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Summary of Contents for Hougen 0925102
- Page 1 HMD925 SERIES POWER FEED MAGNETIC DRILL OPERATOR’S MANUAL COVER DRILL PART NUMBERS 0925102, 0925202, 0925104, 0925204, 0925302 & 0925304 FOR USE WITH “12,000-SERIES” HOUGEN CUTTERS CUTTERS ® ® ®...
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Page 2: Welcome To Hougen
No other expressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty of MERCHANTABILITY or FITNESS for any period beyond the expressed warranty and shall not be liable for incidental or consequential damages. -
Page 3: Safety First
8. Your Magnetic Drill was factory adjusted prior to Complete and mail the Product Registration Card now. shipping. Check to make sure that all gib It is important that Hougen Manufacturing, Inc. have a adjustment screws, motor mount screws, front record of product ownership. -
Page 4: Electrical Safety
Important Safety Instructions WARNING: Read and understand all instructions. Failure to follow all instructions listed below, may result in electrical shock, fi re and/or serious personal injury. Work Area Use safety equipment. Always wear eye production. Dust mask, non-skid safety shoes, hard hat, or hearing protection Keep your work area clean and well lit. - Page 5 Arbor and cutter should never be used as a hand- hold. Keep hands and clothing away from all moving parts. Do not use Hougen Cutters where ejected slug For any questions please contact Hougen Manufacturing’s might cause injury (slug ejected at end of cut).
- Page 6 OPERATION OF CONTROLS BEFORE INSTALLING HOUGEN CUTTER IMPORTANT: Before turning on the machine, it is important that the operator understands the interrelated functions of the SAFETY SWITCH, MAGNET SWITCH, AND MOTOR SWITCHES. READ SAFETY SWITCH INDICATOR LIGHT INSTRUCTIONS PREVIOUS PAGE.
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Page 7: Operating Instructions
OPERATING INSTRUCTIONS Always remember that the magnet’s holding power is directly related to the workpiece thickness and surface condition. Since magnetic attraction diminishes with thinner material or rough surfaces, mechanical clamping of drill unit to the workpiece should be used when cutting thin material (3/8” or less) or material with uneven surfaces. - Page 8 4. Insert proper pilot in shank end of Hougen Cutter. 5. Insert Hougen Cutter until fl at on cutter shank is aligned with set screw holes and is exactly perpendicular to axis of set screw holes.
- Page 9 SWIVEL BASE OPERATION ATTENTION The threads on the Clamp Handle Assembly are a Left Handed thread meaning, Turning Clockwise would loosen the assembly Turning Counter Clockwise would tighten the assembly. Also, the Clamp Handle Assembly is spring loaded so you will need to lift & turn the entire Clamp Handle Assembly when repositioning as if to be a ratchet device.
- Page 10 OPERATION OF CUTTING FLUID RESERVOIR 1. With Drill in operating position, turn the feed handles so that cutter and pilot are above the work surface. 2. Fill reservoir by removing cap on bottle. 3. Turn on coolant bottle. 4. Test metering capabilities of Arbor/Cutter/Pilot assembly On/Off Valve (magnet ON-motor OFF) by feeding the Arbor gently toward work surface until pilot is pushed up into Cutter,...
- Page 11 NOTES...
- Page 12 0925102 HMD925 120v Power Feed with Coolant 0925202 HMD925 230v Power Feed with Coolant 0925302 HMD925 230v Type I plug, Power Feed with Coolant HOOKS TO COOLANT � INDUCER �� �� �� �� Part / Serial Number Label...
- Page 13 0925102, 0925202 & 0925302 Parts List Item Part # Description Item Part # Description Magnet & Switch Assembly 19016 20 Tooth Gear 05378 120v Magnet & Switch Assembly 19017 .4375 Diam. Shaft 05392 230v Arbor & Front Support Bracket 19020...
- Page 14 0925104 HMD925 120v Power Feed with Coolant & Swivel Base 0925204 HMD925 230v Power Feed with Coolant & Swivel Base 0925304 HMD925 230v Type I plug, Power Feed with Coolant & Swivel Base HOOKS TO COOLANT � INDUCER �� �� ��...
- Page 15 0925104, 0925204 & 0925304 Parts List Item Part # Description Item Part # Description Magnet & Switch Assembly 19020 Gear Spacer 05648 120v Magnet & Switch Assembly 07070 Travel Switch Block 05894 230v Arbor & Front Support Bracket 10836 Retain. Ring 07156 Assembly 19036...
- Page 16 05378 Magnet Assembly 120v 05391 Magnet Assembly 230v Item Part # Description 05377 Magnet Assembly 120v 05391 Magnet Assembly 230v 04885 Safety Switch Assembly 04910 Plunger Assembly 04909 Safety Switch Bracket 10983 Micro Switch Shield 10971 Screw SHC 1/4-20 X 1/2 10972 Screw BHC #6-32 X 7/8 17271...
- Page 17 07155 Coolant Arbor Assembly 07156 Coolant / Swivel Arbor Assembly Item Part # Description 07157 Arbor & Collar Assembly 07159 Arbor Body 07162 Ejection Collar 07161 Spring Seat 10517 Retain. Ring 05049 Spring 40312 Roll Pin 10506 Set Screws 3/8-24 X .305 07083 Set Screw m6 X 1 X 5mm 05628...
- Page 18 19037 120v Control Panel Item Part # Description 05831 Faceplate 20, 21 05852 Power Feed Circuit Board 05826 Circuit Board 04614 Rocker Switch 05871 Motor ON Switch ����� ���� �������� ����� 5, 6 04644 Green Switch Cover 05335 Mini Toggle Switch �����...
- Page 19 19043 230v Control Panel Assembly Item Part # Description 05831 Faceplate 20, 21 05868 Power Feed Circuit Board 05827 Circuit Board 04664 Rocker Switch 05871 Motor ON Switch ����� ���� �������� ����� 5, 6 04644 Green Switch Cover 05335 Mini Toggle Switch �����...
- Page 20 05485 120v Motor / Slide Assembly 05965 120v Motor / Slide Assembly for Swivel Item Part # Description 05479 Motor Assembly 19021 Motor Label 04528 Motor Specs Label 19033 Motor Cord � � � 11053 Screw BHC #8-32 X 3/16 10538 #8 Washer �...
- Page 21 07182 230v Motor / Slide Assembly 07183 230v Motor / Slide Assembly for Swivel Item Part # Description 07184 Motor Assembly 230v 19021 Motor Label 04042 Motor Specs Label 19033 Motor Cord � � 11053 Screw BHC #8-32 X 3/16 �...
- Page 23 05479 120v MOTOR ASSEMBLY 04528 19021 10538 11053 75289 04502 19033 MOTOR PARTS LIST Part # Description Part # Description 04502 Brush Cover 17613 Flat Washer 04528 Label, Motor Safety 17614 Gear Housing 05462 Spindle 17617 Fan Guide 05474 Motor 120v 17618 Gasket 10538...
- Page 25 07184 230v MOTOR ASSEMBLY 04042 04042 04042 04042 04042 19048 19048 10538 11053 75289 04502 19033 MOTOR PARTS LIST Part # Description Part # Description 04042 Label, Motor Safety 17612 Dowel Pin 04502 Brush Cover 17613 Flat Washer 05462 Hex Spindle 17614 Gear Housing 05475...
- Page 26 MAINTENANCE In order to minimize wear on moving parts and to insure smoother operation and longer life for your magnetic drill, the following maintenance should be done periodically, based on use. 1. Regularly tighten all fasteners and replace all worn parts. 2.
- Page 27 HINTS FOR SMOOTHER OPERATION 1. Keep inside of Hougen Cutter clear of chips. Chips will interfere with cutting to maximum depth and may impede the free oil fl ow and can cause cutter breakage. 2. Keep work, machine, arbor and Hougen Cutter free of chips and dirt.
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