Autonics LP-S044 User Manual

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USER MANUAL

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Page 3: Preface
Preface Preface Thank you very much for selecting Autonics products. Please familiarize yourself with the information contained in the Safety Precautions section before using this product. This user manual contains information about the product and its proper use, and should be kept in a place where it will be easy to access.
Page 4: User Manual Guide
(www.autonics.com) to download a copy.  The manual's content may vary depending on changes to the product's software and other unforeseen developments within Autonics, and is subject to change without prior notice. Upgrade notice is provided through our homepage. ...
Page 5: User Manual Symbols
Failure to follow instructions can result in serious injury or death. Failure to follow instructions can lead to a minor injury or product damage. An example of the concerned feature's use. ※1 Annotation mark. © Copyright Reserved Autonics Co., Ltd.
Page 6: Safety Precautions
In case controlling other devices through Logic Panel communication, and there is a possibility of malfunction due to communication error, an alternative circuit must be constructed. It may cause a fire, human injury or property loss. © Copyright Reserved Autonics Co., Ltd.
Page 7 It may cause a malfunction due to increased inner temperature.  Keep the product out of direct sunlight or excessive dust. It may shorten the life cycle of this unit or cause a malfunction.. © Copyright Reserved Autonics Co., Ltd.
Page 8  Note that this device is KCC certified for commercial use. Make proper applications for the product. ※ The specifications and dimensions of this manual are subject to change without any notice. viii © Copyright Reserved Autonics Co., Ltd.
Page 9: Table Of Contents
System Organization ................33 Stand-alone ............................33 Connection with controller ......................34 4.2.1 1:1 organization ..................34 4.2.2 1:N organization ..................35 4.2.3 Heterogeneous organization ..............36 Universal organization ........................37 Connect with barcode, printer ...................... 38 © Copyright Reserved Autonics Co., Ltd.
Page 10: Table Of Contents
6.7.1 Filter ......................64 6.7.2 Interrupt ...................... 65 6.7.3 4 X 4 keypad ....................66 6.7.4 7 segment display ..................67 6.7.5 Synchronous serial ..................69 User Screen ....................71 Screen specification ........................... 71 © Copyright Reserved Autonics Co., Ltd.
Page 11 Check ................................ 86 11.2.1 General check .................... 86 11.2.2 Periodic check .................... 86 Appendix ....................89 12.1 Self-diagnosis code table ........................ 89 12.2 ASCII code table ..........................90 12.3 UW correspondence table ......................91 © Copyright Reserved Autonics Co., Ltd.
Page 13: Overview
After editing screen data such as tag form, arrangement, and attribution in GP Editor, download these to LP and LP starts to monitor by screen data. You can programming PLC logic and monitor the operation in SmartStudio. © Copyright Reserved Autonics Co., Ltd.
Page 14: Feature Of Lp
 Product upgrade by web site We offer LP firmware, GP Editor, SmartStudio, protocol, language and font, various manuals at www.autonics.com to download conveniently.  Monitoring function of other type controller By PLC connection port, LP monitors and controls the variable of additionally connected controller (PLC, etc).
Page 15: Ordering Information
RS232C, RS422C 각 1 개 RS232C 2 개 인터페이스 모듈형태 일체형 I/O 구성 IN: 16 점, OUT: 16 점 터미널 블록 리본케이블 터미널 블록 리본케이블 I/O 커넥터타입 커넥터 커넥터 커넥터 커넥터 Type A 지원 확장기능타입 © Copyright Reserved Autonics Co., Ltd.
Page 16: Specification
Fixing bracket: 4 pcs, waterproof rubber ring, battery (included) Approval Approx. 454g (Approx. 312g) Unit weight ※ 1 ※1: The weight in parentheses is only unit weight. ※Environment resistance is rated at no freezing or condensation. © Copyright Reserved Autonics Co., Ltd.
Page 17: Performance Specification
Batch processing Operation control mode Repeated-doubling method, interrupt processing Device range Device range Refer to ’3.2 ’ Interface LP-S044-S1D0-C5T(R): Each of RS232C, RS422 Communication interface LP-S044-S1D1-C5T(R): Two of RS232C Input specification Output specification Input point 16 points Output point points...
Page 18: Lp Basic Specification
Description DEVICE MONITOR Monitors connected PLC device and changes the status MONITORING I/O MONITORING Monitors I/O state of LP-S044 LANGUAGE Designates system language and character set Configures serial port for connecting between Editor and PLC SETTING connected device, printer, barcode reader, or monitor...
Page 19: Communication
Connection of CH1 and CH2 Connect PLC to LP ports. It is able to connect even if CH and CH2 are not same type PLC, LP can relay data exchange between CH1 and CH2 according to configuration. © Copyright Reserved Autonics Co., Ltd.
Page 20 It is able to connect same device type to CH1 and CH2 as up to 32 by each. In this case, LP can link data between CH1-1 to CH1-n and CH2-1 and CH2-n and it is able not to use CH1 or CH2. © Copyright Reserved Autonics Co., Ltd.
Page 21: Communication Interface
Designate the desired settings for below items at [SET ENVIRONMENT] - [PLC SETTING]. Interface RS232/RS422 Baudrate 300, 600, 1200, 2400, 4800, 9600, 19200, 38400, 57600, 115200bps Data length 7, 8 Bit Stop bit 1, 2 Bit Parity ODD, EVEN Flow control XON/XOFF, DSR/DTR, NONE Part description © Copyright Reserved Autonics Co., Ltd.
Page 22: Dimensions
1 Overview Dimensions [Unit:mm] Fixing bracket Panel cut-out Panel thickness: max 4mm © Copyright Reserved Autonics Co., Ltd.
Page 23: Installation
2 Installation Installation LP installation 1st Set LP-S044 in panel. 2nd Set the fixing bracket to slot (upper 2, lower 2). 3rd Tighten the fixing bracket with 0.3N•m torque by M4 screw driver. © Copyright Reserved Autonics Co., Ltd.
Page 24: Power Wiring
 As below figure, LP power must be separated with motor, other I/O devices power. © Copyright Reserved Autonics Co., Ltd.
Page 25: Ground Wiring
Caution for ground wiring  Connect max. 100Ω of ground resistance. Diameter of cable for ground wiring connection should be over than 2 ㎟.   As above figure, separate from other device’s ground wire. © Copyright Reserved Autonics Co., Ltd.
Page 26: Input Wiring
2 Installation 2.2.2 Input wiring Consider required voltage for wiring I/O cable, and use optimal diameter cables. (1) Input terminal wiring Inner input module of LP-S044 series is NPN open collector (source type) type. LP-S044-S1D0(1)-C5T input LP-S044-S1D0(1)-C5R input connection connection ...
Page 27: Output Wiring
2 Installation (2) Connection method by input device type  Connect with relay output type  Connect with NPN open collector output type 2.2.3 Output wiring LP-S044-S1D0(1)-C5T output LP-S044-S1D0(1)-C5R output connection connection © Copyright Reserved Autonics Co., Ltd.
Page 28: Battery Replacement
Do not let conductive substances from panel cut-out or wiring ducts enter into LP.  Make sure to allow enough space to handle the LP. Secure enough space to maintain inside temperature and humidity of the panel when you mount © Copyright Reserved Autonics Co., Ltd.
Page 29: Device Construction
[Allots decimal 100 to Mov 100 Z0: Z0 device.] Mov D10Z0 D101: D10Z0 Therefore, the current value of D110 device is changed with the current value of D101 device. © Copyright Reserved Autonics Co., Ltd.
Page 30 In case of M100 = 123, M123 = 999, *M100 displays M123 which is M device related with M100 value as 123. As following mnemonic, M0 has 999 value. MOV M123 999 MOV *M100 M0 © Copyright Reserved Autonics Co., Ltd.
Page 31: Device Range
C0 to C255 00256 Bit UB15015F UB200000 to Auxiliary device M0 to M9999F 10000F bit UB29999F UB360000 to Step device S0.00 to S255.99 00256F bit UB36255F UB380000 to Link device L0 to L255F 01000F bit UB38999F © Copyright Reserved Autonics Co., Ltd.
Page 32: Word Device Range
To divide devices between PLC’s and LP’s during drawing the data in GP Editor, LP device should be as UW, UB device as following ‘12.3 UW correspondence table’ Additionally connected controllers is drawn with their characteristics device name. © Copyright Reserved Autonics Co., Ltd.
Page 33: System Organization
4 System Organization System Organization Stand-alone As following organization, stand-alone system with LP-S044 monitors the program for controlling several type I/O and operation items (device, parameter) without additional device. You can also organize controlling organization for specific operation items with touching.
Page 34: Connection With Controller
You can organize the system to monitor the action element (device, parameter, etc) status of the connected specified device during executing LP-S044 operation. For monitoring inner device of LP-S044 and inner device of the connected controller at the same time, refer to ‘12.3 UW correspondence table’.
Page 35: 1:N Organization
N devices which are same type controllers (PLC etc) during executing LP- S044 operation as following figure. For monitoring inner device of LP-S044 and inner device of a connected controller at the same time, refer to ‘12.3 UW correspondence table ‘.
Page 36: Heterogeneous Organization
(PLC, etc) during executing LP-S044 operation as following figure. For monitoring inner device of LP-S044 and inner device of a connected controller at the same time, refer to ‘12.3 UW correspondence table’.
Page 37: Universal Organization
Universal organization As following figure, you can organize the system to monitor or control host unit data by universal communication during executing LP-S044 operation. For monitoring inner device of LP and inner device of an addtionally connected controller at the same time, refer to ‘12.3 UW correspondence table ‘.
Page 38: Connect With Barcode, Printer
As following figure, you can organize the system to read barcode data by connecting barcode reader, or to print alarm history by connecting serial print during executing LP-S044 operation. For more details, refer to ‘GP, LP user manual for communication’.
Page 39: Operation Mode
You can change mode by switch of LP, or remote control in SmartStudio. Be sure that when mode is change, inner device and special device status are changed. LP-S044 has four kinds of operation mode; RUN, STOP, PAUSE, and DEBUG mode. ...
Page 40: Program Processing Procedure
4 System Organization Program processing procedure When power ON or LP mode switch is RUN, as following processing, it processes operation. © Copyright Reserved Autonics Co., Ltd.
Page 41: Connect With Gp Editor
To check baud rate, data bit, stop bit, parity, etc, touch the desired channel ‘CH1’ or ‘CH2’. It is able to download and upload GP Editor content to LP-S044 only when the baud rate between GP Editor and LP-S044 are configured as same.
Page 42: Gp Editor Configuration
GP Editor configuration 1st Select [Common]-[GP/PLC Type] of GP Editor menu. Desigante GP/LP type as the model name LP-S044 by pull-down menu. 2nd Select [Communication]-[Option] and ‘Option’ dialog box appears. Designate communication configuration as same as that of from LP-S044. (LP-S044 supports only serial communication, therefore Ethernet and USB communication are not activated.) For more details of each option, refer to ‘GP Editor user manual’.
Page 43: Connect With Smartstudio
Please refer to ‘4.7 Connect with GP Editor’ to configurate LP. 4.8.2 SmartStudio configuration Communication between PC and LP-S044 is available with serial communication. Select [Online]-[Communication Option] in SmartStudio menu to configurate communication between LP-S044 and PC. For configuration method by each item, refer to ‘SmartStudio user manual’.
Page 45: Start Up Lp
5 Start up LP Start up LP This chapter describes start up procedure from supplying power to LP-S044 to switching user screen. Checking list before supplying power Before supplying power to LP-S044, please check the following list. Check Description Check waterproof rubber ring is installed.
Page 46: Operation Order
After recording special information or printing program contents, exit the exit operation. ※1. If there are error for LCD screen operation of LP-S044 and power LED, refer to ‘9 Troubleshooting ’ ※2. To delete program, [SET ENVIRONMENT]-[CLEAR USER DATA] of system setting menu or refer to ‘SmartStudio user manual’.
Page 47: System Screen
WINDOW SCREEN DATA VIEW COMMENT MEMORY SIZE MODEL & VERSION DATA TRANSFER SET FUNCTION TIME SWITCH PRINT OUT FILTER INTERRUPT SET PARAMETER 4 X 4 KEYPAD 7 SEGMENT DISPLAY SYNCHRONOUS SERIAL © Copyright Reserved Autonics Co., Ltd.
Page 48: Operation Of System Screen
Moves from system screen to user screen. ① Displays current screen’s menu. ② Moves to upper parameter. ③ Moves to up and down items. ④ Touch the desired menu and it moves to that menu. ⑤ © Copyright Reserved Autonics Co., Ltd.
Page 49: Monitoring
⑥ hexadecimal. Displays close down device list. ⑦ 6.3.2 I/O monitoring It monitors I/O state of LP-S044. Function and operation Monitors input contact X0 to XF state. ① Monitors output contact Y0 to YF state. ② © Copyright Reserved Autonics Co., Ltd.
Page 50: Set Environment
Touch the desired system language as displayed To change system language, download new fonts from GP Editor. It prevent error at designing level with using the same font between designing font from GP Editor and used font in LP-S044. © Copyright Reserved Autonics Co., Ltd.
Page 51: Plc Setting
6 System Screen 6.4.2 PLC setting This menu displays connected device to RS232C, RS422 port of LP-S044. You can designate station and connected port by each channel. Function and operation Displays connected device and connect port for CH1. Touch this to select one from downloaded protocol in EDITOR, ①CH1 configuration...
Page 52 LP-S044-S1D1 : RS232C A PORT↔RS232C B PORT as non-using port in ④) ⑥ Displays CH2 connect LP-S044-S1D0: RS422 A PORT↔RS 232C B PORT port (Designates automatically LP-S044-S1D1: RS232C A PORT↔RS232C B PORT as non-using port in ②) © Copyright Reserved Autonics Co., Ltd.
Page 53 ⑤ Displays CH1 connect LP-S044-S1D0: RS422 PORT ↔ RS232C PORT port (Designates automatically as non-using LP-S044-S1D1: RS232C A PORT ↔ RS232C B PORT port in ④) ⑥ Displays CH2 connect LP-S044-S1D0: RS422 PORT ↔ RS232C PORT port (Designates automatically as non-using LP-S044-S1D1 RS232C A PORT ↔...
Page 54 Parity: Designate parity type. ⑤ Supports even, odd, or none parity. Stop bit: Designate stop bit. ⑥ Supports 1 bit, or 2 bit. Flow control: Designate data flow control. ⑦ Supports XON/ XOFF, or DSR/DTR. © Copyright Reserved Autonics Co., Ltd.
Page 55: Clock
Touch ‘CLEAR LP DATA’ and it deletes ladder program, parameter, device data. During downloading user-designed data and ladder data, if download is stop in the middle of progressing by power and cable statue, initialize the data of LP and download it again. © Copyright Reserved Autonics Co., Ltd.
Page 56: Menu Call Key
Designate buzzer on or off for touch key operation, numeral or ASCII input touch, system setting menu touch, communication start and complete, or alarm. Function and operation Touch this, buzzer turns on. ① It displays contrast item is not set. ② Touch this, buzzer turns off. © Copyright Reserved Autonics Co., Ltd.
Page 57: Opening Time
(ON). If backlight control device is RESET (OFF), it does not operate irrespectively menu setting. Displays the set time for back light off. ② Touch the time to reset, input cursor appears to set. © Copyright Reserved Autonics Co., Ltd.
Page 58: Battery
When battery remaiing is 0%, ‘Bat Low’ message flashes. 6.4.10 Contrast Function and operation ① Displays current set status. ② Displays set screen contrast ratio as bar graph. ③ Touch this, it decreases contrast ratio. ④ Touch this, it increases contrast ratio. © Copyright Reserved Autonics Co., Ltd.
Page 59: Data View
Window screen is designed up to 500 from GP Editor but actial downloadable window screens are up to 3 to LP. 6.5.3 Comment This menu displays downlowaded user-defined comment. 6.5.4 Memory size This menu displays total disk capacity (512Kbyte) and available capacity of LP. © Copyright Reserved Autonics Co., Ltd.
Page 60: Model & Version
6 System Screen 6.5.5 Model & Version This menu displays LP-S044 model name and firmware version. © Copyright Reserved Autonics Co., Ltd.
Page 61: Set Function
6 System Screen Set Function This menu screen is displayed during communicating (download/upload) between GP Editor of PC and LP.  Waiting  Download  Upload © Copyright Reserved Autonics Co., Ltd.
Page 62: Time Switch
Touch desired day of the week. Shaded item (MON, WED, FRI) are selected. ① Designate action start time. Touch this, input key pad appears. ② Designate action end time. Touch this, input key pad appears. ③ © Copyright Reserved Autonics Co., Ltd.
Page 63: Print Out
This menu is for printing alarm history which is listed during LP operation by external printer. Function and operation Prints alarm history with touching. ① Printer port setting: From [SET ENVIRONMENT]-[PLC SETTING] of system setting menu, set ‘PRINTER’ ② Cancels alarm history output. Alarm history printout format © Copyright Reserved Autonics Co., Ltd.
Page 64: Set Parameter
Change M device for using inner device to filter value. Filter value is available from 0 to 63(6bit). Below table is for actual filter value by filter value. Please refer this for setting filter value. Filter Actual filter Filter Actual filter time(ms) value time(ms) value © Copyright Reserved Autonics Co., Ltd.
Page 65: Interrupt
(In case of setting inner device as M0100) From the logic to change this inner device value on ladder program, it can control filter value. To use inner device, to control interrupt value are same as using filter’s. © Copyright Reserved Autonics Co., Ltd.
Page 66: 4 X 4 Keypad
Displays whether using keypad (MATRIX). ① Displays the set input register value. ② Displays the set output register value. ③ Displays the device to save key input. ④ Displays whether using ‘Device Extensions’. ⑤ [Matrix connection diagram] © Copyright Reserved Autonics Co., Ltd.
Page 67: Segment Display
Displays whether using 7 segment. ① Displays the set output register (COM) value. ② Displays the set output register (SEG) value. ③ Displays the set output device. ④ Displays whether using ‘Device Extensions’. ⑤ © Copyright Reserved Autonics Co., Ltd.
Page 68 [Setting example and output timing diagram] Setting item Setting example Using 7-segment Check (Using) Y00000 – Y00003 Output Register(COM) Y00008 –> Y0000F Output Register (SEG) Device Inputs M0[0x55], M1[0xAA], M2[0xF0], M3[0x0F] as present value © Copyright Reserved Autonics Co., Ltd.
Page 69: Synchronous Serial
Output data information range varies according to set data bits Data bit Available output data range 4 bit 0x000 to 0x000F 5 bit 0x000 to 0x001F 6 bit 0x000 to 0x003F 7 bit 0x000 to 0x007F © Copyright Reserved Autonics Co., Ltd.
Page 70 WDS+n: [(n-3) th display data] extensions *n : the number of data [Setting example and output timing diagram] Setting item Setting example Using SIO Check (Using) Y00004 – Y00006 Output Register Data Bit The Number of Data Device © Copyright Reserved Autonics Co., Ltd.
Page 71: User Screen
※1. If designed base screen capacity is over user data area, data transmittion does not operates normally. Please check designed data capacity and download it again. ※2. Designed window screen is for user-defined key pad. In this case, maximum number of downlodable screen to LP is 3. © Copyright Reserved Autonics Co., Ltd.
Page 72: Screen Display Object
Alarm history, alarm list with scroll option, trend graph and line graph (3) Limit the number of display objects by project It is available to use objects with memory store function (trend graph, alarm list) on a project max.16. © Copyright Reserved Autonics Co., Ltd.
Page 73: Screen Switching
It is switched from device on device monitor of system screen to the appropriate screen inputting the value in screen switching. Screen switching a screen by PLC program When changing a screen switching device on PLC program, LP switches it into the appropriate screen. © Copyright Reserved Autonics Co., Ltd.
Page 74: Overlap Window Function
The overlap window is displayed in order of window 1, 2 on current screens as below. In case, the value of overlap window device is exceeded the range (1 to 500) or does not exist, the window is not displayed. © Copyright Reserved Autonics Co., Ltd.
Page 75 Various tags of overlap screen in the upper part can cover lower part of tags and they are not shown. If touch keys or input tags are overlapped, the upper one is only operated when it touched. © Copyright Reserved Autonics Co., Ltd.
Page 76: Device Connection Status Display
When the third (CH1), fourth (CH2) bit of system signal 1 device in system information device are ON status, error message for specified connect device appears on the screen. For more details, refer to ‘GP Editor user manual’. © Copyright Reserved Autonics Co., Ltd.
Page 77: System Window
8 System Window System Window Keypad type Type Keypad screen Binary Octal Decimal Hexadeci Real number ASCII © Copyright Reserved Autonics Co., Ltd.
Page 78: Keypad Organization
In order of user Moves to Moves to next Holds keypad Holds keypad previous input tag input tag Hide cursor and Moves to Moves to next Closes keypad Closes keypad key window previous input tag input tag © Copyright Reserved Autonics Co., Ltd.
Page 79: Troubleshooting
9 Troubleshooting Troubleshooting This chapter is for possible errors in using LP-S044, for diagnosis method by several errors and for troubleshootings. Troubleshooting Error description (Further details, refer to additional description) Troubleshooting in power LED turning Power LED turns OFF. OFF.
Page 80 Is the specification and wiring of communication cable rated at our ※ 1 specification? ※1. For connect LP-S044, external device and PC, you must use the provided cable (sold separately). © Copyright Reserved Autonics Co., Ltd.
Page 81: Firmware Update
10.1 Firmware update by GP Editor 1st Firmware file is different as GP/LP model. Download a LP-S044 firmware file from www.autonics.com. You can download only for same firmware GP/LP type with GP/LP type designated at GP Editor. Select [Common]-[GP/PLC Type] of menu, ‘GP/PLC Type’ dialog box appears.
Page 82 7th When failing donwload, GP/LP displays ‘UPGRADE NG PLEASE POWER OFF’ message. Re-start GP/LP. GP/LP maintains before firmware version and it does not affect to GP/LP operation. Do not turn OFF LP-S044 power during firmware update. © Copyright Reserved Autonics Co., Ltd.
Page 83: Firmware Update By Smartstudio
1st Start SmartStudio. 2nd Create new project for to be firmware upgraded LP type. (Two of RS-232C: LP-S044 S1D1, Each of RS232C/RS422: LP-S044 S1D0) 3rd Select [Online]-[Firmware Download] in SmartStudio. Following steps are as same as that of firmware update by GP Editor’s from 2nd step.
Page 85: Repair And Check
Repair and Check 11.1 Battery change Battery of LP-S044 is available for maintain user-defined setting, data backup of latch area, and time if there is unexpected power failure or it is not able to supply power. You need to change battery regularly.
Page 86: Check
There is no water leaking, Establish water leak and dusk proof dusk proof status and no dust. dust protection Establish leak Leak inflammability It should not be exposed Inflammability gas inflammability gas at inflammability gas. protection © Copyright Reserved Autonics Co., Ltd.
Page 87 If there are error elements, please write down the error and notify us with details.  For changing the product, power must be turned OFF.  For removing dust, foreign substance, use dry cloth without moist, or detergents. © Copyright Reserved Autonics Co., Ltd.
Page 89: Appendix
When it is received NAK and data format not able to 0x0060 Communication fail error read. When there are some problems occurred in formats Communication format 0x0061 (excess of limited range etc.) and CHECK SUM while error download and upload. © Copyright Reserved Autonics Co., Ltd.
Page 91: Uw Correspondence Table
V0 to V255 UB061000 to UB06355F UW06100 to UW06355 Virtual device L0 to L999F L0 to L999 UW38000 to UW38999 Link device R0 to R3999F R0 to R3999 UB020000 to UB05999F UW02000 to UW05999 File device © Copyright Reserved Autonics Co., Ltd.

Autonics LP-S044 User Manual

Overview

2 Installation

3 Device Construction

4 System Organization

5 Start up LP

6 System Screen

7 User Screen

System Window

9 Troubleshooting

10 Firmware Update

11 Repair and Check

12 Appendix

Quick Links

USER MANUAL

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