Jacobsen Greens King IV Plus Service Manual
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Jacobsen Greens King IV Plus Service Manual

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See also: Service Manual , Parts & Maintenance Manual
Parts & Maintenance
Manual
Greens King
62304 – D722-E3B Kubota
Serial Number 2018 and Up
If incorrectly used, this machine can cause severe injury. Those who use
and maintain this machine should be trained in its proper use, warned of its
dangers, and should read the entire manual before attempting to set up,
operate, adjust, or service the machine.
GB
IV Plus with ROPS
™
®
Engine
WARNING
4279832 Rev A
6
5
9
1 1
1 6
1 5
1 3
7
8
1 8
1 7
1 - I N C L U D E S I T E M S 3 - 1 6
1 9
3
4
1 0
When Performance Matters.
™

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Summary of Contents for Jacobsen Greens King IV Plus

  • Page 1 4279832 Rev A 1 - I N C L U D E S I T E M S 3 - 1 6 Parts & Maintenance Manual Greens King IV Plus with ROPS ™ ® 62304 – D722-E3B Kubota Engine Serial Number 2018 and Up WARNING If incorrectly used, this machine can cause severe injury.

  • Page 2: Service Parts

    Jacobsen Dealer. Suggested Stocking Guide To keep your mower fully operational and productive, Jacobsen suggests you maintain a stock of the more commonly used maintenance items. We have included part numbers for additional support materials and training aids. To order any of the following material: 3.

  • Page 3: Table Of Contents

    Table of Contents Safety Maintenance Operating Safety..........4 General............18 Important Safety Notes ........5 Engine ............18 Specifications Engine Oil ............19 Product Identification ........6 Diesel Air Filter ..........19 Engine .............. 6 Fuel ..............20 Cutting Units ............. 6 Fuel System ...........

  • Page 4: Safety

    Only accessories 20. Never use your hands to search for oil leaks. attachments approved by Jacobsen. Hydraulic fluid under pressure can penetrate the skin and cause serious injury. 7. Stay alert for holes in the terrain and other hidden hazards.

  • Page 5: Important Safety Notes

    Adjustments and maintenance should always be performed by a qualified technician. If additional information or service is needed, contact your Authorized Jacobsen Dealer who is kept informed of the latest methods to service this equipment and can provide prompt and efficient service.

  • Page 6: Specifications

    SPECIFICATIONS SPECIFICATIONS PRODUCT IDENTIFICATION _________________________________________________ 62304......Greens King IV Plus, 17.7 hp Always provide the serial number of the unit when ordering diesel engine, power steering. replacement parts or requesting service information. Without reels. Serial Number ....An identification plate, like the one ®...

  • Page 7: Mower

    Width - Mowing Position........70 (1778) ACCESSORIES & SUPPORT LITERATURE _____________________________________ Contact your area Jacobsen Dealer for a complete listing of accessories and attachments. CAUTION Use of other than Jacobsen authorized parts and accessories may cause personal injury or damage to the equipment. Accessories Reels Orange Touch-up Paint (12 oz.

  • Page 8: Declaration Of Conformity

    Maschinenbezeichnung ▪ Ονομασία μηχανήματος ▪ Gépnév ▪ Denominazione della macchina ▪ Iekārtas nosaukums ▪ Mašinos pavadinimas ▪ Isem tal- Greens King IV Plus Diesel Magna ▪ Nazwa urządzenia ▪ Nome da Máquina ▪ Numele echipamentului ▪ Názov stroja ▪ Naziv stroja ▪ Nombre de la máquina ▪ Maskinens namn Designation ▪...
  • Page 9 Plaats en datum van de verklaring ▪ Deklaratsiooni väljastamise koht ja kuupäev ▪ Vakuutuksen paikka ja päivämäärä ▪ Lieu et date de la déclaration ▪ Jacobsen, A Textron Company Ort und Datum der Erklärung ▪ Τόπος και ημερομηνία δήλωσης ▪ A nyilatkozat kelte (hely és idő) ▪ Luogo e data della dichiarazione ▪...

  • Page 10: Adjustments

    ADJUSTMENTS ADJUSTMENTS GENERAL________________________________________________________________ adjustment cannot be made, contact an authorized Jacobsen Dealer. WARNING 2. Replace, adjust, worn damaged To prevent injury, lower implements to the ground, components. disengage all drives, engage parking brake, stop 3. Long hair, jewelry, or loose fitting clothing may get engine and remove key from ignition switch before tangled in moving parts.

  • Page 11: Bedknife Adjustment

    ADJUSTMENTS BEDKNIFE ADJUSTMENT ___________________________________________________ 1. Read Section 3.2 before making the adjustment. c. When the reel is properly adjusted to the bedknife, the reel will spin freely and you should 2. Start adjustment at the leading end of the reel, be able to cut a piece of newspaper, along the followed by the trailing end.

  • Page 12: Antisway Spring

    ADJUSTMENTS ANTISWAY SPRING________________________________________________________ 1. The antisway spring (C) should be tight but not under stress. 2. Loosen both nuts on the adjusting rod then adjust the rear nut as necessary. 3. When properly adjusted, tighten nuts against bracket. GKV 2 Figure 3E ACCELERATOR PEDAL ____________________________________________________ 1.

  • Page 13: Parking Brake

    ADJUSTMENTS PARKING BRAKE__________________________________________________________ Disengage brake lever and measure the distance between nut (G) and bottom of pivot. Adjust nut so the distance is 3/16 in. (5 mm). 3/16 in. (5 mm) GKV-13 Figure 3H INTERLOCK SWITCHES ____________________________________________________ 1. Refer to the Interlock System check in your Safety & 3.

  • Page 14: Reel Control

    ADJUSTMENTS 3.11 REEL CONTROL __________________________________________________________ Adjust the reel control lever linkage so the reels disengage when they reach the raised position. 1. Remove front cowling and raise mowers. Shift all reel control levers to OFF and stop engine. 2. Adjust link (R) so there is 1/32 to 1/16 in. (0.8 to 1.6 mm) clearance between the bottom of the 1/32 to 1/16 in.

  • Page 15: Leveling Procedure

    ADJUSTMENTS 3.13 LEVELING PROCEDURE ____________________________________________________ 1. Lower the implements until they are about 1/4 in. (6.35 mm) above the ground. If they are not level with the ground, adjust torsion spring (Z). Clamp WARNING The torsion spring is under extreme tension and will tend to uncoil very rapidly if the clamp is loosened.

  • Page 16: Lift Cylinders

    ADJUSTMENTS 3.16 LIFT CYLINDERS __________________________________________________________ 1. Fully extend the front cylinder, then check spacing at the cam roller (U). The dimension should be 7/16 to 9/16 in. (11.1 to 14.2 mm). 2. Loosen nut (V) then grip the very end of the cylinder rod, close to the adjusting nut (point W) and turn until spacing is correct.

  • Page 17: Torque Specification

    All torque values included in these charts are approximate and are for reference only. Use of these torque values is at your sole risk. Jacobsen is not responsible for any loss, claim, or damage arising from the use of these charts.

  • Page 18: Maintenance

    Note: The mower is designed to operate and cut most efficiently at the preset governor setting. Do not change the engine governor settings or overspeed the engine. During the break-in period, Jacobsen recommends the following: 1. During the first 50 hours of operation, a new engine should be allowed to reach an operating temperature of at least 140°F (60°C) prior to operation at full load.

  • Page 19: Engine Oil

    MAINTENANCE ENGINE OIL ______________________________________________________________ Check the engine oil at the start of each day, before starting the engine. If the oil level is low, remove oil filler cap and add oil as required. Diesel Engine Dipstick Perform initial oil change after first 50 hours of operation and every 75 hours thereafter.

  • Page 20: Fuel

    MAINTENANCE FUEL ____________________________________________________________________ Handle fuel with care - it is highly flammable. Use an • Fill the fuel tank to within 1 in. (25 mm) of the bottom of approved container, the spout must fit inside the fuel filler the filler neck. neck.

  • Page 21: Jump Starting

    MAINTENANCE JUMP STARTING __________________________________________________________ Before attempting to “jump start” the mower, check the When connecting jumper cables: condition of the discharged battery. See Section 4.7. 1. Stop the engine on the vehicle with a good battery. 2. Connect RED jumper cable to the positive (+) WARNING terminal on the good battery and to the positive (+) terminal on the “discharged”...

  • Page 22: Hydraulic Hoses

    GreensCare 46 Biodegradable fluid. 4. After oil has drained install drain plug and fill with Jacobsen GreensCare 46 fluid. Drain and replace the hydraulic oil after a major component failure, or if you notice the presence of water 5.

  • Page 23: Hydraulic Oil Filters

    If the Interlock system does not function properly and the problem cannot be corrected, contact an CAUTION authorized Jacobsen Dealer. Always turn the ignition switch off and remove the 3. Keep the wire harness and all individual wires away negative battery cable (Black) before inspecting or from moving parts to prevent damage.

  • Page 24: Wheel Mounting Procedure

    Repair damaged metal surfaces and use Jacobsen NOTICE touch-up paint. Wax the equipment for maximum paint protection. Do not wash any portion of the equipment while it is hot.

  • Page 25: Radiator

    Install cap and tighten securely. add more than one quart at a time, have a authorized Jacobsen Dealer check the cooling system. Check coolant level daily. Radiator should be full and recovery bottle should be up to the cold mark.

  • Page 26: Storage

    MAINTENANCE 4.21 STORAGE________________________________________________________________ General Cutting Units 1. Clean the mower thoroughly and lubricate. Repair 1. Wash the cutting units thoroughly, then repair and and paint damaged or exposed metal. paint any damaged or exposed metal. 2. Inspect the mower, tighten all hardware, replace 2.

  • Page 27: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GENERAL ________________________________________________________________ The troubleshooting chart below lists basic problems that may occur during start-up and operation. For more detailed information regarding the hydraulic and electrical systems contact your area Jacobsen Dealer. Symptoms Possible Causes Action Engine will not start.

  • Page 28: Maintenance & Lubrication Charts

    MAINTENANCE & LUBRICATION CHARTS MAINTENANCE & LUBRICATION CHARTS GENERAL________________________________________________________________ 2. Lubricate with grease that meets or exceeds NLGI Grade 2 LB specifications. Apply grease with a WARNING manual grease gun and fill slowly until grease begins to seep out. Do not use compressed air guns. Before you clean, adjust, or repair this equipment, disengage all drives, lower implements to the ground, 3.

  • Page 29: Maintenance Charts

    32 to 77°F (0 to 25°C) SAE 20W or SAE 10W30/10W40 Below 32° (0°C) SAE10W or SAE 10W30/10W40 III - Use Jacobsen GreensCare 46 Biodegradable fluid: Capacity: 5 gallons (19 Liters). Order Part No. 5003104 containing 5 gal. (19 liter) pail or Part...

  • Page 30: Notes

    NOTES NOTES...

  • Page 31: Parts Catalog

    Screw, 1/4-20 x 2” Hex Head TO ORDER PARTS _________________________________________________________ 1. Write your full name and complete address on the 5. Send or bring the order to an authorized Jacobsen order. Distributor. 2. Explain where and how to make shipment.

  • Page 32: Decals

    22 / 23 ® 11524 WILMAR BLVD, CHARLOTTE, NC 28273 A Textron Company PRODUCT OF U.S.A. 1-800-848-1636 (US) Manufactured under one or more Greens King IV Plus of the following U.S. Patents: XXXXXXX XXXXXXX Diesel XXXXXXX 4181863 8-12 p.s.i. (55-83 kPa)
  • Page 33 4194323 Decal, Patent 4117468 Decal, Noise 4181863 Decal, Read Manual for Service 4111408 Decal, Bio-Fluid 4124704 Decal, Greens King IV Plus 4124706 Decal, Diesel 4257771 Decal, Left Side Jacobsen 4257772 Decal, Right Side Jacobsen 354085 Decal, Tire Inflation Pressure 4199140...

  • Page 34: Front Cowling

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 2.1 Front Cowling 13 / 14...
  • Page 35 4111408 Decal, Bio Fluid 4179664 Decal, Jacobsen 403912 Screw, #10-24 x 5/8” Truss Head 4124704 Decal, Greens King IV Plus 2810437 Bracket, Support 365205 Door, Access ● Included in Pad Replacement Kit 2811534, See 3.1 > Change from previous revision...

  • Page 36: Floorboard And Fenders

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 3.1 Floorboard and Fenders...
  • Page 37 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 2810572 Floorboard 2810705 Fender, Left Side 2810706 Fender, Right Side 400104 Screw, 1/4-20 x 1/2” Hex Head 453023 Flat Washer, 1/4 445794 Nut, 1/4-20 Spiralock Flange 2811534 Pad Replacement Kit •...

  • Page 38: Seat

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 4.1 Seat...
  • Page 39 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 2809868 Skirt, Top 400188 Screw, 5/16-18 x 1” Hex Head 453009 Flat Washer, 5/16 338277 Bracket, Set Mounting 345666 Clamp, Seat Harness 445781 Nut, 5/16-18 Whizlock Flange 4139430 Seat 523357 •...

  • Page 40: Instrument Panel

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 5.1 Instrument Panel Instrument Panel Components Lever Stops and Decals Switch Panels Hour Meter 34 35...
  • Page 41 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 361646 Fuse Holder Includes Cap and Panel Nut 361700 Fuse, 6 Amp 361701 Fuse, 30 Amp 366751 Light, Yellow Parking Brake Includes Panel Nut 164194 Light, Red Engine Oil Includes Panel Nut 3002056 Switch, Micro...

  • Page 42: Lower Control Linkage

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 6.1 Lower Control Linkage...
  • Page 43 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 116536 Valve, 5 Spool Stack See 34.1 502751 • Kit, Clevis and Cotter Pin 400216 Screw, 5/16-18 x 2-3/4” Hex Head 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex 363423 Shaft 461385...

  • Page 44: Upper Control Linkage

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 7.1 Upper Control Linkage...

  • Page 45: See 2.1

    GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 131786 Bracket, Control Linkage 353994 Block, Left Side 354009 Block, Right Side 400276 Screw, 3/8-16 x 3 in. Hex Head 400274 Screw, 3/8-16 x 2-1/2 Hex Head 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 453011...

  • Page 46: Pedal Linkage

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 8.1 Pedal Linkage...

  • Page 47: 446136 5 Lockwasher, 5/16 Heavy

    GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 2811529 Shaft, Brake 352726 Bushing, Brake Pedal Shaft 2810683 Bushing, Shaft 2811528 Spacer, Brake 2809910 Brake Arm 434003 Screw, 5/16-18 x 1” Socket Head 446136 Lockwasher, 5/16 Heavy 443106 Nut, 5/16-18 Hex 353767 Spring, Brake Pedal Return...

  • Page 48: Wheel Motors And Brakes

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 9.1 Wheel Motors and Brakes 16 17...

  • Page 49: Nut, 3/8-24 Hex Jam

    GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 122675 Wheel Motor See 35.1 463027 • Key 800778 • Nut, 1-20 Hex 400416 Screw, 1/2-13 x 2-1/2” Hex Head 446154 Lockwasher, 1/2 Heavy 443118 Nut, 1/2-13 Hex 390742 Dust Shield 501307 Brake Assembly...

  • Page 50: Frame Bushings

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 10.1 Frame Bushings > Change from previous revision...
  • Page 51 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes Frame, Greens King IV Plus Diesel 3007694 • Bushing, 1” Shaft 357999 • Bushing, 7/8” Shaft 503441 • Wheel Motor Mounting Bracket Service of Weldment Only 471227 Grease Fitting, 1/4-28 45°...

  • Page 52: Front Frame

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 11.1 Front Frame 33 34 34 33 24 24...
  • Page 53 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly See 10.1 for Service 2810689 Angle, Left Side Valve Mount 2810690 Angle, Right Side Valve Mount 400262 Screw, 3/8-16 x 1” Hex Head 446142 Lockwasher, 3/8 Heavy 443110 Nut, 3/8-16 Hex 2810437...

  • Page 54: Rear Frame

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 12.1 Rear Frame Starter 37 / 38 9 44 View Rotated 180°...
  • Page 55 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly See 10.1 for service parts 403751 Screw, 5/16-18 x 3/4” Hex Flange 445781 Nut, 5/16-18 Whizlock Flange 2811950 Bracket, Throttle and Glow Plug 132890 Hydraulic Oil Filter See 21.1 for additional service parts 558022 •...

  • Page 56: Rops

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 13.1 ROPS...

  • Page 57: Flat Washer, 3/8

    GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 4203340 ROPS Assembly 4223360 • ROPS Base 4250895 • Right Side ROPS Tube 4250894 • Left Side ROPS Tube 4223362 • Connector Tube 4223361 • Spacer 446140 Lockwasher, 3/8 452008 Flat Washer, 3/8 434039...

  • Page 58: Steering Axle

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 14.1 Steering Axle...
  • Page 59 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly 3007694 Bushing, 1” Shaft 471214 Grease Fitting, 1/4-28 Straight 1004577 Steering Fork 345621 Seal, Steering Shaft 360113 Thrust Washer 345401 Cup, Thrust Bearing 303629 Washer, 1-1/64” x 1-3/8” x 5/64” 163750 Crank, Steering Axle 463019...

  • Page 60: Power Steering Valve

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 15.1 Power Steering Valve...
  • Page 61 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 2811918 Cover, Steering Tower See 2.1 4203680 Mount, Steering Valve 400294 Screw, 3/8-24 x 3/4” Hex Head 444744 Locknut, 3/8-24 Hex Center 365206 Lock Pin 443810 Nut, 3/8-16 Hex Jam 453011 Flat Washer, 3/8 452008...

  • Page 62: Air Filter And Oil Fill Tube

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 16.1 Air Filter and Oil Fill Tube...
  • Page 63 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 4213620 Bracket, Air Cleaner Mounting 440040 Carriage Bolt, 1/4-20 x 5/8” 446130 Lockwasher, 1/4 Heavy 443102 Nut, 1/4-20 Hex 3002388 Bracket, Air Cleaner 400182 Screw, 5/16-18 x 5/8” Hex Head 445781 Nut, 5/16-18 Whizlock 3002365...

  • Page 64: Radiator

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 17.1 Radiator...
  • Page 65 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 4141036 Radiator 4140400 Bracket, Radiator Shroud Mount 4140402 Bracket, Radiator Shroud Support 362535 Screw, M6-1 x 16 mm Hex Head 446130 Lockwasher, 1/4 Heavy 453023 Flat Washer, 1/4 4141192 Shroud, Fan 3009766 Foam, Radiator...

  • Page 66: Engine Mounts

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 18.1 Engine Mounts...
  • Page 67 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes Engine and Pump Assembly See 19.1 4140509 Spacer, Fan 4141024 Fan, 8 Blade 64205-023 Screw, M6-1 x 55 mm Hex Head 446130 Lockwasher, 1/4 Heavy 453023 Flat Washer, 1/4 1004263 Mount, Engine 366884...

  • Page 68: Engine And Pump

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 19.1 Engine and Pump 4 / 5...
  • Page 69 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 4243202 Pump, 5 Section Gear Pump 4186661 • Seal Kit, 5 Section Pump 332588 • Key, 3/16 Square x 1-1/8” 4155760 Bell Housing 4155761 • Coupler Service Kit • • Flange, Flywheel •...

  • Page 70: Fuel Tank

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 20.1 Fuel Tank...
  • Page 71 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 390344 Pan, Tank Support 337306 Pad, Neoprene 337295 Pad, Neoprene 400188 Screw, 5/16-18 x 1” Hex Head 453009 Flat Washer, 5/16 445781 Nut, 5/16-18 Whizlock Flange 345666 Clamp, 1/2” 3009934 Tank, Fuel 361117...

  • Page 72: Tank Hydraulics

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 21.1 Tank Hydraulics...
  • Page 73 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 123077 Tank, Hydraulic 4183180 Hose, Tank to Pump Inside 338291 Hose, Tank to Pump Outside 319914 Clamp, Hose 472207 Plug, 1/2 NPT Square Head 4130472 Filler Cap / Dipstick 4243202 Pump, 5 Section Gear Pump See 19.1...

  • Page 74: Pump To Valve Hydraulics

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 22.1 Pump to Valve Hydraulics...
  • Page 75 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 4243202 Pump, 5 Section Gear Pump See 19.1 350947 Fitting, -10 37° x -10 ORB Straight 339899 • O-Ring, -10 ORB 351399 Fitting, -6 37° Flare x -6 ORB 45° 339897 •...

  • Page 76: Traction Hydraulics

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 23.1 Traction Hydraulics 13 14 14 13...
  • Page 77 GREENS KING IV PLUS Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 34.1 350947 Fitting, -10 37° x -10 ORB Straight 339899 • O-Ring, -10 ORB 116543 Tube, Valve to Upper Motor Tube Forward Pressure 2500086...

  • Page 78: Front Reel Hydraulics

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 24.1 Front Reel Hydraulics...
  • Page 79 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 34.1 342199 Fitting, -6 37° x -8 ORB Straight 339898 • O-RIng, -8 ORB 2500084 Tube, Left Reel Pressure 2500085 Tube, Right Reel Pressure 1000223 Hose, Front Reel Pressure 361165...

  • Page 80: Rear Reel And Lift Hydraulics

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 25.1 Rear Reel and Lift Hydraulics...
  • Page 81 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 116536 5 Spool Valve See 34.1 342199 Fitting, -6 37° x -8 ORB Straight 339898 • O-RIng, -8 ORB 4201504 Tube, Center Reel Pressure 1001011 Hose, Center Reel Pressure 360039 Fitting, -8 37°...

  • Page 82: Steering Hydraulics

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 26.1 Steering Hydraulics Hose Item 4 Hose Item 10 Hose Item 6 Hose Item 5...
  • Page 83 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 4243202 Pump, 5 Section Gear Pump See 19.1 351399 Fitting, -6 37° Flare x -6 ORB 45° 339897 • O-Ring, -6 ORB 4203884 Bundle, Power Steering Hoses 4203883 • Hose, Pump to Steering Valve Steering Valve Port P 4203881 •...

  • Page 84: Hydraulic Clamps

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 27.1 Hydraulic Clamps...
  • Page 85 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 361137 Clamp, Seven Tube 357854 Liner, Tube Clamp 361105 Bracket, Tube Support 400122 Screw, 1/4-20 x 2-1/4” Hex Head 452004 Flat Washer, 1/4 444708 Locknut, 1/4-20 Hex Center 400108 Screw, 1/4-20 x 3/4”...

  • Page 86: Front Lift Arms

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 28.1 Front Lift Arms...
  • Page 87 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 460052 Cotter Pin, 3/16 x 1-1/2” 160033 Cam, Left Side Lift 160034 Cam, RIght Side Lift 131675 Lever, Left Side Lift 131498 Lever, Right Side Lift 463017 Key, 3/16 x 3/4” Woodruff 412017 Screw, 5/16-18 x 3/4”...

  • Page 88: Center Lift Arm

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 29.1 Center Lift Arm 22 23...
  • Page 89 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes Frame Assembly See 10.1 for Service 3007694 • Bushing, 1” Shaft 354039 Pin, Cylinder Mounting 367437 Cotter Pin, 9/64 x 1-1/4” 349213 Bushing, 3/4 471216 Grease Fitting, 1/4-28 Short Straight 4271775 Rear Lift Cylinder 4276851...

  • Page 90: Harness Routing

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 30.1 Harness Routing Frame Starter Ground Solenoid Glow Plug Fuse Fuel Glow Plug Solenoid Switch Instrument Mechanic’s Engine Panel Switch Connections Ignition Switch Seat Switch Harness Hour Meter Engine Connections Temp Sender Dynamo...
  • Page 91 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 2811573 Harness, Main Wire 1004908 Wire, Starter to Harness 3003773 Clamp, 1/4” See 5.1 345671 Clamp, 5/8” See 11.1 345671 Clamp, 3/4” See 27.1 345666 Clamp, 1/2” See 20.1 345666 Clamp, 1/2”...

  • Page 92: Reel Mounting

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 31.1 Reel Mounting...
  • Page 93 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 122786 Lift Yoke, Left Side 122787 Lift Yoke, Right Side 122783 Lift Yoke, Center 5002569 Housing, Swivel See 28.1 or 29.1 3004063 • Spring, Compression 3004975 • Pin, Lift Yoke 422511 •...

  • Page 94: Outer Reel Assembly

    GREENS KING IV DIESEL Serial No. All 32.1 Outer Reel Assembly...
  • Page 95 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes Inner Reel Assembly See 33.1 1002224 Zerk Bolt 1004990 Rear Roller 3010422 • Roller Shaft 3010712 • Bearing, Roller 3010286 • Seal, Roller 2810043 Shield, Grass 403782 Screw, 1/4-20 x 3/4” Truss Head 453023 Flat Washer, 1/4 446130...

  • Page 96: Inner Reel Assembly

    GREENS KING IV DIESEL Serial No. All 33.1 Inner Reel Assembly 4181863 4182520 Standard Style Bedknives (Secured with screws) Optional MagKnife Bedknives Part Number Description Part Number Description ▲ 5003150 22” Medium Section 4131005 22” Medium Section 503477 22” High Profile 4131369 22”...
  • Page 97 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 3010293 Stop, Reel 1002256 Bearing Housing 336962 • Seal, Grease 500534 • Bearing, Cup and Cone 471214 • Grease Fitting, 1/4-28 Straight 471240 • Vent Fitting 400192 Screw, 5/16-18 x 1-1/2” Hex Head 441814 Screw, 3/8-16 x 1-3/4”...

  • Page 98: Section Valve

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 34.1 5 Section Valve Part No. 116536...
  • Page 99 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes N / S — Cover Plate 2500568 Main Relief Cartridge 2500567 • Relief Seal Kit 2500795 • Shim 0.020 Thick 549748 • O-Ring, Viton 5000020 Section, 4 Way Complete 549626 Clevis 546711...

  • Page 100: Front Wheel Motor

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 35.1 Front Wheel Motor Part Number 122675 8 Matched Set Matched Set...
  • Page 101 GREENS KING IV DIESEL Item Part No. Qty. Description Serial Numbers/Notes 554513 Special Bolt N / S End Cover  Commutator Vespel Seal Included in Seal Kit  Seal Ring Included in Seal Kit N / S Commutator N / S Commutator Ring N / S Manifold...

  • Page 102: Hydraulic Schematic

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 36.1 Hydraulic Schematic Steering Valve Steering Cylinder .37 .37 .37 .37 5 Section Pump 921 psi Control Valve 1500 psi 1500 psi 1500 psi Traction 1100 psi Center Reel Left Reel Right Reel Lift/Lower...

  • Page 103: Electrical Schematic

    GREENS KING IV DIESEL Serial No. 62304 - 2018 and Up 37.1 Electrical Schematic Parking Brake Hour Volt Temperature Light Meter Meter Gauge 680 Ω Parking Temperature Oil Light Oil Pressure Brake Sending 0.25 W Sender Light Unit Resistor Switch Traction Backlap Brake...

  • Page 104: O-Ring Seal Chart

    GREENS KING IV DIESEL Serial No. All 38.1 O-Ring Seal Chart O-Ring O-Ring Tubing O.D. Thread Size Part Number Hose I.D. 5/16-24 459290 3/16 3/8-24 459291 7/16-20 339896 5/16 1/2-20 459293 9/16-18 339897 3/4-16 339898 7/8-14 339899 1-1/16-12 339900 1-3/16-12 459296 1-5/16-12 339901...
  • Page 105 INDEX 1000223...... 79 162572 ......45 2811542 ...... 35 303629 ... 59 1000224...... 79 162720 ......41 2811543 ...... 35 304392 ......43 1000348...... 41 162721 ......41 2811547 ...... 61 306320 ......49 1001010...... 41 162725 ......73 2811573 ...... 91 306828 ....53 1001011......
  • Page 106 INDEX 351399.... 75 361174......71 400112 .... 63 4140395 ...... 65 351956......49 361474......77 400116 ......85 4140396 ...... 65 352726....45 361646....41 400118 ......85 4140398 ...... 63 353767......47 361700......41 400120 ......85 4140400 ...... 65 353868......49 361701....41 400122 ......85 4140402 ......
  • Page 107 INDEX 4205183...... 33 444306 ......41 458039 ......59 523357 ......39 4205503...... 69 444310 ....41 458433 ....87 546229 ....53 4206460...... 39 444312 ......55 459290 ...... 104 546516 ......49 4209363...... 71 444708 ....69 459291 ...... 104 546709 ......99 4209367....
  • Page 108 Equipment from Jacobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations. A worldwide dealer network and factory trained technicians backed by Genuine Jacobsen Parts provide reliable, high-quality product support.

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