JR Venture CP Assembly Instructions Manual

JR Venture CP Assembly Instructions Manual

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ASSEMBLY INSTRUCTIONS

VENTURE SPECIFICATIONS
Overall Length
Overall Height
17.20''
Main Rotor Diameter
49.50''
44.60''
Tail Rotor Diameter
Gear Ratio
Gross Weight
ARF
9.30''
9.78 : 1 : 5.18
7.00–7.50 lb
Version 1.0

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Summary of Contents for JR Venture CP

  • Page 1: Assembly Instructions

    ™ ASSEMBLY INSTRUCTIONS VENTURE SPECIFICATIONS Overall Length 44.60'' Tail Rotor Diameter 9.30'' Overall Height 17.20'' Gear Ratio 9.78 : 1 : 5.18 Main Rotor Diameter 49.50'' Gross Weight 7.00–7.50 lb Version 1.0...
  • Page 2: Table Of Contents

    How JR 120 CCPM Works ........
  • Page 3: Introduction

    JR CCPM Academy of Model Aeronautics 5151 East Memorial Drive To take the Venture's design to the next level, JR’s designers turned to CCPM Muncie, IN 47302 (Cyclic/Collective Pitch Mixing). CCPM is a unique control system that mounts (317) 287-1256 three servos below the swashplate with short, straight linkages directly to the swashplate at 120 degree intervals.
  • Page 4: Venture 30 Cp Arf Features

    Most current JR Heli radio systems (XP652, XP8103 w/digital trims, 10X, as well as older 10 series systems) are equipped with 120° CCPM electronics for use with the JR CCPM machines. Radios you may be flying now, like the X347, X388S, XP783, and XP8103* have CCPM capability built in, but require activation by the Horizon Service Department.
  • Page 5: Engine Requirements

    .32–.36 Muffler (JRP960785) HN30C Competition Muffler (KSJ399) Beginner 3D Performance 3. BUILDING SUPPLIES (NOT INCLUDED): The following items are needed to complete the assembly of the JR Venture ™ 2' Silicone Fuel Tubing Nylon Wire Ties Fuel Filter (secure radio wires)
  • Page 6: Required Tools

    Phillips Screwdriver (DYN2511) X-ACTO Knife Metric Ruler Drill and Drill Bits Crankshaft Locking Tool (RVO1007) Blade Balancer JR Ball Link Sizing Tool Ball Link Pliers Allen Wrenches: (RVO1001) (JRP960219) 1.5, 2.0, 2.5, 3.0 mm (optional) 5. REQUIRED FIELD EQUIPMENT (NOT INCLUDED): 12-Volt Electric Starter Long Reach 1.5-Volt Glow...
  • Page 7: Hardware Identification

    HARDWARE IDENTIFICATION There are many various sizes and shapes of hardware included in this kit. Prior to All of the hardware, screws, nuts, etc., contained in the Venture ™ kit are described assembly, please be careful to identify each screw by matching it to the full size in the following A, B, C manner: screw outlines included in each step.
  • Page 8: Tail Boom Installation

    TAIL BOOM INSTALLATION Preinstalled Insert the tail boom assembly into the rear of the frame as shown. 3x15 mm Socket Head Bolt (4) 3 mm Lock Nut (4) 3 mm Lock Nut (4) Note: Check to make sure that the belt is not twisted inside the boom prior to insertion.
  • Page 9: Tail Boom Brace Installation

    TAIL BOOM BRACE INSTALLATION Preassembled 3x15 mm Socket Head Bolt (1) 3x15 mm Socket Head Bolt (2) It may be neccessary to loosen these bolts to reposition the tail brace 3 mm Lock Nut (1) clamp as needed. Tail Brace Clamp U/D 3 mm Lock Nut (2) 3 mm Lock Nut 3 mm Flat Washer (2)
  • Page 10: Tail Control Rod Assembly

    TAIL CONTROL ROD ASSEMBLY Universal Link Thread link 8 mm onto Tail Control Rod Bushings (3) the end of the control rod. Tail Control Rod Bushings (3) Tail Control Rod 880 mm Tail Control Rod Tube TAIL CONTROL ROD INSTALLATION/HORIZONTAL FIN ATTACHMENT 3x10 mm Socket Head Bolt (2) 2x8 mm Self-Tapping Screw (3) Insert the tail control rod assembly into...
  • Page 11: Engine Mount/Cooling Fan Installation

    ENGINE MOUNT/COOLING FAN INSTALLATION 3 mm Lock Nut (4) 3x30 mm Socket Head Bolt (4) Engine Nut 3 mm Lock Nut (4) 3 mm Flat Washer (4) Cooling Fan Assembly Use Threadlock 3 mm Spring Washer (4) *It is recommended that a crankshaft locking tool be used to properly secure the cooling fan assembly to the engine.
  • Page 12: Starter Shaft/Hex Adapter Installation

    CLUTCH ASSEMBLY ATTACHMENT Continued To insure smooth operation, it is suggested that the clutch assembly the center of the clutch. Note the side-to-side movement (wobble or be checked for trueness (runout) prior to final attachment. Place the run-out). Next loosen the two 3x5 mm clutchbolts and rotate the engine assembly on a flat surface using the engine mount to steady clutch 180°...
  • Page 13: Engine Installation

    *It is highly recommended that you insert 3x15 mm Socket Head Bolt (4) the muffler bolts into the engine case prior to installing the engine in the frame. MUFFLER INSTALLATION Pressure Fuel Line Attachment Fuel Filter (not included) JR .32-.36 Muffler Shown (JRP960785) (purchased separately)
  • Page 14: Servo Installation

    SERVO INSTALLATION 2.6 mm Flat Washer (20) 2.6x12 mm Self-Tapping Screw (20) Left Servo (C) RADIO INSTALLATION SUGGESTIONS Be sure to install four rubber servo grommets and eyelets to each servo prior to installation. When adjusting control rods, be sure to adjust each universal link the same amount so as not to unthread one link too far.
  • Page 15: Gyro/Receiver/Switch Harness/Battery Installation

    GYRO/RECEIVER/SWITCH HARNESS/BATTERY INSTALLATION It is suggested that both the receiver and gyro amplifier be isolated from vibration by wrapping them in foam, then securing them to the model using double-sided servo tape. Be certain when installing the gyro to the gyro mounting plate that it does not Round Rubber Grommets (2) come in contact with the frame of the helicopter and that the mounting surfaces are free from oil, residue, etc.
  • Page 16 GYRO/RECEIVER/SWITCH HARNESS/BATTERY INSTALLATION Continued Wrap the servo leads with the included servo spiral wrap and route as shown. G460T Right Pitch (B) G460T Gyro (Optional) (JRPG460T) Rudder Front Elevator (A) AUX1 GEAR 7 CH 72MHz FM SLIMLINE RUDD RECEIVER ELEV ABC&W INTERFERENCE PROTECTION SYSTEM A I L E...
  • Page 17: Understanding Swashplate Control Systems

    UNDERSTANDING SWASHPLATE CONTROL SYSTEMS Currently, there are several different types of control systems available on the market. Although the mechanical methods for transferring control to the swashplate vary, the different control systems can be broken down into two categories: One-Servo (Conventional) CCPM (Cyclic/Collective Pitch Mixing) The following is an explanation of the two most popular types of swashplate control.
  • Page 18 For JR radio owners, please refer to the radio information contained at the front of this manual or on the following page to determine if your radio system has the CCPM function. For other brands of radio systems, please contact the radio manufacturer for CCPM information.
  • Page 19: How Jr 120 Ccpm Works

    HOW JR 120 CCPM WORKS JR 120° Three-Servo CCPM relies on the radio’s special CCPM swashplate mixing, rather than a conventional mechanical mixer that is utilized to achieve the same results. The radio’s 120° Three-Servo CCPM function automatically mixes the three servos to provide the correct mixing inputs for aileron (roll), elevator (pitch), and collective.
  • Page 20: Ccpm Software Activation And Initial Adjustment

    1. JR XP652/XP662 SYSTEMS The following activation and setup procedure should be used for all JR XP652 and XP662 systems. Please note that the XF622 and XP642 6-channel systems do not have the required CCPM software and therefore cannot be activated by the Horizon Service Center.
  • Page 21 2. JR XP8103/XP8103DT SYSTEMS The following activation and setup procedure should be used for all JR XP8103 and XP8103DT (digital trim) systems. Note: Some early XP8103 systems will require the activation of the CCPM software through the Horizon Service Center. It’s easy to identify if your system has the CCPM function activated by identifying if the “SWASH TYP”...
  • Page 22 Note: The travel values shown for the rudder function are for use with Piezo type gyros, like the JR NEJ-900, NEJ-400, NEJ-450, or NEJ-3000 type gyros. If a conventional mechanical type gyro is used (JR 120, 130, etc.), then the travel value of the rudder channel will need to be reduced to approximately 100%.
  • Page 23 4. JR X-378 SYSTEMS The following activation and setup procedures should be used for all JR X-378 systems. Prior to activating the CCPM function, it is first suggested that the Data Reset function be performed to reset the desired model number to be used back to the factory default settings.
  • Page 24: Important Ccpm Programming Guidelines

    Minor travel value adjustments are necessary due to slight variations in servo travel and centering. Although the three servos may appear to travel at the same amounts in each direction, in reality the servos can vary slightly. This variation is more common in analog type servos. If JR’s new digital servos are used, the travel adjustment values will generally not need to be altered.
  • Page 25: Ccpm Servo Arm Preparation And Installation

    2x10 mm Flat Head Screw (3) test fitted to the servo to insure that the arms will attach to the servo as indicated. Since the JR servo arm spline uses an odd number of teeth, it is sometimes possible to rotate the servo arm Steel Joint Ball (3) 180°...
  • Page 26: Ccpm Servo Centering With The Sub-Trim Function

    CCPM SERVO CENTERING WITH THE SUB-TRIM FUNCTION As mentioned in the previous step, it may be necessary to make minor servo centering adjustments with the use of the Sub-Trim function to achieve the desired servo arm positions. Please refer to your particular radio’s section as listed below or consult your radio instruction manual for more information.
  • Page 27 AUX3 front servo. JR PCM10, 10S, 10SX, 10SXII, 10X SYSTEMS 1) Enter the Sub-Trim function (Code 15). 2) Adjust the left (aileron), right (AUX 1) and front (elevator) servos as needed until the servo arm is exactly parallel to the servo as shown when the collective stick is in the center position.
  • Page 28: Ccpm Linkage Connection

    Attach the three CCPM servo linkages as shown below. It is important that the exact distances specified below be maintained for each linkage as this is critical to the alignment and neutral position of the swashplate. Please also note the direction of the ball links as shown by the “JR Propo”...
  • Page 29: Checking The Swashplate For Level

    CHECKING THE SWASHPLATE FOR LEVEL After the three control linkages have been attached to the swashplate, it will be necessary to check the swashplate to ensure that it is level. To do this, turn on the radio system and place the collective stick in the center position as before. Next, check to make sure that all trim levers and knobs are also in their center position.
  • Page 30: Pitch-To-Aileron Mixing Adjustment With Travel Adjust

    This condition is generally more common when standard type servos are used. If JR digital servos are used, the adjustment required is generally very small, if any. These variations in travel can be corrected by altering the travel value of each servo slightly through the Travel Adjustment function.
  • Page 31: Pitch-To-Elevator Mixing Adjustment With Travel Adjust

    ADVANCED SETUP: PITCH-TO-ELEVATOR MIXING ADJUSTMENT WITH TRAVEL ADJUST (OPTIONAL) The total travel of each servo can vary slightly, which can also cause the swashplate to be tilted fore and aft when the collective is moved to the extreme high and low pitch positions. This situation can also be corrected if necessary through the use of the Travel Adjustment function. To check pitch-to-elevator mixing, it will first be necessary to position the collective stick in the center position as in the previous steps.
  • Page 32: Tail Control Rod Servo Connection

    TAIL CONTROL ROD SERVO CONNECTION 2x8 mm Flat Head Screw (1) 2 mm Hex Nut (1) Steel Joint Ball (1) Note: The 4th HD servo arm included in the kit can be Use Blue Threadlock used for the rudder servo. 2 mm Hex Nut Please refer to your gyro’s instructions for...
  • Page 33: Throttle Linkage Installation

    3-10 THROTTLE LINKAGE INSTALLATION 2x8 mm Flat Head Screw 2 mm Hex Nut Steel Joint Ball Use Blue Threadlock 2x8 mm Flat Head Screw Steel Joint Ball 2 mm Hex Nut 2.3x85 mm Threaded Rod 62.5 mm–65.5 mm THROTTLE ARM/SERVO HORN POSITIONS 90°...
  • Page 34: Body Assembly/Canopy Attachment

    BODY ASSEMBLY/CANOPY ATTACHMENT Preinstalled Rubber Grommet (4) Trim the shaded area from the windshield as shown. 2.3x8 mm Self Tapping Screw (6) 2.3x8 mm Self-Tapping Screw (6) Body Canopy After trimming, attach the windshild to the body temporarily with tape. Next, drill five 1/16" holes Rubber Grommet (4) through both the windshield and the body and secure using the 2.3x8 mm screws provided.
  • Page 35: Decal Attachment

    DECAL ATTACHMENT Attach the decals as shown. It is suggested that the parts be cleaned with rubbing alcohol prior to decal attachment. Front Grill Side Grills (X2)
  • Page 36: Main Rotor Blade Balancing

    MAIN ROTOR BLADE BALANCING Main Rotor Blades Step 1 Step 2 Drinking Glass (2 pcs) Final Static Balancing Spanwise C.G. Balancing To static balance the main rotor blades, either attach each blade to a Place each rotor blade on a sharp edge of a table as “seesaw”...
  • Page 37: Optional 3D Control System Setup

    OPTIONAL 3D CONTROL SYSTEM SETUP ™ For advanced pilots wanting the best 3D performance from the Venture , please perform the following changes as shown below. A. SWASHPLATE MODIFICATION 2x12 mm Flat Head Screw (2) 2x12 mm Flat Head Screw Remove Ball Spacers (2) Ball Spacer...
  • Page 38 OPTIONAL 3D CONTROL SYSTEM SETUP Continued C. 3D FLYBAR/PADDLE INSTALLATION Remove the current flybar and paddles by removing one paddle and loosening the two 4 mm flybar control arm screws. Use Blue Threadlock Install the special 410 mm 3D flybar and paddles as shown. Check to make sure that the flybar is centered before attaching the paddles.
  • Page 39: Radio Data Sheet: Xp652/662 Basic Setup

    XP652/XP662 HELI DATA SHEET VENTURE CP BASIC SETUP Modulation S-PCM • Z-PCM • PPM (FM) Model Number ___________________ Venture CP Training Setup Model Name ________________________ CHANNEL THR (1) AIL (2) ELE (3) RUD (4) GER (5) PITCH (6) NORM NORM...
  • Page 40: Radio Data Sheet: Xp652/662 3D Setup

    XP652/XP662 HELI DATA SHEET VENTURE CP 3D SETUP Modulation S-PCM • Z-PCM • PPM (FM) Model Number ___________________ Venture CP Setup Model Name ________________________ CHANNEL THR (1) AIL (2) ELE (3) RUD (4) GER (5) PITCH (6) NORM NORM NORM...
  • Page 41: Radio Data Sheet: X-378 Basic Setup

    X-378 HELI DATA SHEET VENTURE CP BASIC SETUP MODEL NO. ____________________________________ Venture CP Training Setup MODEL NAME __________________________________ MODULATION SPCM - ZPCM - PPM ________________ AILE ELEV RUDD OFF • ON AUTO OFF • ON (POS. 1) DUAL-RATE OFF • ON •...
  • Page 42: Radio Data Sheet: X-378 3D Setup

    X-378 HELI DATA SHEET VENTURE CP 3D SETUP MODEL NO. ____________________________________ Venture CP 3D Setup MODEL NAME __________________________________ MODULATION SPCM - ZPCM - PPM ________________ AILE ELEV RUDD OFF • ON AUTO OFF • ON (POS. 1) DUAL-RATE ADJUST AS NEEDED OFF •...

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