Jacobsen Greens King IV Service Manual
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Jacobsen Greens King IV Service Manual

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See also: Service Manual , Parts & Maintenance Manual
Parts & Maintenance
Manual
Greens King
62305 – 16 HP Briggs & Stratton
Serial Number 1686 and Up
Greens King
62306 – 18 HP Briggs & Stratton
Serial Number 2013 and Up
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
GB
IV with ROPS
™
IV Plus with ROPS
™
WARNING
®
™
Vanguard
®
™
Vanguard
4279831 Rev A
6
5
9
1 1
1 6
1 5
1 3
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
4
1 0
Engine
Engine
When Performance Matters.
™

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Summary of Contents for Jacobsen Greens King IV

  • Page 1 4279831 Rev A 1 - I N C L U D E S I T E M S 3 - 1 6 Parts & Maintenance Manual Greens King IV with ROPS ™ ® ™ 62305 – 16 HP Briggs & Stratton Vanguard Engine Serial Number 1686 and Up...

  • Page 2: Service Parts

    Jacobsen Dealer. Suggested Stocking Guide To keep your mower fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 3: Table Of Contents

    Table of Contents Safety Maintenance Operating Safety..........4 General............16 Important Safety Notes ........5 Engine ............16 Specifications Engine Oil ............17 Product Identification ........6 Air Filter ............17 Engine .............. 6 Fuel ..............18 Cutting Units: ............ 6 Fuel System ...........

  • Page 4: Safety

    19. Local regulations may restrict the age of the operator. the job. Only use accessories and attachments 20. Operate the machine up and down the face of slopes approved by Jacobsen. (vertically), not across the face (horizontally). Stay alert for holes in the terrain and other hidden 21.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 6: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 62305......Greens King IV, 50 state, 16 hp Always provide the serial number of the unit when ordering gasoline engine, manual steering. replacement parts or requesting service information. Without mowers. 62306......Greens King IV, 50 state, 18 hp ®...

  • Page 7: Mower

    Width - Wheel ..........50.5 (1283) ACCESSORIES AND SUPPORT LITERATURE __________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment. Accessories Reels Orange Touch-up Paint (12 oz.

  • Page 8: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop 3. Long hair, jewelry, or loose fitting clothing may get engine and remove key from ignition switch before tangled in moving parts.

  • Page 9: Bedknife Adjustment

    ADJUSTMENTS BEDKNIFE ADJUSTMENT ___________________________________________________ 1. Read Section 3.2 before making the adjustment. c. When the reel is properly adjusted to the bedknife, the reel will spin freely and you should 2. Start adjustment at the leading end of the reel, be able to cut a piece of newspaper, along the followed by the trailing end.

  • Page 10: Reel Bearing

    ADJUSTMENTS REEL BEARING ___________________________________________________________ Excessive end play or any radial play indicates bad bearings, a weak tension spring, or a backed off nut. 1. Check bearing housing mounting hardware. Tighten or replace components as required. Carefully clean 1-27/32 in. threads with degreaser. (46 mm) 2.

  • Page 11: Leveling Procedure

    ADJUSTMENTS LEVELING PROCEDURE ____________________________________________________ 1. Lower the implements until they are about 1/4 in. (6.35 mm) above the ground. If they are not level with the ground, adjust torsion spring (Z). Clamp WARNING The torsion spring is under extreme tension and will tend to uncoil very rapidly if the clamp is loosened.

  • Page 12: Parking Brake

    ADJUSTMENTS 3.11 PARKING BRAKE _________________________________________________________ Disengage brake lever and measure the distance between nut (AB) and bottom of pivot. Adjust nut so the distance is 3/16 in. (5 mm). 3/16 in. (5 mm) GKV-13 Figure 3L 3.12 INTERLOCK SWITCHES ____________________________________________________ 1.

  • Page 13: Traction Lever

    ADJUSTMENTS 3.14 TRACTION LEVER _________________________________________________________ 1. Remove front cowling and adjust lever to align with the four positions on the instrument panel. 2. Adjust ball joints (AC) on rod (AD) and/or adjust position and number of washers (AE) for proper alignment.

  • Page 14: Choke Control

    ADJUSTMENTS 3.17 CHOKE CONTROL_________________________________________________________ 1. Push choke control knob to the Off Position. 3. Adjust control wire (at the carburetor) then clamp wire housing in place while keeping choke butterfly 2. Set choke lever at carburetor to Off (butterfly open) open and the control knob in the Off position.

  • Page 15: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 16: Maintenance

    Note: The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine. During the break-in period, Jacobsen recommends the following: Drive modestly for the first 25 hours at reduced engine speed.

  • Page 17: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add Gas Engine Dipstick oil as necessary. Perform initial oil change after the first 8 hours of operation. Change oil every 50 hours thereafter.

  • Page 18: Fuel

    MAINTENANCE FUEL ____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an • Fill the fuel tank to within 1 in. (25 mm) of the bottom of approved container. The spout must fit inside the fuel filler the filler neck. neck.

  • Page 19: Battery

    MAINTENANCE BATTERY ________________________________________________________________ Make absolutely certain the ignition switch is OFF and the Always disconnect battery cables from battery before performing any welding operation on the mower. key has been removed before servicing the battery. When installing the battery, always assemble the Positive (RED) (+) battery cable first and the Negative CAUTION (BLACK) (-) battery cable last.

  • Page 20: Hydraulic Hoses

    Refer to Section 6.3 for specific maintenance intervals. Remove drain plug from bottom of main tank and loosen or remove breather cap. Check and clean the The hydraulic reservoir is filled with Jacobsen GreensCare breather cap, replace as necessary. 46 Biodegradable fluid.

  • Page 21: Hydraulic Fluid Filters

    If the Interlock System does not function properly and the problem cannot be corrected, contact an authorized CAUTION Jacobsen Dealer. Always turn the ignition switch to the OFF position and Keep the wire harness and all individual wires away remove the Negative (BLACK) battery cable before from moving parts to prevent damage.

  • Page 22: Wheel Mounting Procedure

    Clean all plastic or rubber trim with a mild soap solution or use commercially available vinyl/rubber cleaners. Repair damaged metal surfaces and use Jacobsen touch-up paint. Wax the equipment for maximum paint protection.

  • Page 23: Backlapping

    MAINTENANCE 4.19 BACKLAPPING____________________________________________________________ 4. Turn backlap key to backlap position and start the engine. Adjust throttle to minimum RPM. DANGER a. Engage lever for reel to be backlapped. Keep the To prevent injury, keep hands, feet, and clothing away other levers in the Off position. from rotating reels.

  • Page 24: Storage

    Clean exterior of engine. Paint exposed metal or apply a light coat of rust preventative oil. Never operate the engine without proper ventilation; exhaust fumes can be fatal when inhaled. For engine protection Jacobsen recommends the use ® . Mix additive of a fuel additive such as STABIL following instructions on container.

  • Page 25: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your authorized Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start.

  • Page 26: Maintenance And Lubrication Charts

    MAINTENANCE AND LUBRICATION CHARTS MAINTENANCE AND LUBRICATION CHARTS GENERAL________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a WARNING manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns. Before you clean, adjust, or repair this mower, disengage all drives, lower implements to the ground, 3.

  • Page 27: Maintenance Charts

    - Manual grease gun with NLGI Grade 2 (Service Class LB). - Engine Oil - See Section 4.3. III - Use Jacobsen GreensCare 46 Biodegradable fluid: Capacity: 5 gallons (19 Liters). Order: Part No. 5003104 -5 gal. (19 liter) pail or...

  • Page 28: Notes

    NOTES NOTES...

  • Page 29: Parts Catalog

    Screw, 1/4-20 x 2” Hex Head TO ORDER PARTS _________________________________________________________ 4. Write your full name and complete address on the 8. Send or bring the order to an authorized Jacobsen order. Dealer. 5. Explain where and how to make shipment.

  • Page 30: Decals

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 1.1 Decals Serial No. 62306 - 2013 and Up IMPORTANT T h i s m a c h i n e u s e s G r e e n s C a r e 4 6 , a b i o d e g r a d a b l e h y d r a u l i c f l u i d .
  • Page 31 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 4179664 Decal, Jacobsen 2810349 Decal, Left Side 4141266 Decal, Oil Light 2810350 Decal, Right Side 3002057 Decal, Ignition Switch 4181865 Decal, Warning 3002053 Decal, Backlap Lockout Switch 3002248...

  • Page 32: Front Cowling

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 2.1 Front Cowling Serial No. 62306 - 2013 and Up 13 / 14...
  • Page 33 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 2810572 Floorboard ● Pad, Right Floorboard ● Pad, Left Floorboard 2811918 Cover, Steering Tower 403753 Screw, 1/4-20 x 1/2” Hex Flange 2811542 Panel, Left Side 2811543 Panel, Right Side...

  • Page 34: Floorboard And Fenders

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 3.1 Floorboard and Fenders Serial No. 62306 - 2013 and Up...
  • Page 35 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 2810572 Floorboard 2810705 Fender, Left Side 2810706 Fender, Right Side 400104 Screw, 1/4-20 x 1/2” Hex Head 453023 Flat Washer, 1/4 445794 Nut, 1/4-20 Spiralock Flange 2811534 Pad Replacement Kit •...

  • Page 36: Seat

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 4.1 Seat Serial No. 62306 - 2013 and Up...
  • Page 37 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 2809868 Skirt, Top 400188 Screw, 5/16-18 x 1” Hex Head 453009 Flat Washer, 5/16 338277 Bracket, Set Mounting 345666 Clamp, Seat Harness 445781 Nut, 5/16-18 Whizlock Flange 4139430...

  • Page 38: Instrument Panel

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 5.1 Instrument Panel Serial No. 62306 - 2013 and Up Instrument Panel Components Lever Stops and Decals Switch Panels Hour Meter 34 35...
  • Page 39 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 361646 Fuse Holder Includes Cap and Panel Nut 361700 Fuse, 6 Amp 364979 Fuse, 20 Amp 366751 Light, Yellow Parking Brake Includes Panel Nut 164194 Light, Red Engine Oil...

  • Page 40: Lower Control Linkage

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 6.1 Lower Control Linkage Serial No. 62306 - 2013 and Up...
  • Page 41 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 116536 Valve, 5 Spool Stack See 35.1 502751 • Kit, Clevis and Cotter Pin 400216 Screw, 5/16-18 x 2-3/4” Hex Head 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex...

  • Page 42: Upper Control Linkage

    GREENS KING IV GAS Serial No. All 7.1 Upper Control Linkage > Change from previous revision...
  • Page 43 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 131786 Bracket, Control Linkage 353994 Block, Left Side 354009 Block, Right Side 400276 Screw, 3/8-16 x 3 in. Hex Head 400274 Screw, 3/8-16 x 2-1/2 Hex Head 446142...

  • Page 44: Pedal Linkage

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 8.1 Pedal Linkage Serial No. 62306 - 2013 and Up...
  • Page 45 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 2811529 Shaft, Brake 352726 Bushing, Brake Pedal Shaft 2810683 Bushing, Shaft 2811528 Spacer, Brake 2809910 Brake Arm 434003 Screw, 5/16-18 x 1” Socket Head 446136 Lockwasher, 5/16 Heavy...

  • Page 46: Wheel Motors And Brakes

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 9.1 Wheel Motors and Brakes Serial No. 62306 - 2013 and Up 16 17...
  • Page 47 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 122675 Wheel Motor See 36.1 463027 • Key 800778 • Nut, 1-20 Hex 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex...

  • Page 48: Frame Bushings

    Serial No. 62305 - 1689 and Up 10.1 Frame Bushings Greens King IV Gas Item Part No. Qty. Description Serial Numbers/Notes Frame, Greens King IV Gas 3007694 • Bushing, 1” Shaft 357999 • Bushing, 7/8” Shaft 503441 • Wheel Motor Mounting Bracket Service of Weldment Only 471227 Grease Fitting, 1/4-28 45°...

  • Page 49: Frame Bushings

    11.1 Frame Bushings Greens King IV Plus Gas Item Part No. Qty. Description Serial Numbers/Notes Frame, Greens King IV Plus Gas 3007694 • Bushing, 1” Shaft 357999 • Bushing, 7/8” Shaft 503441 • Wheel Motor Mounting Bracket Service of Weldment Only 471227 Grease Fitting, 1/4-28 45°...

  • Page 50: Front Frame

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 12.1 Front Frame Serial No. 62306 - 2013 and Up 33 34 34 33 24 24...
  • Page 51 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly See 10.1 or 11.1 for Service 2810689 Angle, Left Side Valve Mount 2810690 Angle, Right Side Valve Mount 400262 Screw, 3/8-16 x 1” Hex Head 446142...

  • Page 52: Rear Frame

    GREENS KING IV GAS Serial No. All 13.1 Rear Frame 37 / 38 9 44 View Rotated 180°...
  • Page 53 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly See 10.1 or 11.1 for service parts 403751 Screw, 5/16-18 x 3/4” Hex Flange 445781 Nut, 5/16-18 Whizlock Flange 4214600 Bracket, Throttle and Choke 132890 Hydraulic Oil Filter See 22.1 for additional service parts...

  • Page 54: Illustration Description

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 14.1 ROPS Serial No. 62306 - 2013 and Up...
  • Page 55 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 4203340 ROPS Assembly 4223360 • ROPS Base 4250895 • Right Side ROPS Tube 4250894 • Left Side ROPS Tube 4223362 • Connector Tube 4223361 • Spacer 446140 Lockwasher, 3/8...

  • Page 56: Steering Axle

    GREENS KING IV GAS Serial No. 62305 -1686 and Up 15.1 Steering Axle Manual Steering Units...
  • Page 57 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly 3007694 Bushing, 1” Shaft 471214 Grease Fitting, 1/4-28 Straight 1004577 Steering Fork 345621 Seal, Steering Shaft 360113 Thrust Washer 345401 Cup, Thrust Bearing 303629 Washer, 1-1/64” x 1-3/8” x 5/64”...

  • Page 58: Steering Axle

    GREENS KING IV GAS Serial No. 62306 - 2013 and Up 16.1 Steering Axle Power Steering Units...
  • Page 59 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly 3007694 Bushing, 1” Shaft 471214 Grease Fitting, 1/4-28 Straight 1004577 Steering Fork 345621 Seal, Steering Shaft 360113 Thrust Washer 345401 Cup, Thrust Bearing 303629 Washer, 1-1/64” x 1-3/8” x 5/64”...

  • Page 60: Manual Steering

    GREENS KING IV GAS Serial No. 62305 - 1686 and Up 17.1 Manual Steering...
  • Page 61 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 354022 Shaft, Manual Steering 463017 Key, 3/16 x 3/4” Woodruff 3002734 Pulley, Front Cable 412015 Screw, 5/16-18 x 5/8” Square Head 353349 Bearing, Self Aligning 400182 Screw, 5/16-18 x 5/8” Hex Head...

  • Page 62: Power Steering Valve

    GREENS KING IV GAS Serial No. 62306 - 2013 and Up 18.1 Power Steering Valve...
  • Page 63 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 2811918 Cover, Steering Tower See 2.1 4203680 Mount, Steering Valve 400294 Screw, 3/8-24 x 3/4” Hex Head 444744 Locknut, 3/8-24 Hex Center 365206 Lock Pin 443810 Nut, 3/8-16 Hex Jam...

  • Page 64: Engine Mounts

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 19.1 Engine Mounts Serial No. 62306 - 2013 and Up...
  • Page 65 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes Engine and Pump Assembly See 20.1 4221982 Mount, Engine 400194 Screw, 5/16-18 x 1-3/4” Hex Head 453009 Flat Washer, 5/16 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex...

  • Page 66: Engine And Pump

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 20.1 Engine and Pump Serial No. 62306 - 2013 and Up 62305 - Greens King IV Units 62306 - Greens King IV Plus Units...
  • Page 67 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes Engine, Briggs & Stratton Vanguard 5000440 • Filter, Engine Oil 5000441 • Filter, Air 5000436 • Filter, Fuel 360970 Clamp, Wire Harness 3008863 Stand Off, M6-1 345666 Clamp, Fuel Hose...

  • Page 68: Fuel Tank

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 21.1 Fuel Tank Serial No. 62306 - 2013 and Up...
  • Page 69 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 390344 Pan, Tank Support 337306 Pad, Neoprene 337295 Pad, Neoprene 400188 Screw, 5/16-18 x 1” Hex Head 453009 Flat Washer, 5/16 445781 Nut, 5/16-18 Whizlock Flange 345666 Clamp, 1/2”...

  • Page 70: Tank Hydraulics

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 22.1 Tank Hydraulics Serial No. 62306 - 2013 and Up...
  • Page 71 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 123077 Tank, Hydraulic 3001393 Hose, Tank to Pump Inside 3001393 Hose, Tank to Pump Outside Used on 62305 3003105 Hose, Tank to Pump Outside Used on 62306 319914...

  • Page 72: Pump To Valve Hydraulics

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 23.1 Pump to Valve Hydraulics Serial No. 62306 - 2013 and Up...
  • Page 73 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 4180906 Pump, 4 Section Gear 62305 Units - See 20.1 4243202 Pump, 5 Section Gear Pump 62306 Units - See 20.1 350947 Fitting, -10 37° x -10 ORB Straight 339899 •...

  • Page 74: Traction Hydraulics

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 24.1 Traction Hydraulics Serial No. 62306 - 2013 and Up 13 14 14 13...
  • Page 75 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 35.1 350947 Fitting, -10 37° x -10 ORB Straight 339899 • O-Ring, -10 ORB 116543 Tube, Valve to Upper Motor Tube Forward Pressure 2500086...

  • Page 76: Front Reel Hydraulics

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 25.1 Front Reel Hydraulics Serial No. 62306 - 2013 and Up...
  • Page 77 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 35.1 342199 Fitting, -6 37° x -8 ORB Straight 339898 • O-RIng, -8 ORB 2500084 Tube, Left Reel Pressure 2500085 Tube, Right Reel Pressure...

  • Page 78: Rear Reel And Lift Hydraulics

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 26.1 Rear Reel and Lift Hydraulics Serial No. 62306 - 2013 and Up...
  • Page 79 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 35.1 342199 Fitting, -6 37° x -8 ORB Straight 339898 • O-RIng, -8 ORB 1000536 Tube, Rear Reel Pressure 1001011 Hose, Center Reel Pressure 360039 Fitting, -8 37°...

  • Page 80: Steering Hydraulics

    GREENS KING IV GAS Serial No. 62306 - 2013 and Up 27.1 Steering Hydraulics Hose Hose Item 6 Item 4 Hose Item 5 Hose Item 10...
  • Page 81 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 4243202 Pump, 5 Section Gear Pump See 20.1 351399 Fitting, -6 37° Flare x -6 ORB 45° 339897 • O-Ring, -6 ORB 4203884 Bundle, Power Steering Hoses 4203883 •...

  • Page 82: Hydraulic Clamps

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 28.1 Hydraulic Clamps Serial No. 62306 - 2013 and Up...
  • Page 83 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 361137 Clamp, Seven Tube 357854 Liner, Tube Clamp 361105 Bracket, Tube Support 400122 Screw, 1/4-20 x 2-1/4” Hex Head 452004 Flat Washer, 1/4 444708 Locknut, 1/4-20 Hex Center 400108 Screw, 1/4-20 x 3/4”...

  • Page 84: Front Lift Arms

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 29.1 Front Lift Arms Serial No. 62306 - 2013 and Up...
  • Page 85 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 460052 Cotter Pin, 3/16 x 1-1/2” 160033 Cam, Left Side Lift 160034 Cam, RIght Side Lift 131675 Lever, Left Side Lift 131498 Lever, Right Side Lift 463017 Key, 3/16 x 3/4” Woodruff 412017 Screw, 5/16-18 x 3/4”...

  • Page 86: Center Lift Arm

    GREENS KING IV GAS Serial No. All 30.1 Center Lift Arm 22 23...
  • Page 87 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly See 10.1 or 11.1 for Service 3007694 • Bushing, 1” Shaft 354039 Pin, Cylinder Mounting 367437 Cotter Pin, 9/64 x 1-1/4” 349213 Bushing, 3/4 2811638 Plate, Hanger...

  • Page 88: Harness Routing

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 31.1 Harness Routing Serial No. 62306 - 2013 and Up Frame Starter Ground Solenoid Instrument Mechanic’s Engine Panel Starter Switch Connections Ignition Switch Seat Switch Harness Hour Meter Shutdown Relay Mow &...
  • Page 89 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 2811599 Harness, Main Wire 3001411 Solenoid Cable 3003773 Clamp, 1/4” See 5.1 361064 Clamp, 5/8” See 12.1 345671 Clamp, 3/4” See 28.1 345666 Clamp, 1/2” See 21.1 345666 Clamp, 1/2”...

  • Page 90: Reel Mounting

    GREENS KING IV GAS Serial No. All 32.1 Reel Mounting...
  • Page 91 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 122786 Lift Yoke, Left Side 122787 Lift Yoke, Right Side 122783 Lift Yoke, Center 5002569 Housing, Swivel See 29.1 or 30.1 3004063 • Spring, Compression 3004975 • Pin, Lift Yoke 422511 •...

  • Page 92: Outer Reel Assembly

    GREENS KING IV GAS Serial No. All 33.1 Outer Reel Assembly...
  • Page 93 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes Inner Reel Assembly See 34.1 1002224 Zerk Bolt 1004990 Rear Roller 3010422 • Roller Shaft 3010712 • Bearing, Roller 3010286 • Seal, Roller 2810043 Shield, Grass 403782 Screw, 1/4-20 x 3/4” Truss Head...

  • Page 94: Inner Reel Assembly

    GREENS KING IV GAS Serial No. All 34.1 Inner Reel Assembly 4181863 4182520 Standard Style Bedknives (Secured with screws) Optional MagKnife Bedknives Part Number Description Part Number Description ▲ 5003150 22” Medium Section 4131005 22” Medium Section 503477 22” High Profile 4131369 22”...
  • Page 95 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 3010293 Stop, Reel 1002256 Bearing Housing 336962 • Seal, Grease 500534 • Bearing, Cup and Cone 471214 • Grease Fitting, 1/4-28 Straight 471240 • Vent Fitting 400192 Screw, 5/16-18 x 1-1/2” Hex Head 441814 Screw, 3/8-16 x 1-3/4”...

  • Page 96: Section Valve

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 35.1 5 Section Valve Serial No. 62306 - 2013 and Up Part No. 116536...
  • Page 97 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes N / S — Cover Plate 2500568 Main Relief Cartridge 2500567 • Relief Seal Kit 2500795 • Shim 0.020 Thick 549748 • O-Ring, Viton 5000020 Section, 4 Way Complete...

  • Page 98: Front Wheel Motor

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 36.1 Front Wheel Motor Serial No. 62306 - 2013 and Up Part Number 122675 8 Matched Set Matched Set...
  • Page 99 GREENS KING IV PLUS GAS Item Part No. Qty. Description Serial Numbers/Notes 554513 Special Bolt N / S End Cover Commutator Vespel Seal Included in Seal Kit Seal Ring Included in Seal Kit N / S Commutator N / S...

  • Page 100: Hydraulic Schematic

    GREENS KING IV GAS Serial No. 62305 - 1686 and Up 37.1 Hydraulic Schematic Greens King IV .37 .37 .37 4 Section Pump Control Valve 1500 psi 1500 psi 1500 psi Traction 1100 psi Center Reel Right Reel Lift/Lower Left Reel 1700 psi .059 Standard...

  • Page 101: Hydraulic Schematic

    GREENS KING IV PLUS GAS Serial No. 62306 - 2013 and Up 38.1 Hydraulic Schematic Greens King IV Plus Steering Valve Steering Cylinder .37 .37 .37 .37 5 Section Pump 921 psi Control Valve 1500 psi 1500 psi 1500 psi...

  • Page 102: Electrical Schematic

    GREENS KING IV GAS Serial No. 62305 - 1689 and Up 39.1 Electrical Schematic Serial No. 62306 - 2013 and Up Parking Brake Light Hour Volt Meter Meter 680 Ω Parking Brake 0.25 W Oil Light Oil Pressure Light Resistor...

  • Page 103: O-Ring Seal Chart

    GREENS KING IV PLUS GAS Serial No. All 40.1 O-Ring Seal Chart O-Ring O-Ring Tubing O.D. Thread Size Part Number Hose I.D. 5/16-24 459290 3/16 3/8-24 459291 7/16-20 339896 5/16 1/2-20 459293 9/16-18 339897 3/4-16 339898 7/8-14 339899 1-1/16-12 339900...
  • Page 104 INDEX 1000223.......77 160006......45 2811411 ...... 33 3007694 ...48 1000224.......77 160033......85 2811425 ....33 ....87 1000348.......39 160034......85 2811426 ....33 3008863 ...... 67 1000514.......53 160040......61 2811429 ...... 61 3009053 ...... 67 1000536.......79 160041......79 2811441 ...... 39 3009234 ...... 85 1000537.......79 160042......79 2811515 ......
  • Page 105 INDEX 350745......91 361113 ......39 400104 ....35 4133016 ......97 350947....73 361114 ......45 400106 ......53 4135654 ....53 351107.... 73 361115 ......39 400108 ......83 4136448 ......79 351108.... 75 361116 ......39 400116 ......83 4136902 ......37 351109....
  • Page 106 INDEX 4250894.......55 446128......67 463019 ....57 554518 ......99 4250895.......55 446130....53 463027 ....47 554519 ......99 4257771....31 44613637 47121445 554520 ......99 4257772....31 ..53 ....85 554752 ......69 4257812.......37 ....87 471216 ....85 555395 ......71 4259671.......69 44614235 471217 ....
  • Page 107 INDEX...
  • Page 108 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

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