Jacobsen Greens King IV Plus Parts & Maintenance Manual
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Jacobsen Greens King IV Plus Parts & Maintenance Manual

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See also: Service Manual , Parts & Maintenance Manual
Parts & Maintenance Manual
Manual de Peças e Manutenção
Model: Greens King IV 62287 - Engine type: Briggs & Stratton Vanguard
Model: Greens King IV Plus 62288 - Engine type: Briggs & Stratton Vanguard
Model: Greens King IV Plus 62289 - Engine type: Kubota D662-EB
Modelo: Greens King IV 62287 - Motor: Briggs & Stratton Vanguard
Modelo: Greens King IV Plus 62288 - Motor: Briggs & Stratton Vanguard
Modelo: Greens King IV Plus 62289 - Motor: Kubota D662-EB
WARNING: If incorrectly used, this machine can cause severe injury. Those who use and
maintain this machine should be trained in its proper use, warned of its dangers and should
read the entire manual before attempting to set up, operate, adjust or service the machine.
ATENÇÃO: Esta máquina pode causar ferimentos graves se for utilizada incorrectamente.
A pessoa responsável pela sua utilização e manutenção deve ser previamente instruída
para a sua utilização correcta, avisada sobre os perigos que ela pode causar e deve ler
todo o manual antes de tentar preparar, conduzir, afinar ou reparar a máquina.
PT
GB
RJ 100 012003
Greens King IV & Greens King IV Plus
2811457ML1 (rev.0)-PT

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  • Page 1 Greens King IV & Greens King IV Plus Model: Greens King IV 62287 - Engine type: Briggs & Stratton Vanguard Model: Greens King IV Plus 62288 - Engine type: Briggs & Stratton Vanguard Model: Greens King IV Plus 62289 - Engine type: Kubota D662-EB Modelo: Greens King IV 62287 - Motor: Briggs &...

  • Page 2: Table Of Contents

    To Order Parts 1. Write your full name and complete address on the 5. Send or bring the order to an authorized Textron Turf order. Care And Specialty Products Dealer. 2. Explain where and how to make shipment. 6. Inspect all shipments on receipt. If any parts are damaged or missing, file a claim with the carrier 3.

  • Page 3: Service Parts

    Suggested Stocking Guide To Keep your Equipment fully operational and productive, Textron Turf Care And Specialty Products suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 4: Safety

    SAFETY SAFETY OPERATING SAFETY ______________________________________________________ WARNING EQUIPMENT OPERATED IMPROPERLY OR BY UNTRAINED PERSONNEL CAN BE DANGEROUS. Familiarize yourself with the location and proper use of all controls. Inexperienced operator’s should receive instruction from someone familiar with the equipment before being allowed to operate the machine. 1.

  • Page 5: Important Safety Notes

    SAFETY IMPORTANT SAFETY NOTES ________________________________________________ This safety alert symbol is used to alert you to potential hazards. DANGER - Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. WARNING - Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

  • Page 6: Specifications

    TEXTRON TURF CARE AND SPECIALTY PRODUCTS Without battery, seat, or mowers. RACINE, WI MADE IN U.S.A. 62289 ......Greens King IV Plus, 19 hp diesel 62287 1601 engine, power steering. Without battery, seat, or mowers. Serial Number ....An identification plate, like the one...

  • Page 7: Tractor

    SPECIFICATIONS TRACTOR ________________________________________________________________ Tires ........ 18 x 9.5 - 8 tubeless Transport ....0 - 6.6 mph (10.6 kph) Pressure:......8-12 psi (55-83 kPa) Reverse ....0 - 3.5 mph (5.6 kph) Battery: Hydraulic System: Capacity......5 U.S. gal. (19 liters) System Type ......

  • Page 8: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized WARNING Textron Turf Care And Specialty Products Dealer. 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop engine and remove key from ignition switch before 3.

  • Page 9: Bedknife Adjustment

    ADJUSTMENTS BEDKNIFE ADJUSTMENT ___________________________________________________ 1. Read Section 3.2 before making the adjustment. c. When the reel is properly adjusted to the bedknife, the reel will spin freely and you should 2. Start adjustment at the leading end of the reel, be able to cut a piece of newspaper, along the followed by the trailing end.

  • Page 10: Antisway Spring

    ADJUSTMENTS ANTISWAY SPRING________________________________________________________ 1. The antisway spring (C) should be tight but not under stress. 2. Loosen both nuts on the adjusting rod then adjust the rear nut as necessary. 3. When properly adjusted, tighten nuts against bracket. GKV 2 Figure 3E ACCELERATOR PEDAL ____________________________________________________ 1.

  • Page 11: Parking Brake

    ADJUSTMENTS PARKING BRAKE__________________________________________________________ Disengage brake lever and measure the distance between nut (G) and bottom of pivot. Adjust nut so the distance is 3/16” (5 mm). 3/16” (5 mm) GKV-13 Figure 3H INTERLOCK SWITCHES ____________________________________________________ 1. Refer to the Interlock System check in your Safety & 3.

  • Page 12: Reel Control

    ADJUSTMENTS 3.12 REEL CONTROL __________________________________________________________ Adjust the reel control lever linkage so the reels disengage when they reach the raised position. 1. Remove front cowling and raise mowers. Shift all reel control levers to “OFF” and stop engine. 2. Adjust link (R) so there is 1/32 to 1/16 in. (0.8 to 1.6 mm) clearance between the bottom of the 1/32 to 1/16”...

  • Page 13: Leveling Procedure

    ADJUSTMENTS 3.15 LEVELING PROCEDURE ___________________________________________________ 1. Lower the implements until they are about 1/4” (6.35 mm) above the ground. If they are not level with the ground, adjust torsion spring (Z). Clamp WARNING The torsion spring is under extreme tension and will tend to uncoil very rapidly if the clamp is loosened.

  • Page 14: Lift Cylinders

    ADJUSTMENTS 3.18 LIFT CYLINDERS __________________________________________________________ 1. Fully extend the front cylinder, then check spacing at the cam roller (U). The dimension should be 7/16 to 9/16 in. (11.1 to 14.2 mm). 2. Loosen nut (V) then grip the very end of the cylinder rod, close to the adjusting nut (point W) and turn until spacing is correct.

  • Page 15: Torque Specification

    ADJUSTMENTS 3.20 TORQUE SPECIFICATION ___________________________________________________ CAUTION All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Textron Turf Care And Specialty Products is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 16: Maintenance

    MAINTENANCE MAINTENANCE GENERAL ________________________________________________________________ Keep all moving parts properly adjusted and lubri- WARNING cated. Replace worn or damaged parts before operating Before you clean, adjust, or repair this equipment, the machine. disengage all drives, lower implements to the ground, engage parking brake, stop engine and remove key from Keep all fluids at their proper levels.

  • Page 17: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Diesel Engine Dipstick Diesel Engine: Safe Operating Range Perform initial oil change after first 50 hours of operation and every 75 hours thereafter.

  • Page 18: Diesel Air Filter

    MAINTENANCE DIESEL AIR FILTER ________________________________________________________ Check the service indicator daily. If red band appears in the Reassemble cap making sure it seals completely window (C) replace the element. around the filter housing. Dust evacuator must be facing down. Do not remove the element for inspection or cleaning. Check all hoses and air ducts.

  • Page 19: Battery

    MAINTENANCE BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is “Off” and the Verify battery polarity before connecting or disconnecting the battery cables. key has been removed before servicing the battery. When installing the battery, always assemble the RED, CAUTION positive (+) battery cable first and the ground, BLACK, negative (-) cable last.

  • Page 20: Hydraulic Hoses

    MAINTENANCE 4.11 HYDRAULIC HOSES _______________________________________________________ IMPORTANT: hydraulic system WARNING permanently damaged becomes contaminated. Before disconnecting any hydraulic To prevent serious injury from hot, high pressure oil, component, clean the area around the fittings and the never use your hands to check for oil leaks, use paper or hose ends to keep impurities out of the system.

  • Page 21: Hydraulic Oil Filters

    MAINTENANCE 4.13 HYDRAULIC OIL FILTERS __________________________________________________ The hydraulic system is protected by one 20 micron filter. Operate engine at idle speed with hydraulic system in neutral for five minutes. The oil level alarm may sound To replace hydraulic oil filter: during this time (Optional Green Sentry) Remove the old filter.

  • Page 22: Wheel Mounting Procedure

    MAINTENANCE 4.17 WHEEL MOUNTING PROCEDURE ____________________________________________ Remove dirt, grease and oil from stud thread. Do not lubricate threads. WARNING Position wheel on hub and inspect to insure full contact Make sure the tractor is parked on a solid and level between mounting surface of wheel and hub or brake surface.

  • Page 23: Backlapping

    MAINTENANCE 4.20 BACKLAPPING ___________________________________________________________ 3. Turn all three backlapping knobs counterclockwise WARNING to open 4. Turn backlap key to backlap position and start the To prevent injury, keep hands, feet and clothing away engine. Adjust throttle to minimum RPM. from rotating reels. a.

  • Page 24: Storage

    MAINTENANCE 4.21 STORAGE ________________________________________________________________ General Remove spark plugs and pour 1 oz. (30 ml) of engine oil into each cylinder. Replace spark plugs and crank slowly (do not Wash the tractor thoroughly and lubricate. Repair and start) to distribute oil in cylinder. paint damaged or exposed metal.

  • Page 25: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Textron Turf Care And Specialty Products Dealer. Symptoms Possible Causes Action Engine will not start.

  • Page 26: Maintenance & Lubrication Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS GENERAL ________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI WARNING Grade 2 LB specifications. Apply grease with a manual grease gun and fill slowly until grease begins Before you clean, adjust, or repair this equipment, to seep out.

  • Page 27: Maintenance Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE CHARTS____________________________________________________ Recommended Service and Lubrication Intervals Every Every Every Every Every Every Every Yearly Lubricant 8-10 1000 Section Type Hours Hours Hours Hours Hours Hours Hours Air Filter (Diesel) Air Filter (Gas) Battery Charge Belts I-A* 3.17 Brake...
  • Page 28 NOTES NOTES GB-28...
  • Page 29 NOTES GB-29...
  • Page 30 Para Encomendar Peças 1. Escreva o seu nome completo e a morada no 5. Envie ou leve a encomenda até um Agente pedido. Autorizado Turf Care And Specialty Products 2. Diga onde e como deve ser o embarque: 6. Inspeccione todo o envio na recepção. Se alguma peça estiver danificada ou em falta, reclame com o 3.
  • Page 31 Guia de Stocks Recomendados Para manter o seu Equipamento completamente operacional e produtivo, a Textron Turf Care And Specialty Products sugere que mantenha um stock dos elementos de manutenção mais usados habitualmente. Incluímos números de peças para materiais adicionais de apoio e meios de formação. Para encomendar algum do material seguinte: 3.

  • Page 32: Segurança

    SEGURANÇA SEGURANÇA SEGURANÇA NO FUNCIONAMENTO _________________________________________ ATENÇÃO O EQUIPAMENTO UTILIZADO INADEQUADAMENTO OU POR PESSOAL NÃO TREINADO PODE SER PERIGOSO Familiarize-se com a localização e com a utilização correcta de todos os comandos. Condutores sem experiência devem receber formação de alguém que já conheça o equipamento antes de serem autorizados a conduzir a máquina. A segurança depende da atenção, do cuidado e da Nunca desligue nenhum interruptor nem faça ponte prudência das pessoas que conduzam ou prestem...

  • Page 33: Instruções Importantes De Segurança

    SEGURANÇA INSTRUÇÕES IMPORTANTES DE SEGURANÇA ________________________________ Esta chamada de atenção de segurança é usado para assinalar perigos potenciais. PERIGO - Indica uma situação de perigo iminente que, se não for evitada, PROVOCARÁ a morte ou ferimentos graves. ATENÇÃO - Indica uma situação potencialmente perigosa que, se não for evitada, PODE provocar a morte ou ferimentos graves.

  • Page 34: Especificações

    62288 ......Greens King IV, 18 CV motor a gasolina, comando de energia. Sem bateria, assento, ou TEXTRON TURF CARE AND SPECIALTY PRODUCTS cortadores. 62289 ......Greens King IV Plus, 19 CV motor RACINE, WI MADE IN U.S.A. a gasolina, comando de energia. 62287...

  • Page 35: Tractor

    ESPECIFICAÇÕES TRACTOR ________________________________________________________________ Pneus ......18 x 9,5 - 8 sem câmara de ar Transporte ....10,6 km/h Pressão: ......55 – 83 kPa Marcha-atrás..... 5,6 km/h Bateria: Sistema hidráulico: Tipo ......12 Volt Chumbo/Ácido Capacidade..... 19 litros Grupo ......22 GMF Tipo de fluido ....

  • Page 36: Afinações Geral

    AFINAÇÕES AFINAÇÕES GERAL __________________________________________________________________ 1. Afinações e trabalhos de manutenção devem ser ATENÇÃO sempre executados por técnicos qualificados. Se não puder ser feito um ajuste adequado, contacte Para evitar lesões, baixe os utensílios até ao solo, um Agente Autorizado Textron Turf Care And desengate todos os accionadores, puxe o travão de Specialty Products.

  • Page 37: Afinação Da Lâmina Fixa

    AFINAÇÕES AFINAÇÃO DA LÂMINA FIXA ________________________________________________ 1. Leia o Capítulo 3.2 antes de fazer o ajuste. c. Se o rolo estiver correctamente regulado em relação à lâmina fixa, o rolo deverá rodar 2. Inicie o ajuste na extremidade condutora do rolo, livremente e deve ser possível cortar um pedaço seguida pela a extremidade do trilho.

  • Page 38: Mola Anti-Oscilação

    AFINAÇÕES MOLA ANTI-OSCILAÇÃO ___________________________________________________ 1. A mola anti-oscilação (C) deve ser apertada mas não estar sob pressão. 2. Desaperte ambas as porcas na biela de ajuste e depois ajuste a porca posterior se necessário. 3. Quando devidamente ajustadas, aperte as porcas no suporte.

  • Page 39: Travão De Estacionamento

    AFINAÇÕES TRAVÃO DE ESTACIONAMENTO_____________________________________________ Desengate a alavanca do travão e meça a distância entre a porca (G) e a base do pivot. Ajuste a porca de forma a que distância seja de 5 mm. 5 mm GKV-13 Figura 3H INTERRUPTORES DE BLOQUEIO ____________________________________________ 1.

  • Page 40: Controlo Do Rolo

    AFINAÇÕES 3.12 CONTROLO DO ROLO _____________________________________________________ Ajuste a ligação da alavanca de controlo do rolo de 4. Aperte a porca (T) na ligação. Instale novamente forma a que os rolos desengatem quando alcançarem a todos os componentes e aperte o equipamento. posição elevada.

  • Page 41: Procedimento De Nivelamento

    AFINAÇÕES 3.15 PROCEDIMENTO DE NIVELAMENTO 1. Baixe os utensílios até estarem cerca de 6.35 mm sobre o chão. Se não estiverem nivelados com o chão, ajuste a mola de torção (Z). Grampo ATENÇÃO A mola de torção está sob tensão extrema e tenderá a desbobinar muito rapidamente se o grampo estiver desapertado.

  • Page 42: Cilindros De Elevação

    AFINAÇÕES 3.18 CILINDROS DE ELEVAÇÃO _________________________________________________ 1. Prolongue completamente o cilindro frontal, depois verifique o espaçamento no rolo do came (U). A dimensão deve ser de 11,1 a 14,2 mm. 2. Desaperte a porca (V) depois aperte a extremidade da biela do cilindro, feche a porca de ajuste (ponto W) e rode até...

  • Page 43: Binário

    AFINAÇÕES 3.20 BINÁRIO _________________________________________________________________ CUIDADO Todos os valores de binário incluídos nestas tabelas são aproximados e servem apenas como referência. A aplicação destes valores de binário é por conta e risco do utilizador. Textron Turf Care And Specialty Products não se responsabiliza por qualquer perda, reclamação ou danos devidos á...

  • Page 44: Manutenção

    MANUTENÇÃO MANUTENÇÃO GERAL __________________________________________________________________ Mantenha o equipamento limpo. ATENÇÃO Mantenha todos componentes móveis correctamente afinados e lubrificados. Antes de proceder a limpeza, afinações ou reparações neste equipamento, desengate todos os accionadores, Substitua peças gastas ou danificadas antes de baixe os utensílios até ao solo, engate o travão de começar a trabalhar com a máquina.

  • Page 45: Óleo De Motor

    MANUTENÇÃO ÓLEO DE MOTOR Verifique o óleo do motor no início de cada dia, antes de ligar o motor. Se o nível do óleo estiver baixo, remova a tampa do bujão de enchimento e complete conforme Vareta do Motor a Diesel requerido.

  • Page 46: Filtro De Ar Diesel

    MANUTENÇÃO FILTRO DE AR DIESEL _____________________________________________________ Verifique o indicador de serviço diariamente. Se aparecer a Recoloque a tampa certificando-se de que ela fica banda vermelha na janela (C) substitua o elemento. completamente vedada em torno da carcaça do filtro. O evacuador de poeiras deve estar virado para baixo. Não remova o elemento para inspecção ou limpeza.

  • Page 47: Bateria

    MANUTENÇÃO BATERIA _________________________________________________________________ Certifique-se de forma absoluta de que o interruptor de Verifique o nível do electrólito a intervalos de 100 horas. ignição está “desligado” e de que a chave foi retirada antes Mantenha limpas as extremidades dos cabos, a bateria e os de realizar qualquer serviço na bateria.

  • Page 48: Mangueiras Hidráulicas

    MANUTENÇÃO 4.11 MANGUEIRAS HIDRÁULICAS _______________________________________________ IMPORTANTE: O sistema hidráulico pode ser ATENÇÃO permanentemente danificado se o óleo ficar contaminado. Antes de desligar qualquer componente Para evitar lesões graves provocadas por óleo quente a hidráulico, limpe a área em torno dos encaixes e das extremidades das mangueiras para que impurezas não alta pressão, nunca use as mãos para verificar fugas de penetrem no sistema.

  • Page 49: Filtros Do Óleo Hidráulico

    MANUTENÇÃO 4.13 FILTROS DO ÓLEO HIDRÁULICO O sistema hidráulico está protegido por um filtro de 20 Deixe o motor trabalhar na marcha em vazio durante microns. cinco minutos com o sistema hidráulico na posição neutra. O alarme do nível do óleo pode soar durante Como trocar o filtro do óleo hidráulico: este período (Centinela Verde Opcional).

  • Page 50: Procedimento De Montagem De Rodas

    MANUTENÇÃO 4.17 PROCEDIMENTO DE MONTAGEM DE RODAS __________________________________ Remova sujidades, massa e óleo das roscas dos pinos. ATENÇÃO Não lubrifique as roscas. Posicione a roda no cubo e inspeccione para se Certifique-se de que o tractor está estacionado numa certificar de que há contacto completo entre a superfície sólida e plana.

  • Page 51: Inversão Do Movimento

    MANUTENÇÃO 4.20 INVERSÃO DO MOVIMENTO _______________________________________________ 3. Rode os três botões de inversão do movimento no ATENÇÃO sentido inverso ao dos ponteiros de um relógio para abrir. Para evitar lesões, mantenha as mãos, pés e 4. Rode a chave de inversão de movimento para esta vestuário afastados dos rolos em rotação.

  • Page 52: Armazenamento

    MANUTENÇÃO 4.21 ARMAZENAMENTO ________________________________________________________ GERAL Se guardar em local fechado, drene o combustível do reservatório. Lave o tractor cuidadosamente e lubrifique. Repare e Feche a válvula de corte de combustível. pinte o metal danificado ou exposto. Inspeccione o tractor, aperte todas as ferragens, Nota: Não use combustível com etanol durante a substitua componentes gastos ou danificados.

  • Page 53: Reparação De Avarias

    REPARAÇÃO DE AVARIAS REPARAÇÃO DE AVARIAS GERAL __________________________________________________________________ A tabela de resolução de problemas apresentada a seguir indica os problemas básicos que podem ocorrer no início e durante o funcionamento. Para informação mais detalhada relativamente aos sistemas hidráulico e eléctrico, contacte o Agente da Textron Turf Care And Specialty Products da sua zona.

  • Page 54: Manutenção E Quadros De Lubrificação

    MANUTENÇÃO E QUADROS DE LUBRIFICAÇÃO MANUTENÇÃO E QUADROS DE LUBRIF ICAÇÃO GERAL __________________________________________________________________ 2. Lubrifique com massa que equivalha ou exceda as ATENÇÃO especificações da classificação NLGI 2LB. Aplique lubrificante com uma pistola de lubrificação manual e Antes proceder limpeza, afinações encha lentamente até...

  • Page 55: Quadros De Manutenção

    MANUTENÇÃO E QUADROS DE LUBRIFICAÇÃO QUADROS DE MANUTENÇÃO _______________________________________________ Intervalos Recomendados de Manutenção e Lubrificação A cada A cada A cada A cada A cada A cada A cada Anual- Consulte Tipo de 8-10 1000 mente lubrifi- horas horas horas horas Horas horas...
  • Page 56 NOTAS NOTAS PT-28...
  • Page 57 PARTS CATALOG TABLE OF CONTENTS______________________________________________________ 1.1 ..Decals ..............30 2.1 ..Control Panel Decals ........32 3.1 ..Fenders and Front Cowling ......34 4.1 ..Floorboard and Steering Tower....... 36 5.1 ..Instrument Panel ..........38 6.1 ..Throttle Plate ............. 40 7.1 ..

  • Page 58: Decals

    Do not short circuit battery posts. vechile with discharged battery. Do not touch frame or negative DO NOT USE FOR TOWING 4. Start the engine. terminal when working on positive terminal. V-Twin OHV Greens King IV Diesel Greens King IV Plus...

  • Page 59: Change From Previous Revision

    3007503 Decal, Jacobsen 3007512 Decal, Textron 3007835 Decal, Greens King IV GK IV Units Only 3007834 Decal, Greens King IV Plus GK IV Plus Units Only 363995 Decal, Anti-Freeze Diesel Units Only 365956 Decal, Radiator Warning Diesel Units Only 354085...

  • Page 60: Control Panel Decals

    7. With extreme caution apply lapping compound with a lond handled brush. OPERATION READ MANUAL BEFORE OPERATING. MANUAL AVAILABLE FROM: JACOBSEN/TEXTRON, RACINE WI. TO START TO DRIVE/TRANSPORT TO Mow 1. Parking Brake..On 1. Parking Brake..Off 1.
  • Page 61 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 2810349 Decal, Left Side Warning 337302 Decal, Backlapping Warning 2810350 Decal, Right Side Warning 3002053 Decal, Backlap Lockout Switch 3002207 Decal, Backlapping Danger 340830 Decal, Spanish Caution 3002057 Decal, Ignition Switch...

  • Page 62: Fenders And Front Cowling

    GREENS KING IV Serial No. All 3.1 Fenders and Front Cowling...
  • Page 63 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 2811607 Shim, Fender Mounting 2810705 Fender, Left Side 2810706 Fender, Right Side 400188 Screw, 5/16-18 x 1” Hex Head 452006 10 Flat Washer, 5/16 446134 1 Lockwasher, 5/16 443106...

  • Page 64: Floorboard And Steering Tower

    GREENS KING IV Serial No. All 4.1 Floorboard and Steering Tower Gas Units Only...
  • Page 65 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 2809868 Skirt, Top Seat 2809869 Skirt, Front Seat 338277 Bracket, Seat Mounting 453023 Flat Washer, 1/4 453009 Flat Washer, 5/16 345666 Clamp, Wire Harness 446136 Lockwasher, 5/16 Heavy 443106...

  • Page 66: Instrument Panel

    GREENS KING IV Serial No. All 5.1 Instrument Panel...
  • Page 67 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 2811515 Plate, Cover Gas Units Only 2811441 Hood, Gauge Gas Units 2811441 Hood, Gauge Diesel Units 162721 Volt Meter • Mounting Bracket 447002 • Lockwasher, #6 External Tooth 444304 •...

  • Page 68: Throttle Plate

    GREENS KING IV Serial No. All 6.1 Throttle Plate Gas Units Item Part No. Qty. Description Serial Numbers/Notes 443112 Nut, 3/8-24 Hex 1000514 Choke Control Cable 446142 Lockwasher, 3/8 Heavy 403912 Screw, #10-24 x 5/8” Truss Head 446118 Lockwasher, #10 Heavy 444310 Nut, #10-24 Hex 2809908...
  • Page 69 GREENS KING IV PLUS Serial No. All 7.1 Throttle Plate Diesel Units Item Part No. Qty. Description Serial Numbers/Notes 361646 Fuse Holder 361701 Fuse, 30 Amp 403912 Screw, #10-24 x 5/8” Truss Head 446118 Lockwasher, #10 Heavy 444310 Nut, #10-24 Hex...

  • Page 70: Upper Control Linkage

    GREENS KING IV Serial No. All 8.1 Upper Control Linkage...
  • Page 71 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 461457 Clevis Pin, 3/8 x 2-1/4” 1002808 Lever, Parking Brake 446142 Lockwasher, 3/8 Hvy 453011 Flat Washer, 3/8 SAE 353994 Block, LH 354009 Block, RH 400274 Screw, 3/8-16 x 2-1/2” Hex Head...

  • Page 72: Lower Control Linkage

    GREENS KING IV Serial No. All 9.1 Lower Control Linkage...
  • Page 73 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 131777 Pedal, Lower/Lift 338204 Pad, Foot 461486 Clevis Pin 361157 Bracket, Pedal 445521 Nut, 3/8 Pal 400182 Screw, 5/16-18 x 5/8” Hex Head 446142 Lockwasher, 3/8 Hvy 453009 Flat Washer, 5/16...

  • Page 74: Pedal Linkage

    GREENS KING IV Serial No. All 10.1 Pedal Linkage...
  • Page 75 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 367579 Collar, Locking 338276 Rod, Parking Brake 400188 Screw, 5/16-18 x 1” Hex Head 2500081 Treadle Arm Assembly 310288 • Bearing 361114 Roller, Treadle Arm 461485 Clevis Pin, 3/8x x1-1/8”...

  • Page 76: Wheel Motors And Brakes

    GREENS KING IV Serial No. All 11.1 Wheel Motors and Brakes...
  • Page 77 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 122675 Wheel Motor See 42.1 463027 • Key 590101 • Nut 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 446136 Lockwasher, 5/16 Heavy...

  • Page 78: Frame

    GREENS KING IV Serial No. All 12.1 Frame...
  • Page 79 Qty. Description Serial Numbers/Notes 2811603 Frame Greens King IV Gas Units 2811602 Frame Greens King IV Plus Gas Units 2811544 Frame Greens King IV Plus Diesel Units 503441 • Traction Motor Mounting Bracket Service of Weldment Only 362753 Bracket, Filter...

  • Page 80: Rear Frame

    GREENS KING IV PLUS Serial No. All 13.1 Rear Frame 22 / 23 17 18...
  • Page 81 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes Check Valve 400198 Screw, 5/16-18 x 2-1/4” Hex Head 354081 Clamp 366811 Clamp 453009 Flat Washer, 5/16 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex 3003036 Seat Time Delay Relay...

  • Page 82: Electrical Routing

    GREENS KING IV Serial No. All 14.1 Electrical Routing Clamp and Mounting Hardware Indentified on Rear Frame Illustration Clamp and Mounting Hardware Indentified on Instrument Panel Illustration Clamp and Mounting Hardware Indentified on Hydraulic Clamping Illustration Clamp and Mounting Hardware Indentified on Engine Mounting Illustration Manual Steering Units Only Clamp and Mounting...

  • Page 83: Seat

    GREENS KING IV PLUS Serial No. All 15.1 Seat Item Part No. Qty. Description Serial Numbers/Notes 66172 Seat 554390 • Switch 163583 • Wire Harness (Not Shown) 434011 • Screw, 1/4-20 x 5/8” Socket Head 446130 • Lockwasher, 1/4 Heavy...

  • Page 84: Gas Fuel Tank

    GREENS KING IV Serial No. 62287 All 16.1 Gas Fuel Tank Serial No. 62288 All...
  • Page 85 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3001305 Fuel Tank 2500174 Cap, Fuel Tank 390344 Pan, Tank Support 400184 Screw, 5/16-18 x 3/4” Hex Head 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex 557773 L-Clamp Includes Decal...

  • Page 86: Diesel Fuel Tank

    GREENS KING IV Serial No. 62289 All 17.1 Diesel Fuel Tank...
  • Page 87 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3009934 Fuel Tank 2500174 Cap, Fuel Tank 390344 Pan, Tank Support 400184 Screw, 5/16-18 x 3/4” Hex Head 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex 5001947 Fuel Filter Assembly...

  • Page 88: Steering Axle

    GREENS KING IV Serial No. All 18.1 Steering Axle Greens King IV Greens King IV Plus 13 20...
  • Page 89 446154 Lockwasher, 1/2 Heavy 345401 Cup, Thrust Bearing 463019 Key, 3/16 x 7/8” Woodruff 163750 Crank, Steering Axle Greens King IV Plus Units 446178 Lockwasher, 3/4 Heavy 443832 Nut, 3/4-16 Hex Jam 1003668 Axle Tube Assembly 500596 • Bearing, Cup and Cone 471217 •...

  • Page 90: Manual Steering

    GREENS KING IV Serial No. 62287 All 19.1 Manual Steering Steering Cable Routing...
  • Page 91 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 354022 Steering Shaft 353349 Bearing, Self Aligning 400182 Screw, 5/16-18 x 5/8” Hex Head 446136 Lockwasher, 5/16 Heavy 353934 Collar, Steering Shaft 412015 Screw, 5/16-18 x 5/8” Square Head 122512 “D”...

  • Page 92: Steering Valve And Cylinder

    GREENS KING IV Serial No. 62288 All 20.1 Steering Valve and Cylinder Serial No. 62289 All Diesel Units Units Diesel Units Only Steering Unit OUT Port Steering Unit IN Port Steering Steering Unit RT Unit LT Port Port...
  • Page 93 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 400406 Screw, 1/2-20 x 1-1/4” Hex head Gas Units 446154 Lockwasher, 1/2 Heavy Gas Units 1001548 Hydrguide Steeing Valve See 41.1 5000431 • Nut, 5/8-16 Hex Jam 3003367 Mount, Steering Unit...

  • Page 94: Air Cleaner And Oil Fill Tube

    GREENS KING IV Serial No. 62289 All 21.1 Air Cleaner and Oil Fill Tube Diesel Units Only Part of Engine...
  • Page 95 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3009504 Bracket, Alternator 362535 Screw, M6-1 x 16 mm Hex Head 3006254 Bumper, Radiator 446130 Lockwasher, 1/4 Heavy 443102 Nut, 1/4-20 Hex 326799 Clamp, Hose 3009654 Hose, Air Cleaner...

  • Page 96: Radiator

    GREENS KING IV Serial No. 62289 All 22.1 Radiator Diesel Units Only Part of Engine 19 / 20...
  • Page 97 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 362535 Screw, M6-1 x 16mm Hex Head 446130 Lockwasher, 1/4 Heavy 443102 Nut, 1/4-20 Hex 453023 Flat Washer, 1/4 3006098 Bracket, Isolation Mount 3006126 Bracket, Radiator Top 3006127 Isolator 3006135 Screw, M10-1.25 x 40mm Special...

  • Page 98: Gas Engine And Pump

    GREENS KING IV Serial No. 62287 All 23.1 Gas Engine and Pump Serial No. 62288 All...
  • Page 99 Flatwasher, #10 446118 Lockwasher, #10 2809848 Pump, 4 Section Greens King IV Units, See 39.1 2809849 Pump, 5 Section Greens King IV Plus Units, See 39.1 332588 • Key, 3/16 sq x 1-1/8” 3009053 Pump Adapter 1001231 Engine Mount 367558...

  • Page 100: Diesel Engine Mounting

    GREENS KING IV Serial No. 62289 All 24.1 Diesel Engine Mounting...
  • Page 101 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3009470 Bracket, Pump Mount 400268 Screw, 3/8-16 x 1-3/4” Hex Head 3009488 Isolation Mount 2809849 Pump, 5 Section See 39.1 443110 Nut, 3/8-16 Hex 446142 Lockwasher, 3/8 Heavy 400260 Screw, 3/8-16 x 7/8”...

  • Page 102: Diesel Engine

    GREENS KING IV Serial No. 62289 All 25.1 Diesel Engine REF Item 19...
  • Page 103 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 1004193 Engine 554011 • Engine Oil Filter 1004511 Housing, Coupler • Flange, Flywheel • Flat Washer, M8 • Screw, M8 x 30mm • Screw, M8 x 22mm Hub, Coupler...

  • Page 104: Front Lift Arms

    GREENS KING IV Serial No. All 26.1 Front Lift Arms 41 / 42 26 / 27...
  • Page 105 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3007694 Bushing, Front Mower Pivot Included in Frame Assembly 357999 Bushing, Front Lift Cam Included in Frame Assembly 160034 Cam, Right Side Lift 131498 Lever, Right Side Lift 463017 Key, 3/16 x 3/4”...

  • Page 106: Center Lift Arm

    GREENS KING IVZ Serial No. 62287 All 27.1 Center Lift Arm Serial No. 62288 All Gas Units...
  • Page 107 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3007694 Bushing, Center Mower Pivot Included in Frame Assembly 2500222 Lift Cylinder 503377 • Seal Repair Kit 354039 Pin, Cylinder Mounting 367437 Cotter Pin, 9/64 x 1-1/4” 443832 Nut, 3/4-16 Hex Jam...
  • Page 108 GREENS KING IV Serial No. 62289 All 28.1 Center Lift Arm Diesel Units...
  • Page 109 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 3007694 Bushing, Center Mower Pivot Included in Frame Assembly 2500222 Lift Cylinder 503377 • Seal Repair Kit 354039 Pin, Cylinder Mounting 367437 Cotter Pin, 9/64 x 1-1/4” 443832 Nut, 3/4-16 Hex Jam...

  • Page 110: Clamps

    GREENS KING IV Serial No. All 29.1 Clamps...
  • Page 111 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 453009 Flat Washer, 5/16 338270 Clamp, Reel Motor Tubes 452004 Flat Washer, 1/4 444708 Nut, 1/4-20 Gripco Center Lock 444718 Nut, 5/16-18 Center Lock 400204 Screw, 5/16-18 x 3-1/2” Hex Head 400182 Screw, 5/16 x 5/8”...

  • Page 112: Reel Hydraulics

    GREENS KING IV Serial No. All 30.1 Reel Hydraulics...
  • Page 113 2500085 Tube, RH Reel Pressure 116553 Tube, Valve to Filter Greens King IV Units 1001574 Tube, Valve to Filter Greens King IV Plus Units 1000537 Tube, Center Reel Return 1001011 Hose, Center Mower Pressure 131146 Tube, RH Mower Backlap 2500087...

  • Page 114: Traction And Lift Hydraulics

    GREENS KING IV Serial No. All 31.1 Traction and Lift Hydraulics 38 35 30 31 30 Gas Units Diesel Units...
  • Page 115 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 357921 Adapter, Straight w/.059 Orifice Standard 554363 Adapter, Straight w/.052 Orifice “Soft Drop” 361474 Adapter, 90° 351107 Adapter, 90° 351109 Adapter, Straight Gas Units 351109 Adapter, Straight Diesel Units 351399 Adapter, 45°...

  • Page 116: Pump Hydraulics

    GREENS KING IV Serial No. All 32.1 Pump Hydraulics Greens King IV Greens King IV Plus Lift and Lift and Left Reel Right Reel Left Reel Right Reel (Section D) (Section B) (Section D) (Section B) Power Center Reel Traction...
  • Page 117 Clamp 403756 Screw, 3/8-16 x 3/4” Whiz-Lock 472207 Plug, 1/2 Sq. Head Pipe 2811445 Filler Cap/Dipstick 3003105 Hose, Tank To Pump Outside Greens King IV Plus Gas Units 351107 Adapter, 90° 351109 Adapter, Straight 351399 Adapter, 45° 354066 Adapter, 45°...

  • Page 118: Gas Electrical Schematic

    GREENS KING IV Serial No. 62287 - All 33.1 Gas Electrical Schematic Serial No. 62288 - All Parking Brake Light Hour Volt Meter Meter Parking Brake Light Oil Light Oil Pressure Switch Sender Bu/Wh Pk/Wh Traction Battery Brake Backlap 6 Amp Backlap Switch Switch...

  • Page 119: Diesel Electrical Schematic

    GREENS KING IV PLUS Serial No. 62289 - All 34.1 Diesel Electrical Schematic Parking Brake Hour Volt Temperature Light Meter Meter Gauge Parking Temperature Oil Light Oil Pressure Brake Sending Sender Light Unit Switch Traction Brake Backlap Switch Switch Switch...

  • Page 120: Hydraulic Schematic

    GREENS KING IV Serial No. 62287 All 35.1 Hydraulic Schematic Greens King IV .38 .38 .38 4 Section Pump Control Valve 1500 psi 1500 psi 1500 psi Traction Center Reel Left Reel Right Reel Lift/Lower 1100 psi .059 Standard .052 "Soft Drop" Traction Metering Front Valve...
  • Page 121 GREENS KING IV PLUS Serial No. 62288 All 36.1 Hydraulic Schematic Serial No. 62289 All Greens King IV Plus Steering Valve Steering Cylinder .38 .38 .38 .38 5 Section Pump Control Valve 1500 psi 1500 psi 1500 psi Traction Center Reel...

  • Page 122: Reel Cutting Assembly

    GREENS KING IV Serial No. All 37.1 Reel Cutting Assembly WARNING To prevent cuts use socket wrench or Turf Groomer knob to turn reel. DANGER To prevent injury, disengage all drives, engage parking brake and stop engine before working in machine or emptying grass catchers.
  • Page 123 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 5002577 Frame, Reel 1000997 Decal, Warning 361877 Decal, Danger 5001098 5 Blade Reel, Right Hand (Shown) 5001097 5 Blade Reel, Left Hand (Opposite) 5003054 7 Blade Reel, Right Hand (Shown)

  • Page 124: Reel Roller, Shields And Catcher

    GREENS KING IV Serial No. All 38.1 Reel Roller, Shields and Catcher 21/22 LF34-28...
  • Page 125 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 364901 Gasket, Motor 1002224 Zerk Bolt 446142 Lockwasher, 3/8 Heavy 400264 Screw, 3/8-16 x 1-1/4” Hex Head 453011 Flat Washer, 3/8 345510 Spacer 557775 Cover, Shaft 446130 Lockwasher, 1/4 Heavy 400104 Screw, 1/4-20 x 1/2”...

  • Page 126: Gear Pump

    GREENS KING IV Serial No. All 39.1 Gear Pump Part Number 2809848 and 2809849 2809848 4 Section Pump Used on Greens King IV 25 26 2809849 5 Section Pump Used on Greens King IV Plus 25 26...
  • Page 127 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 5002464 Front Cover 5002470 Gear Plate 59B 554295 Bearing Plate Assembly 551682 Gear Plate 37B Used on 2809848 551682 Gear Plate 37B Used on 2809849 2810036 Bearing Plate Assembly...

  • Page 128: Spool Valve

    GREENS KING IV Serial No. All 40.1 5 Spool Valve Part Number 116536...
  • Page 129 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes — Cover Plate 2500568 Main Relief Cartridge 2500567 • Relief Seal Kit 2500795 • Shim 0.020 Thick 549748 • O-Ring, Viton 5000020 Section, 4 Way Complete 549626 Clevis 546711...

  • Page 130: Steering Unit

    GREENS KING IV Serial No. All 41.1 Steering Unit Part Number 1001548...
  • Page 131 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 443108 Nut, 5/16-24 Center Lock — Port Cover Seal Ring Seal Ring O-Ring — Relief Valve Assembly Includes Item 42 557734 Dampening Cap 5000426 Port Manifold Spring 503387 Hex Drive Assembly A&D...

  • Page 132: Hydraulic Motor

    GREENS KING IV Serial No. All 42.1 Hydraulic Motor Part Number 122675 Matched Set Matched Set Item Part No. Qty. Description Serial Numbers/Notes 554513 Special Bolt End Cover Bonded Ring Included in Seal Kit Seal Ring Included in Seal Kit Commutator Commutator Ring Manifold...

  • Page 133: O-Ring Seal Chart

    GREENS KING IV PLUS Serial No. All 43.1 O-Ring Seal Chart O-Ring O-Ring Tubing O.D. Thread Size Part Number Hose I.D. 5/16-24 459290 3/16 3/8-24 459291 7/16-20 339896 5/16 1/2-20 459293 9/16-18 339897 3/4-16 339898 7/8-14 339899 1-1/16-12 339900 1-3/16-12...
  • Page 134 Fluids and Compounds Hydraulic Fluid* 5001405 Two 2-1/2 Gallon Container of ISO VG68 Oil 5001404 One 5 Gallon Pail of ISO VG68 Oil 502696 Two 2-1/2 Gallon Container of 10W30 Oil 502693 One 5 Gallon Pail of 10W30 Oil 503409 Two 2-1/2 Gallon Container of ATF Fluid 503407 One 5 Gallon Pail of ATF Fluid...
  • Page 135 INDEX 1000223...... 85 131076 ......90 2500220 ...... 65 2811573 ......91 1000224...... 85 131125 ......45 2500222 ....79 2811599 ......90 1000348...... 35 131126 ......45 2500476 ...... 71 2811602 ......51 1000469...... 71 131145 ......85 2500505 ....101 2811603 ......51 1000480......
  • Page 136 INDEX 3002365.......67 3009841.......69 340830 ......33 354088 ......83 3002388.......67 3009842.......69 342199 ......85 354096 ......83 3002734.......63 3009886.......73 343616 ......97 354807 ......61 3003036.......53 3009932.......75 344996 ....45 357608 ......83 3003105.......89 3009933.......59 345293 ......77 357854 ......83 3003276.......33 3009934.......59 345401 ......
  • Page 137 INDEX 363912......45 472207 ......89 502925 ...... 103 554855 ......103 363913......45 5000020 ....101 503127 ......87 554856 ......103 363962......41 5000021 ....101 503128 ......87 554857 ......103 363995......31 5000022 ....101 503151 ...... 101 555395 ......89 364009......
  • Page 138 Kvalitet, præstation og understøttelse i verdensklasse Qualidade, prestações e assistência de classe mundial O equipamento de Jacobsen é Udstyr fra Jacobsen er bygget i henhold til de krævende construído segundo padrões exactos garantidos standarder, ISO 9001 og ISO 14001-registreringen pela atribuição de ISO 9001 e ISO 14001 på...

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