Jacobsen Greens King IV PLUS Service Manual
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Jacobsen Greens King IV PLUS Service Manual

With rops
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See also: Parts & Maintenance Manual , Operating Manual
Parts & Maintenance
Manual
Greens King IV
62304 – Kubota
Serial Number 1701 and Up
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
GB
™
Plus with ROPS
®
D722-E3B Engine
WARNING
4212746-Rev B
6
5
9
1 1
1 6
1 5
1 3
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
4
1 0
When Performance Matters.
™

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  • Page 1 4212746-Rev B 1 - I N C L U D E S I T E M S 3 - 1 6 Parts & Maintenance Manual ™ Greens King IV Plus with ROPS ® 62304 – Kubota D722-E3B Engine Serial Number 1701 and Up WARNING If incorrectly used, this machine can cause severe injury.

  • Page 2: Service Parts

    Jacobsen Dealer. Suggested Stocking Guide To Keep your equipment fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 3: Table Of Contents

    Table of Contents Safety Maintenance Operating Safety ..........4 General ............18 Important Safety Notes ........5 Engine ............18 Specifications Engine Oil ............19 Product Identification........6 Diesel Air Filter ..........19 Engine .............. 6 Fuel ..............20 Cutting Units ............. 6 Fuel System ...........

  • Page 4: Safety

    Only accessories 20. Never use your hands to search for oil leaks. attachments approved by Jacobsen. Hydraulic fluid under pressure can penetrate the skin and cause serious injury. 7. Stay alert for holes in the terrain and other hidden hazards.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 6: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 62304......Greens King IV Plus, 17.7 hp Always provide the serial number of the unit when ordering diesel engine, power steering. replacement parts or requesting service information. Without reels. Serial Number ....An identification plate, like the one ®...

  • Page 7: Mower

    Width - Mowing Position........70 (1778) ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment. Accessories Reels Orange Touch-up Paint (12 oz.

  • Page 8: Declaration Of Conformity

    Maschinenbezeichnung ▪ Ονομασία μηχανήματος ▪ Gépnév ▪ Denominazione della macchina ▪ Iekārtas nosaukums ▪ Mašinos pavadinimas ▪ Isem tal- Greens King IV Plus Diesel Magna ▪ Nazwa urządzenia ▪ Nome da Máquina ▪ Numele echipamentului ▪ Názov stroja ▪ Naziv stroja ▪ Nombre de la máquina ▪ Maskinens namn Designation ▪...
  • Page 9 Plaats en datum van de verklaring ▪ Deklaratsiooni väljastamise koht ja kuupäev ▪ Vakuutuksen paikka ja päivämäärä ▪ Lieu et date de la déclaration ▪ Jacobsen, A Textron Company Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪...

  • Page 10: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop 3. Long hair, jewelry, or loose fitting clothing may get engine and remove key from ignition switch before tangled in moving parts.

  • Page 11: Bedknife Adjustment

    ADJUSTMENTS BEDKNIFE ADJUSTMENT ___________________________________________________ 1. Read Section 3.2 before making the adjustment. c. When the reel is properly adjusted to the bedknife, the reel will spin freely and you should 2. Start adjustment at the leading end of the reel, be able to cut a piece of newspaper, along the followed by the trailing end.

  • Page 12: Antisway Spring

    ADJUSTMENTS ANTISWAY SPRING________________________________________________________ 1. The antisway spring (C) should be tight but not under stress. 2. Loosen both nuts on the adjusting rod then adjust the rear nut as necessary. 3. When properly adjusted, tighten nuts against bracket. GKV 2 Figure 3E ACCELERATOR PEDAL ____________________________________________________ 1.

  • Page 13: Parking Brake

    ADJUSTMENTS PARKING BRAKE__________________________________________________________ Disengage brake lever and measure the distance between nut (G) and bottom of pivot. Adjust nut so the distance is 3/16 in. (5 mm). 3/16 in. (5 mm) GKV-13 Figure 3H INTERLOCK SWITCHES ____________________________________________________ 1. Refer to the Interlock System check in your Safety & 3.

  • Page 14: Reel Control

    ADJUSTMENTS 3.11 REEL CONTROL __________________________________________________________ Adjust the reel control lever linkage so the reels disengage when they reach the raised position. 1. Remove front cowling and raise mowers. Shift all reel control levers to OFF and stop engine. 2. Adjust link (R) so there is 1/32 to 1/16 in. (0.8 to 1.6 mm) clearance between the bottom of the 1/32 to 1/16 in.

  • Page 15: Leveling Procedure

    ADJUSTMENTS 3.13 LEVELING PROCEDURE ____________________________________________________ 1. Lower the implements until they are about 1/4 in. (6.35 mm) above the ground. If they are not level with the ground, adjust torsion spring (Z). Clamp WARNING The torsion spring is under extreme tension and will tend to uncoil very rapidly if the clamp is loosened.

  • Page 16: Lift Cylinders

    ADJUSTMENTS 3.16 LIFT CYLINDERS __________________________________________________________ 1. Fully extend the front cylinder, then check spacing at the cam roller (U). The dimension should be 7/16 to 9/16 in. (11.1 to 14.2 mm). 2. Loosen nut (V) then grip the very end of the cylinder rod, close to the adjusting nut (point W) and turn until spacing is correct.

  • Page 17: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 18: Maintenance

    Note: The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine. During the break-in period, Jacobsen recommends the following: 1. During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load.

  • Page 19: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Diesel Engine Dipstick Perform initial oil change after first 50 hours of operation and every 75 hours thereafter.

  • Page 20: Fuel

    MAINTENANCE FUEL ____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an • Fill the fuel tank to within 1 in. (25 mm) of the bottom of approved container, the spout must fit inside the fuel filler the filler neck. neck.

  • Page 21: Jump Starting

    MAINTENANCE JUMP STARTING __________________________________________________________ Before attempting to “jump start” the mower, check the When connecting jumper cables: condition of the discharged battery. See Section 4.7. 1. Stop the engine on the vehicle with a good battery. 2. Connect RED jumper cable to the positive (+) WARNING terminal on the good battery and to the positive (+) terminal on the “discharged”...

  • Page 22: Hydraulic Hoses

    GreensCare 46 Biodegradable fluid. 4. After oil has drained install drain plug and fill with Jacobsen GreensCare 46 fluid. Drain and replace the hydraulic oil after a major component failure, or if you notice the presence of water 5.

  • Page 23: Hydraulic Oil Filters

    If the Interlock system does not function properly and the problem cannot be corrected, contact an CAUTION authorized Jacobsen Dealer. Always turn the ignition switch off and remove the 3. Keep the wire harness and all individual wires away negative battery cable (Black) before inspecting or from moving parts to prevent damage.

  • Page 24: Wheel Mounting Procedure

    Repair damaged metal surfaces and use Jacobsen NOTICE touch-up paint. Wax the equipment for maximum paint protection. Do not wash any portion of the equipment while it is hot.

  • Page 25: Radiator

    Install cap and tighten securely. add more than one quart at a time, have a authorized Jacobsen Dealer check the cooling system. Check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark.

  • Page 26: Storage

    MAINTENANCE 4.21 STORAGE________________________________________________________________ General Cutting Units 1. Clean the mower thoroughly and lubricate. Repair 1. Wash the cutting units thoroughly, then repair and and paint damaged or exposed metal. paint any damaged or exposed metal. 2. Inspect the mower, tighten all hardware, replace 2.

  • Page 27: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start.

  • Page 28: Maintenance & Lubrication Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS GENERAL________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a WARNING manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns. Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, 3.

  • Page 29: Maintenance Charts

    32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40 Below 32° (0°C) SAE10W or SAE 10W30/10W40 III - Use Jacobsen GreensCare 46 Biodegradable fluid: Capacity: 5 gallons (19 Liters). Order Part No. 5003104 containing 5 gal. (19 liter) pail or Part...

  • Page 30: Notes

    NOTES NOTES...

  • Page 31: Parts Catalog

    Screw, 1/4-20 x 2” Hex Head TO ORDER PARTS _________________________________________________________ 1. Write your full name and complete address on the 5. Send or bring the order to an authorized Jacobsen order. Distributor. 2. Explain where and how to make shipment.

  • Page 32: Decals

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 1.1 Decals 3002309 4205183 4181864 ® 11524 WILMAR BLVD, CHARLOTTE, NC 28273 A Textron Company PRODUCT OF U.S.A. 1-800-848-1636 (US) 10 / 11 Manufactured under one or more of the following U.S. Patents:...
  • Page 33 3002248 Decal, Brake > 4257771 Decal, Left Side Stripe > 4257772 Decal, Right Side Stripe 4124704 Decal, Greens King IV Plus 4124706 Decal, Diesel 4124721 Decal, with GreensCare 4181863 Decal, Read Manual for Service One on each Lift Arm 2812066...

  • Page 34: Control Panel Decals

    GREENS KING IV Serial No. 62304-1701 and Up 2.1 Control Panel Decals WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING Never mow in transport. Never mow in transport. Never mow in transport. Never mow in transport.

  • Page 35: Throttle Plate

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 3.1 Throttle Plate Diesel Units Item Part No. Qty. Description Serial Numbers/Notes 361646 Fuse Holder 361701 Fuse, 30 Amp 403912 Screw, #10-24 x 5/8” Truss Head 446118 Lockwasher, #10 Heavy 444310...

  • Page 36: Fenders And Front Cowling

    GREENS KING IV Serial No. 62304-1701 and Up 4.1 Fenders and Front Cowling...
  • Page 37 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 2811607 Shim, Fender Mounting 2810705 Fender, Left Side 2810706 Fender, Right Side 400188 Screw, 5/16-18 x 1” Hex Head 452006 10 Flat Washer, 5/16 3006509 Plug, Panel 445781 Nut, 5/16-18 Whizlock...

  • Page 38: Floorboard And Steering Tower

    GREENS KING IV Serial No. 62304-1701 and Up 5.1 Floorboard and Steering Tower...
  • Page 39 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 2809868 Skirt, Top Seat 2809869 Skirt, Front Seat 338277 Bracket, Seat Mounting 453023 Flat Washer, 1/4 453009 Flat Washer, 5/16 345666 Clamp, Wire Harness 400104 Screw, 1/4-20 x 1/2” Hex Head...

  • Page 40: Instrument Panel

    GREENS KING IV Serial No. 62304-1701 and Up 6.1 Instrument Panel...
  • Page 41 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 2811845 Ring, Gauge Backup 2811441 Hood, Gauge 162721 Volt Meter • Mounting Bracket 447002 • Lockwasher, #6 External Tooth 444304 • Nut, #6-32 Hex 447206 • Lockwasher, #8 Internal Tooth 444306 •...

  • Page 42: Upper Control Linkage

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 7.1 Upper Control Linkage 20 22 4 15...
  • Page 43 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 461457 Clevis Pin, 3/8 x 2-1/4” 1002808 Lever, Parking Brake 446142 Lockwasher, 3/8 Hvy 453011 Flat Washer, 3/8 SAE 353994 Block, LH 354009 Block, RH 400274 Screw, 3/8-16 x 2-1/2” Hex Head...

  • Page 44: Lower Control Linkage

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 8.1 Lower Control Linkage...
  • Page 45 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 131777 Pedal, Lower / Lift 338204 Pad, Foot 461486 Clevis Pin 361157 Bracket, Pedal 445521 Nut, 3/8 Pal 400182 Screw, 5/16-18 x 5/8” Hex Head 446142 Lockwasher, 3/8 Hvy...

  • Page 46: Pedal Linkage

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 9.1 Pedal Linkage...
  • Page 47 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 367579 Collar, Locking 338276 Rod, Parking Brake 400188 Screw, 5/16-18 x 1” Hex Head 2500081 Treadle Arm Assembly 310288 • Bearing 361114 Roller, Treadle Arm 461485 Clevis Pin, 3/8x x1-1/8”...

  • Page 48: Wheel Motors And Brakes

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 10.1 Wheel Motors and Brakes 6 16...
  • Page 49 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 122675 Wheel Motor See 35.1 463027 • Key 590101 • Nut 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 446136 Lockwasher, 5/16 Heavy...

  • Page 50: Frame

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 11.1 Frame...
  • Page 51 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes Frame 503441 • Traction Motor Mounting Bracket Service of Weldment Only 354081 Clamp 131786 Bracket, Center Valve 2810690 Angle, Right Side Valve Mount 2810689 Angle, Left Side Valve Mount...

  • Page 52: Rops

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 12.1 ROPS...
  • Page 53 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 4204383 ROPS Assembly • ROPS Base • Right Side ROPS Tube • Left Side ROPS Tube • Connector Tube • Spacer 446140 Lockwasher, 3/8 452008 Flat Washer, 3/8 434039 Screw, 1/2-13 x 2-3/4”...

  • Page 54: Rear Frame

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 13.1 Rear Frame 22 / 23 17 18...
  • Page 55 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 4135654 Valve, Load Control 4135675 • Cartridge, Load Control 4125568 • • Seal Kit 400198 Screw, 5/16-18 x 2-1/4” Hex Head 354081 Clamp 366811 Clamp 453009 Flat Washer, 5/16...

  • Page 56: Electrical Routing

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 14.1 Electrical Routing Clamp and Mounting Hardware Indentified on Rear Frame Illustration Clamp and Mounting Hardware Indentified on Instrument Panel Illustration Clamp and Mounting Hardware Indentified on Hydraulic Clamping Illustration Clamp and Mounting...

  • Page 57: Seat

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 15.1 Seat 12 13 Item Part No. Qty. Description Serial Numbers/Notes 4139430 Seat 523357 • Seat Adjuster 523356 • Seat Adjuster with Handle 4139450 • Switch, Seat 5003769 Harness, Seat 3003928...

  • Page 58: Steering Axle

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 16.1 Steering Axle...
  • Page 59 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3007694 Bushing, Rear Steering Tube Included in Frame Assembly 471214 Grease Fitting 1004577 Steering Fork 360113 Thrust Washer 345621 Seal, Steering Shaft 446154 Lockwasher, 1/2 Heavy 345401 Cup, Thrust Bearing 463019 Key, 3/16 x 7/8”...

  • Page 60: Steering Valve And Cylinder

    GREENS KING IV PLUS Serial No. 62304-1651 ~ 1789 17.1 Steering Valve and Cylinder...
  • Page 61 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 351107 Adapter, 90° 365207 Spacer 4136214 Hydroguide Steeing Valve See 34.1 5000431 • Nut, 5/8-16 Hex Jam 3003367 Mount, Steering Unit 446136 Lockwasher, 5/16 Heavy 443108 Nut, 5/16-24 Hex 400294 Screw, 3/8-24 x 3/4”...

  • Page 62: Steering Valve And Cylinder

    GREENS KING IV PLUS Serial No. 62304 - 1790 and Up 17.2 Steering Valve and Cylinder...
  • Page 63 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 4196484 Valve, Steering 4197940 • Seal Kit 447224 Lockwasher, 5/8 Internal Tooth 4210760 Steering Column 443828 • Nut, 5/8-16 Hex Jam 4201840 • Seal, Steering Column 450410 Lockwasher, M6...

  • Page 64: Air Cleaner And Oil Fill Tube

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 18.1 Air Cleaner and Oil Fill Tube Part of Engine...
  • Page 65 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 4140398 Bracket, Alternator 362535 Screw, M6-1 x 16 mm Hex Head 3009437 Fitting, Oil Fill 446130 Lockwasher, 1/4 Heavy 443102 Nut, 1/4-20 Hex 326799 Clamp, Hose 3009654 Hose, Air Cleaner...

  • Page 66: Radiator

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 19.1 Radiator...
  • Page 67 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 362535 Screw, M6-1 x 16mm Hex Head 446130 Lockwasher, 1/4 Heavy 443102 Nut, 1/4-20 Hex 453023 Flat Washer, 1/4 3004336 Fastener 4140402 Support, Radiator Shroud 4140396 Bracket, Top Radiator Mount 400108 Screw, 1/4-20 x 1”...

  • Page 68: Engine Mounting

    GREENS KING IV PLUS Serial No. 62304-1701 ~2017 20.1 Engine Mounting...
  • Page 69 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 4184061 Bracket, Pump Mount 4205503 Screw, 3/8-16 x 1-1/2” Socket Head 3009488 Isolation Mount 4180905 Pump, 5 Section 443110 Nut, 3/8-16 Hex 446142 Lockwasher, 3/8 Heavy 400260 Screw, 3/8-16 x 7/8” Hex Head 400352 Screw, 7/16-14 x 2-3/4”...

  • Page 70: Engine Mounting

    GREENS KING IV PLUS Serial No. 62304-2018 and Up 20.2 Engine Mounting...
  • Page 71 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 4184061 Bracket, Pump Mount 4205503 Screw, 3/8-16 x 1-1/2” Socket Head 3009488 Isolation Mount > 4243202 Pump, 5 Section > 443110 Nut, 3/8-16 Hex > 446142 Lockwasher, 3/8 Heavy >...

  • Page 72: Engine

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 21.1 Engine 20 17 24 REF Item 19...
  • Page 73 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 4190460 Engine, Kubota D722-E3B 5002644 • Engine Oil Filter 4155760 Housing, Coupler ● • Flange, Flywheel ● • Flat Washer, M8 ● • Screw, M8 x 30mm ● • Screw, M8 x 22mm ●...

  • Page 74: Front Lift Arms

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 22.1 Front Lift Arms 41 / 42 26 / 27...
  • Page 75 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 471227 Grease Fitting, 45° 357999 Bushing, Front Lift Cam Included in Frame Assembly 160034 Cam, Right Side Lift 131498 Lever, Right Side Lift 463017 Key, 3/16 x 3/4” Woodruff 412017 Set Screw, 5/16-18 x 3/4”...

  • Page 76: Center Lift Arm

    GREENS KING IV Serial No. 62304-1701 and Up 23.1 Center Lift Arm...
  • Page 77 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 350745 Rod, Adjusting 4138500 Lift Cylinder 4137139 • Seal Repair Kit 354039 Pin, Cylinder Mounting 367437 Cotter Pin, 9/64 x 1-1/4” 443832 Nut, 3/4-16 Hex Jam 503644 Center Mower Lift Arm 365001 •...

  • Page 78: Fuel Tank

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 24.1 Fuel Tank...
  • Page 79 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3009934 Fuel Tank 4179802 Cap, Fuel Tank 390344 Pan, Tank Support 400184 Screw, 5/16-18 x 3/4” Hex Head 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex 4209363 Fuel Filter Assembly...

  • Page 80: Tank Hydraulics

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 25.1 Tank Hydraulics...
  • Page 81 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 123077 Tank, Hydraulic 4183180 Hose, Tank to Pump Inside 338291 Hose, Tank to Pump Outside 319914 Clamp, Hose 472207 Plug, 1/2 NPT Square Head 4130472 Filler Cap / Dipstick Pump, 5 Section Gear See 20.1 or See 20.2...

  • Page 82: Pump To Valve Hydraulics

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 26.1 Pump to Valve Hydraulics...
  • Page 83 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes Pump, 5 Section Gear See 20.1 or See 20.2 350947 Fitting, -10 37° x -10 ORB Straight 339899 • O-Ring, -10 ORB 351399 Fitting, -6 37° Flare x -6 ORB 45°...

  • Page 84: Traction Hydraulics

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 27.1 Traction Hydraulics 13 14 14 13...
  • Page 85 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 33.1 350947 Fitting, -10 37° x -10 ORB Straight 339899 • O-Ring, -10 ORB 116543 Tube, Valve to Upper Motor Tube Forward Pressure 2500086...

  • Page 86: Front Reel Hydraulics

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 28.1 Front Reel Hydraulics...
  • Page 87 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 33.1 342199 Fitting, -6 37° x -8 ORB Straight 339898 • O-RIng, -8 ORB 2500084 Tube, Left Reel Pressure 2500085 Tube, Right Reel Pressure...

  • Page 88: Rear Reel And Lift Hydraulics

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 29.1 Rear Reel and Lift Hydraulics...
  • Page 89 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 33.1 342199 Fitting, -6 37° x -8 ORB Straight 339898 • O-RIng, -8 ORB 4201504 Tube, Rear Reel Pressure 1001011 Hose, Center Reel Pressure 360039 Fitting, -8 37°...

  • Page 90: Hydraulic Clamps

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 30.1 Hydraulic Clamps...
  • Page 91 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 361137 Clamp, Seven Tube 357854 Liner, Tube Clamp 361105 Bracket, Tube Support 400122 Screw, 1/4-20 x 2-1/4” Hex Head 452004 Flat Washer, 1/4 444708 Locknut, 1/4-20 Hex Center 400108 Screw, 1/4-20 x 3/4”...

  • Page 92: Reel Cutting Assembly

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 31.1 Reel Cutting Assembly 4181863 4182520 Bedkni f e Se r vice 7 Blade 5003150 Bedkni f e , L o w Profile F air w a y 7 Blade 503460 Bedkni f e , F air w a y 9 &...
  • Page 93 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 5002577 Frame, Reel 4181863 Decal, Warning 4182520 Decal, Danger 5003054 7 Blade Reel, Right Hand (Shown) 5003053 7 Blade Reel, Left Hand (Opposite) 5001100 9 Blade Reel, Right Hand (Shown)

  • Page 94: Reel Roller, Shields And Catcher

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 32.1 Reel Roller, Shields and Catcher 21/22 LF34-28...
  • Page 95 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 364901 Gasket, Motor 1002224 Zerk Bolt 446142 Lockwasher, 3/8 Heavy 400264 Screw, 3/8-16 x 1-1/4” Hex Head 453011 Flat Washer, 3/8 345510 Spacer 557775 Cover, Shaft 446130 Lockwasher, 1/4 Heavy 400104 Screw, 1/4-20 x 1/2”...

  • Page 96: Spool Valve

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 33.1 5 Spool Valve Part Number 116536...
  • Page 97 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes N / S — Cover Plate 2500568 Main Relief Cartridge 2500567 • Relief Seal Kit 2500795 • Shim 0.020 Thick 549748 • O-Ring, Viton 5000020 Section, 4 Way Complete...

  • Page 98: Steering Unit

    GREENS KING IV PLUS Serial No. 62304-1651 ~ 1789 34.1 Steering Unit Part Number 4136214...
  • Page 99 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 443108 Nut, 5/16-24 Center Lock — Port Cover Seal Ring Seal Ring O-Ring — Relief Valve Assembly Includes Item 42 557734 Dampening Cap 5000426 Port Manifold Spring 503387 Hex Drive Assembly A &...

  • Page 100: Hydraulic Motor

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 35.1 Hydraulic Motor Part Number 122675 Matched Set Matched Set Item Part No. Qty. Description Serial Numbers/Notes 554513 Special Bolt N / S End Cover ★ Bonded Ring Included in Seal Kit ★...

  • Page 101: O-Ring Seal Chart

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 36.1 O-Ring Seal Chart O-Ring O-Ring Tubing O.D. Thread Size Part Number Hose I.D. 5/16-24 459290 3/16 3/8-24 459291 7/16-20 339896 5/16 1/2-20 459293 9/16-18 339897 3/4-16 339898 7/8-14 339899 1-1/16-12...

  • Page 102: Electrical Schematic

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 37.1 Electrical Schematic Parking Brake Hour Volt Temperature Light Meter Meter Gauge Parking Temperature Oil Light Oil Pressure Brake Sending Sender Light Unit Switch Traction Brake Backlap Switch Switch Switch Switch...

  • Page 103: Hydraulic Schematic

    GREENS KING IV PLUS Serial No. 62304-1701 and Up 38.1 Hydraulic Schematic Steering Valve Steering Cylinder .37 .37 .37 .37 5 Section Pump 921 psi Control Valve 1500 psi 1500 psi 1500 psi Traction 1100 psi Center Reel Left Reel...

  • Page 104: Fluids And Compounds

    See your local Jacobsen Dealer * Refer to the Parts & Maintenance manual for the correct hydraulic oil requirements for your machine. Jacobsen offers a High Usage Parts Catalog illustrating commonly used Parts through easy to read line Drawings. See your local Jacobsen...
  • Page 105 INDEX 1000348...... 37 162478 ......73 2811529 ...... 47 3009544 ......55 1000480...... 93 162561 ......89 2811534 ....37 3009654 ......65 1001010...... 37 162572 ......43 2811543 ...... 39 3009766 ......67 1001011...... 89 162720 ......41 2811547 ....61 3009768 ..69 1001012......
  • Page 106 INDEX 345510......95 361095......47 366128 ......77 404014 ....37 345621......59 361105......91 366354 ......79 404016 ......95 345666.... 39 361112......41 366751 ......41 404018 ......95 345671....56 361113......41 366811 ......55 408889 ......55 345699....75 361114......47 366884 ....69 4117468 ...... 33 349213......77 361115......41 367164 ......
  • Page 107 INDEX 4180905...... 69 440120 ......85 446178 ......59 5000020 ......97 4181860...... 34 441674 ......95 447002 ......41 5000021 ......97 4181861...... 33 441814 ....55 447006 ......39 5000022 ......97 4181862...... 33 44310255 447030 ......49 5000023 ......97 4181863....33 .......
  • Page 108 INDEX 549748......97 551105......99 551106......99 551137......81 551138......81 551139......81 551140......81 554231......67 554363......89 554513.......100 554514.......100 554515.......100 554516.......100 554517.......100 554518.......100 554519.......100 554520.......100 554526......49 554748......79 554752......79 554854......99 554856......99 554857......99 554858......99 555395......81 555714......49 557734......99 557738......99 557773......79 557775......95 558012......51 558022......81 558023......81 590101......49 64205-015 ....73 64205-023 ....67 67891......95 800905......53...
  • Page 109 INDEX...
  • Page 110 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

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