing Trim Kit (recommended) 4. Bend perforation on nailing flange until parallel with fire- please complete that prior to installing the nailing flanges.

  • Page 14: Clearance To Combustibles

    3.6 Clearances to Combustibles • See Table 3.1 below for minimum clearances for the standard installation option. • See Figure 3.3 on the following pages for typical standard installation options. • Clearances may change when utilizing the Komfort Zone Kit (Part# KZK-038 or KZK-1510A). Please reference the manual included with that kit.
  • Page 15 Figure 3.3 - Typical Appliance Installation Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 16: Wall Enclosure Rough Framing

    3.7 Wall Enclosure Rough Framing • Note: Unless otherwise noted all clearances / images in this Framing dimensions should allow for wall covering thick- manual are based off of nominal 2” x 4” framing being used. ness and fireplace facing materials. •...

  • Page 17: Vent Termination Framing

    3.8 Vent Termination Framing The following information applies to all standard, and Komfort Zone Kit design options. If using Kozy Power Vent #KPV, please reference the manual included with the kit. 3.8.1 Vent Termination Location • Natural Draft: Exterior vent termination loca- tion must be in compliance with section 7.0, TERMINATION LOCATIONS on page 33.
  • Page 18 3.8.3 Vertical Terminations 3.8.5 Wall Pass Through Framing Instructions • Follow FIGURE 3.6 below for minimum rough-in dimensions. Follow vent pipe manufacturer’s installation instruc- tions for vertical terminations. 1. Measure from floor level of the fireplace to the center of •...

  • Page 19: Outdoor Covered Fireplace Installation

    3.9 Outdoor Covered Fireplace Installation 3.9.2 Requirements • The continuous insulated building envelope and weather- A outdoor covered fireplace installation allows a fireplace proof membrane are not to be interrupted by fireplace to be installed in an outdoor covered area, where the installation.
  • Page 20 Figure 3.8 - Outdoor Covered Installation Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 21: Heat Management

    The appliance convection plates and insulation must be removed for Komfort Zone Kit installations, as shown in FIGURE 4.1 & Figure 4.2. Important safety barrier information for the Nordik 41 DV when using a Komfort Zone Kit (#KZK-038 or #KZK-1510A). Only use the approved safety barriers in Figure 2.3 on page 10.
  • Page 22 Figure 4.1 - Insulation and Cover Plate Removal Figure 4.2 - Screws Near Exhaust Stack Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 23: Facing And Finishing

    Disclaimer: Kozy Heat does not guarantee any materials used unlimited combustible hearth projection. The hearth around the fireplace. Kozy Heat disclaims any and all liability projection cannot be elevated (vertically) past the for any damage to finishing materials including warping, discol- base of the fireplace / enclosure floor.
  • Page 24 Ensure the material can be exposed to temperatures greater than 160°F. Kozy Heat does not assume any liability for dis- coloring, cracking, or other heat related damage. Figure 5.1 - Marble Installation Example Hussong Mfg.
  • Page 25 Figure 5.2 - Combustible Mantel Projections - Standard Installation Design Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...
  • Page 26 Figure 5.3 - Non-Combustible Mantel Projections - Standard Installation Design Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...
  • Page 27 Note: Sidewall clearance of 3/4” (19mm) is shown from the side of the fireplace. The unlimited sidewall projec- tion has a clearance of 0” (0mm) with the side of the finishing trim kit when installed, see Section 5.2. Use of the finishing trim kit is recommended.
  • Page 28 Figure 5.5 - Non-Combustible Finishing Material Requirements Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 29: Finishing Trim Kit Assembly

    5.2 Finishing Trim Kit Assembly 3. Remove and save the top and bottom screw on each side of the outer shell of the unit. Finishing Trim Kit is included with the fireplace. 4. Install the side trim panels. Align the holes in the side pan- els with the holes in the side of the unit as shown below.

  • Page 30: Safety Barrier Installations

    5.3 Safety Barrier Installations 5.3.1 Overlap Fit - Hanging Installation Screen Barrier: NK41-RSVF, NK41-PSVF, B41A-MSF2, B41R-MSF2 IMPORTANT: If there is gasket rope present on the back on the safety screen, ensure the gasket makes contact with the appli- ance or finishing material. The gasket MUST maintain contact to achieve the mantel clearances listed in this manual. Center the screen front over the glass frame assembly, allowing the screen front’s mounting brackets to fit inside the air openings.
  • Page 31 5.3.2 Overlap Fit - Hanging Installation with Adjustable Louver (Closed Brackets) Models #B41-PSF2 and #B41-FRSF2 The listed safety barriers are equipped with the louver built into the safety screen face. The hanging brackets located on the back of screen front are equipped with notches to allow the louver to be adjusted to accommo- date facing material thickness.

  • Page 32: Gas Line Connection

    6.0 Gas Line Connection 6.1 Gas Conversion Note: Stepper Motor sold separately to complete gas conversion ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas.

  • Page 33: Termination Locations

    7.0 Termination Locations 7.1 Vertical Vent Cap Termination Note: Natural Draft Applications only. • Refer to Figure 7.1 below for vertical vent terminations clearances. • Refer to Figure 7.2 below for clearance between two vertical terminations. Figure 7.2 - Clearances Between Two Terminations Figure 7.1 - Vertical Vent Clearances Hussong Mfg.

  • Page 34: Minimum Termination Clearances

    7.2 Minimum Termination Clearances Refer to Figure 7.3 and the table below for natural draft vent termination clearance locations. Figure 7.3 - Termination Clearances Canadian Installations US Installations Clearance above grade, veranda, porch, desk, or balcony. 12” (30cm) 12” (30cm) Clearance to window or door that may be opened 12”...

  • Page 35: Venting

    This appliance is equipped for use with a 5” (127mm) exhaust by 8” (203mm) air intake co-axial vent pipe system. Vent Manufacturer Vent Cap Part Number This appliance is approved for use with Kozy Heat Power Selkirk 5DT-HC Vent System #KPV (sold separately). Power Vent configura- tions and requirements are located in the #KPV manual.

  • Page 36: Venting Requirements

    8.2 Venting Requirements 8.3 Vent Restriction • NOTE: Consult the local and national installation codes to Burner flame appearance and characteristics are affect- assure adequate combustion and ventilation air is availa- ed by altitude, fuel quality, venting configuration, and ble. Venting requirements apply to both natural gas and other factors.

  • Page 37: Natural Draft Installations

    8.5 Natural Draft Installation (ii) Minimum / Maximum Vertical Terminations with 8.5.1 Vertical Terminations Reducer*: 4” x 6-5/8” reducer + 3’ (914mm) minimum vertical Note: Natural Gas and Propane Installations length / 50’ (15.24m) maximum vertical length + Minimum / Maximum Vertical Terminations: termination cap 3’...
  • Page 38 8.5.2 Horizontal Terminations (iii) Minimum 48” Vertical Vent Pipe / Minimum Horizontal: Note: Natural Gas and Propane Installations 48” (1219mm) vertical vent pipe + 90° horizontal elbow + termination cap IMPORTANT: Horizontal vent sections require 1/4” (6mm) of rise for every 12” (305mm) of travel. (iii) Minimum 48”...
  • Page 39 Figure 8.6 - Horizontal 5”x8” Vent Pipe Figure 8.7 - Horizontal 4”x6-5/8” Vent Pipe Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...
  • Page 40 8.5.3 Combination Venting • 25’ (7.62m) maximum vertical rise + 25’ (7.62m) maxi- mum horizontal run = 50’ (15.2m) of total length Note: Natural Gas and Propane Installations • Maximum of (5) 90° elbows. For each additional 90° el- Vent termination must be within the shaded area in bow used after the first elbow, 3’...

  • Page 41: Class A Chimney / Masonry Chimney Conversion

    8.6 Class A Chimney / Masonry Chimney Conversion This appliance is approved to be adapted for Class A/ Masonry Chimney conversion with kits utilizing a 4” (102mm) flexible exhaust by any vent manufactur- ers listed in section 8.1, APPROVED VENT SYSTEMS on page 35.

  • Page 42: Fireplace Setup

    9.0 Fireplace Setup 9.1 Glass Frame Assembly 9.2 Bottom Frame Removal and Installation WARNING: Do not operate this fireplace with the glass To access the control module housing, the bottom frame will- removed, cracked, or broken. Replacement of the glass need to be removed.

  • Page 43: Light Kit

    9.3 Light Kit 9.3.2 Install Light Bulbs - Back Bottom Light Kit ATTENTION: If converting to propane do so now before Note: The back bottom light kit will not have the halogen bulb installing any light kit components. Follow instructions installed from the factory.

  • Page 44: Media Tray Base - Side Trim

    Figure 9.4 - Left & Right Burner Removal Figure 9.5 - Back Media Tray Removal 9.4 Media Tray Base - Side Trim This fireplace contains side trim on the left and right side of the media tray base. 9.4.1 - Fireplace Installation with no optional panel set or installation of NK41-BG900.

  • Page 45: Nk41-500 Log Set Installation

    9.5 NK41-500 Log Set Installation NOTE: Log numbers are located on the bottom or side of each log. Refer to the following instructions and illustration for proper placement. Your components may look different than the ones shown. CAUTION: Do not place logs directly over burner port holes. Improper log placement may affect flame appearance and may cause excessive soot to build upon the glass.
  • Page 46 10. Reinstall the left and right burner assemblies. Reinstall the log rack / emberbed panel with the (4) previously removed screws. 11. Install the crushed media on the emberbed and lava rock along the sides of the emberbed. 12. Place log #N41-7 on the left burner assembly by aligning the pins on the burner and the holes in the bottom of the log. Repeat with log #N41-8 for the right burner assembly.
  • Page 47 9.5.1 Rockwool Installation • After installation of the log set you can apply rockwool across logs N41-7, N41-8, left & right burner screen and rear burner. • Use a small brush to brush the rockwool across the locations referenced above. Rockwool will provide a glow as the fireplace operates.

  • Page 48: Control Board Removal And Installation

    9.6 Control Board Removal and Installation WARNING: If burner and/or pilot have been burning, use appropriate protection to avoid burns or damage to per- sonal property before removing any components. DO NOT OPERATE THIS APPLIANCE WITHOUT THE SEAL- ING GASKET (LOCATED UNDER THE CONTROL BOARD) IN PLACE.
  • Page 49 Figure 9.13, Step 4 Figure 9.14, Step 5 Figure 9.15, Step 6 Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 50: Electrical Information

    10.0 Electrical Information WARNING: Do not use this fireplace if any part has been under 10.2 Wiring Requirements water. Immediately call a qualified service technician to inspect this appliance and to replace any part of the control system and • The system requires 120 VAC of electricity and/or batter- any gas control which has been under water.

  • Page 51: Operating Instructions

    11.0 Operating Instructions Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

  • Page 52: Setup Proflame

    11.1 Setup Proflame 2 IFC Module 11.3 Reset the System for Manual Operation Set the main ON/OFF rocker switch in the OFF posi- 1. Access the toggle switch and remote learn button on the tion. left side of the unit by removing the safety barrier screen by lifting up and out of its slots.

  • Page 53: Control System 7 Day Timeout

    11.7.1.2 Remote Control ON/OFF Key 11.6 Control System 7 Day Timeout 1. Press the remote control ON/OFF key to turn the sys- • If you have your Proflame 2 system set to CPI tem OFF. (continuous pilot ignition) with 7 consecutive days without ignition of the main burner, the pilot will turn 2.

  • Page 54: Remote Control Operation

    11.9 Remote Control Operation Figure 11.1, Remote control overview 11.9.1 Temperature Display 11.9.2 Key Lock 1. With the system in the OFF position, simultaneously press This function locks the keys to avoid unsupervised opera- the thermostat key and the mode key to change degrees tion.
  • Page 55 11.9.3 Pilot Ignition Selection (IPI/CPI) 11.9.6 Remote Control Flame Adjustment This control system has (6) flame levels. If the smart thermo- This system has the option of a continuous (standing) stat operation is activated, then the manual adjustment of the pilot.
  • Page 56 11.9.6.1 Deactivate Flame Modulation 11.9.7.2 Smart Thermostat Verify all (3) AAA batteries are installed in the remote The smart thermostat function will adjust the flame height control battery bay. based on the set temperature and the actual room tempera- ture. The smart thermostat function automatically adjusts the Remove (1) AAA battery.
  • Page 57 11.9.8 Fan Speed Control 11.9.9 Top Accent Light Kit Fan speed can be adjusted through (6) speeds. To activate The top light intensity can be adjusted through (6) levels. this function, 1. Press the mode key to index to the light icon. ...
  • Page 58 11.9.10 Activate Ember Bed Light Kit (auxiliary) 11.9.10.2 Deactivation AUX (Ember Bed Light Kit) The auxiliary function controls ON/OFF function the ember bed Verify all (3) AAA batteries are installed in the remote light kit. To activate this function, control battery bay. 1.

  • Page 59: Pressure Testing And Burner Adjustments

    12.0 Pressure Testing and Burner Adjustments 12.1 Pressure Testing Table 12.1 Inlet Pressures NOTE: The appliance and its appliance main gas valve Fuel Natural Gas Propane must be disconnected from the gas supply piping system during any pressure testing of the system at test pres- Gas Supply Min-Max Min-Max...

  • Page 60: Flame Appearance Adjustment

    12.2 Flame Appearance Adjustment WARNING: To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments. Burner flame appearance and characteristics are affected by altitude, fuel quality, venting configuration, and other fac- tors. After installation, this appliance may need additional adjustments to achieve optimum flame appearance and visual aesthetics.
  • Page 61 12.2.3 Vent Restriction (after installation) Table 12.5 Restrictor Plate Adjustment Guidelines WARNING: To avoid property damage or personal injury, Flame Appearance Draft Problem Solution allow the fireplace ample time to cool before making any adjustments. WARNING: Improper vent installation may cause the burn- Short, flickering Excessive draft and/or Add restrictor plate...

  • Page 62: Troubleshooting

    13.0 Troubleshooting ATTENTION: Troubleshooting must be performed by a qualified technician. Before proceeding with the steps in the following trouble- shooting guide, • • Verify proper 120VAC power supply to the control Verify inlet pressure meets the recommended inlet pres- module.
  • Page 63 Issue Cause Solution Burner flame will not light ON/OFF rocker switch in OFF position Switch rocker switch to ON position. Gas supply turned off Check for multiple shut-offs in the supply line. Verify gas supply is turned on. Low gas supply Consult with plumber or gas supplier.
  • Page 64 Issue Cause Solution Flame burns blue and lifts off Improper venturi setting The venturi air shutter may need to be burner close slightly to allow less air into the gas mix. Refer to section 12.2.1, BURNER VEN- TURIS on page 60. Incorrect vent cap installation Adjust if necessary.

  • Page 65: Maintenance

    14.0 Maintenance ATTENTION: Installation and repair should only done by a 14.3 Vent System qualified service person. The appliance should be inspect- ed before use and at least annually by a professional ser- NOTE: If the vent-air intake system is disassembled for any vice person.

  • Page 66: Burner And Pilot System

    14.5 Burner and Pilot System The burner assembly may be removed for easier access to the control compartment. See Section 9.6 Control Board Removal and Installation on page 48 for instructions. Verify gas supply is turned on and filled. Consult with plumber or gas supplier as necessary.

  • Page 67: Replacement Parts List

    15.0 Replacement Parts List Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. The following warning is for replacement parts for this appliance. ⚠ WARNING: This product can expose you to chemicals including Lead, which is [are] known to the State of California to cause cancer, birth defects P.O.
  • Page 68 Glass and Glass Parts Light Kits Glass with Gasket - 36 1/2” x 28 7/8” 700-179T 20W Halogen Bulb 600-676 1 1/8” Glass Gasket with Adhesive 900-006 Light Kit - Ember Bed NK41-LKT Replacement Valance NK41-005 Light Kit - Top NK41-TLK 1.5lb.

  • Page 69: Limited Lifetime Warranty

    Hussong Manufacturing Company, Inc. (Hussong Mfg.) All parts and material except the items listed in the 30 day warrants this Kozy Heat gas appliance from the date of warranty and any exclusions or limitations that may apply purchase to the original purchaser, that it is free of defects in materials and workmanship at the time of manufacture.
  • Page 70 Limited Lifetime Warranty EXCLUSIONS AND LIMITATIONS (continued) 10. It is expressly agreed and understood that this warranty is Hussong Mfg.’s sole obligation and purchaser’s exclusive reme- dy for defective fireplace equipment. Hussong Mfg. is free of liability for any damages caused by this appliance, as well as inconvenience expenses and materials.
  • Page 71 Hussong Mfg. Co, Inc. Rev. 1 - May 2023 NDK-41-DV - PFS Report No. 22-838 Starting Serial Number: 23 N41DV00001 23...

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