Anest Iwata AL-96 S5 Instruction Manual

Airless automatic spray gun

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AL-96 S5
Before use, adjustment or maintenance, it is important to read this instruction manual very
GB
carefully. This manual must be stored in a safe place for any future reference that may be necessary.
This ANEST IWATA airless spray guns kit complies to ATEX regulations 94/9/EC.
Protection level: II 2 G X Suitable for using Zones 1 and 2.
X marking: Any static electricity discharge from the spray gun is to be diverted to the ground via the conductive air hose as stipulated.
This airless spray gun should be operated only by an adequately trained operator, for safe use and maintenance of the equip-
ment. Any misuse or handling other than those indicated in this Instruction Manual is not covered by guarantee. ANEST IWATA
disclaims all responsibility for any accident or damage caused by failure to observe the operational and safety procedures in this
manual. In the interest of user friendliness, this manual contains information in a brief and concise form.
For any additional information you may require regarding Airless spray gun operations, or if any missing parts or any damage
during transportation is found, please contact your nearest ANEST IWATA Company (see last cover page).
Be sure to observe warnings and cautions in this instruction manual.
If not, it can cause paint ejection and serious bodily injury by drawing organic solvent.
Be sure to observe following
WARNING Indicates a potentially hazardous situation which, if not avoided, may result in serious injury or loss of life.
CAUTION
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or pro-
perty damage.
IMPORTANT
Indicates notes which we ask you to observe. The safety precautions in this instruction manual are the mini-
mum necessary conditions. Follow national and local regulations regarding fire prevention, electricity and
safety as well as your own company regulations.
IMPORTANT SPECIFICATIONS
Max. Pressure Fluid:
250 bar (3600 PSI)
Max. Pressure Air:
7.0 bar (100 PSI)
Noise Level (LAeqT)
62.9 dB (A)
Spray conditions
Used with nozzle tip NT-3005
Fluid pressure 100 bar (1440 PSI)
Tested with water

TECHNICAL SPECIFICATIONS

Max. operating
Model
pressure
bar (PSI)
AL-96 S5
250 (3600)
Manufactured by:
ANEST IWATA Corporation 3176,Shinyoshida-cho, Kohoku-ku, Yokohama, 223-8501 Japan
AIRLESS AUTOMATIC

SPRAY GUN

IMPORTANT
marked items which are especially important.
Operating
Use
air pressure
bar (PSI)
4.0 ~ 7.0
General
(57~100)
Max. Temperature:
Atmosphere
Air and fluid
Measuring point: 1m backwards from gun, 1.6 m height
Fluid
Fluid
output
hose connection
ml/min.
Ref. to 4. selection
G 1/4" Air
of nozzle tip accor-
G 1/4" Fluid
ding to kind of paint
Instruction Manual
5 ~ 40 °C
5 ~ 43 °C
Fitting
Mass
dimension
g (lbs)
Ø 16 hole
480 (1.06)
or M8 screw

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Summary of Contents for Anest Iwata AL-96 S5

  • Page 1: Spray Gun

    This airless spray gun should be operated only by an adequately trained operator, for safe use and maintenance of the equip- ment. Any misuse or handling other than those indicated in this Instruction Manual is not covered by guarantee. ANEST IWATA disclaims all responsibility for any accident or damage caused by failure to observe the operational and safety procedures in this manual.
  • Page 2: Safety Warnings

    SAFETY WARNINGS FIRE OR EXPLOSION HAZARD . Sparks and open flames are strictly prohibited. Paints can be highly flammable and can cause fire. Avoid any ignition sources such as smoking, open flames, electrical goods, etc. 2. Be sure to stop pump, reduce operating air pressure and fluid pressure down to 0 bar before you fit or remove nozzle tip.
  • Page 3 OTHER PRECAUTIONS 1. Never alter this Airless spray gun. If done, it can cause insufficient performance and failure. 2. Enter working areas of other equipment (robots, reciprocators, etc.) after machines have been turned off. If not, contact with them can cause injury. 3.
  • Page 4: Installation

    INSTALLATION 1. Fit airless automatic spray gun to stay (round bar or plate) and fix it in painting direction. 2. Remove nozzle holder and fit nozzle tip. (Refer to item 4 on page 4 selection of nozzle tip according to paint to be used). 3.
  • Page 5: Cleaning And Maintenance

    Paint or solvent can be very dangerous when it enters human body directly through eyes, mouth or skin. CAUTION Never use commercial or other parts instead of ANEST IWATA original spare parts. IMPORTANT Do not immerse spray gun in solvent in order to clean it. If done, it can damage piston packing, resulting in failure.
  • Page 6: Problems And Remedies

    PROBLEMS AND REMEDIES IMPORTANT : As for * marked items, ask our distributor to remedy it for you. Incorrect remedy cannot achieve satisfactory performance. Problem Cause Remedies Paint does not Nozzle tip is clogged. Clean nozzle tip and remove foreign matter from hole by come out.
  • Page 7: Spare Parts List

    SPARE PARTS LIST Marked parts are consumable parts DESCRIPTION REF. PART DESCRIPTION REF. PART NOZZLE HOLDER NEEDLE PACKING SEAT NOZZLE GLAND SET MINI Y PACKING GUN BODY SET PISTON SET FLUID NIPPLE PISTON PACKING 5-10 AIR NIPPLE SCREW 5-11 BOLT SET HEX.
  • Page 8 ANEST IWATA Europe S.r.l. Corso Vigevano, 46 - 10155, Torino (Italy) Direct Tel. +39 011 - 22 74 402 Fax +39 011 - 22 74 000 info@anest-iwataeu.com European Sales Branches: www.anest-iwataeu.com ANEST IWATA Italia S.r.l. ANEST IWATA Scandinavia Corso Vigevano, 46 - 10155, Torino (Italy) Ögärdesvägen 6C, 433 30 PARTILLE - Sweden...

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