Arctic Cat 2258-642R Operation, Installation, Maintenance And Parts Manual
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Arctic Cat 2258-642R Operation, Installation, Maintenance And Parts Manual

Arctic Cat 2258-642R Operation, Installation, Maintenance And Parts Manual

Atv track kit
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ATV TRACK KIT
Operator's Manual
Installation Instructions

Service Instructions

Replacement Parts List
S H A RE O U R PA S SI O N .
• Track Assembly Kits (p/n 1436-204)
• Mounting Assembly Kits (p/n 1436-205)
Effective Date: April, 2009
TM
p/n 2258-642R

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Summary of Contents for Arctic Cat 2258-642R

  • Page 1: Service Instructions

    2258-642R ATV TRACK KIT Operator’s Manual Installation Instructions Service Instructions Replacement Parts List • Track Assembly Kits (p/n 1436-204) • Mounting Assembly Kits (p/n 1436-205) Effective Date: April, 2009 S H A RE O U R PA S SI O N .

  • Page 2: Limited Warranty

    ATV or will damage the ATV. Arctic Cat does not assume any liability for inci- dental or consequential damages. Arctic Cat will repair or replace, at its own option, any parts that are found to be warrantable in material or workmanship. The repair work MUST be done by an authorized Arctic Cat ATV dealer.

  • Page 3: Table Of Contents

    The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED. ! WARNING Failure to follow WARNING instructions could result in severe injury or death to the ATV operator, a bystander, or a person inspect- ing or repairing the ATV. ! CAUTION A CAUTION indicates special precautions that must be taken to avoid damage to the ATV and/or the Tracks.

  • Page 4: Service Parts

    Description Ref. No. Description 0541-758 Track 2411-084 Decal (Right-Side Front) 0423-947 Lock Washer 2411-085 Decal (Left-Side Front) 2411-082 VIN Plaque (Arctic Cat) 2411-086 Decal (Right-Side) 0541-815 Wheel w/o Rubber (5.66-in.) 2411-087 Decal (Left-Side) 0541-816 Wheel (10-in.) 2411-083 Decal (Warning) 0541-817 Wheel w/Rubber (5.66-in.)
  • Page 5 Hex Bolt (1.0 x 20 mm) 0541-817 Wheel w/Rubber (5.66-in.) 0423-956 Hex Bolt w/Nylon Patch (1.5 x 100 mm) 1441-864 Sprocket (Arctic Cat) 0423-957 Hex Bolt (1.5 x 100 mm) 0541-818 Tensioner Pivot 0423-958 Hex Bolt (1.75 x 160 mm)
  • Page 6 Front Mounting Bracket Kit Assembly (p/n 0541-796) - Right (p/n 0541-797) - Left NOTE: The Qty column reflects the total number of components in both kits. Ref. No. Description Ref. No. Description 1441-870 Spacer (Thick) - Ball Joint 0423-971 Carriage Bolt (60 mm) 1441-871 Spacer (Thin) - Ball Joint 0423-972...
  • Page 7 Rear Mounting Bracket Kit Assembly (p/n 0541-798) - Right (p/n 0541-799) - Left NOTE: The Qty column reflects the total number of components in both kits. Ref. No. Description Ref. No. Description 1441-872 Spacer 0423-971 Carriage Bolt (60 mm) 1441-873 Bushing 0423-973 Hex Nut...

  • Page 8: Installation/Adjustment Instructions

    A. Place the mount plate into position on top of the lower A-arm; then install two 60 mm carriage NOTE: See an authorized Arctic Cat ATV dealer bolts into the top square holes of the plate. for the required Clutch Kit (p/n 1436-332 - 650/700 models) or Clutch Kit (p/n 1436-333 - 1000 model).

  • Page 9: Installing Rear Track Kit

    ATV-1171A 7. Rotate the anti-rotational device until the hole in the extremity is aligned with the hole in the frame; ATV-1175 then secure with the hex bolt (threads coated with H. Place the thick spacers onto the carriage bolt blue Loctite #242), lock washer, flat washer, and (from step B);...
  • Page 10 4. Install the rear A-arm bracket and the anti-rota- tional device on the rear suspension A-arm using the following procedure. A. Place the mount plate into position on top of the lower A-arm; then place the mount beneath the A-arm. ATV-1174 F.

  • Page 11: Adjusting Front Track

    ATV-1172A ATV-1147A 6. Rotate the anti-rotational device until the hole in 3. Using a 9/16-in. open end wrench on the notches, the extremity is aligned with the hole in the frame; rotate the guiding axle to adjust steering effort. then secure with the hex bolt (threads coated with NOTE: Rotating the guiding axle clockwise blue Loctite #242), lock washer, flat washer, and (screwing in) will raise the rear of the track making...

  • Page 12: Adjusting Rear Track

    ATV-1145A ATV-1143A 5. Rotate the adjustment bolt until a track deflection Adjusting Rear Track of 19 mm (3/4 in.) at 9 kg (20 lb) force is attained. NOTE: Adjustments can be made by the ATV owner if qualified to do so. If the owner does not feel qualified, take the ATV to an authorized Arctic Cat ATV dealer for this service.

  • Page 13: Operation

    Periodically apply the brakes while operating to remove the ice film. NOTE: See an authorized Arctic Cat ATV dealer for the required Clutch Kit (p/n 1436-332 - 650/700 models) or Clutch Kit (p/n 1436-333 - 1000 model).

  • Page 14: Replacing Sprocket And Main Axle

    ATV-1167A ATV-1142A 3. Loosen the adjustment bolt; then remove the pivot axles. ATV-1176A ! CAUTION Do not over-tighten the track or performance loss ATV-1165 and/or component damage may occur. 4. Rotate the tensioner pivot inward and remove the track. NOTE: After 2-3 hours of operation on a new track, check and/or adjust track tension.

  • Page 15: Replacing Wheels (Large)

    6. Pull the frame assembly straight out and away from the sprocket/main axle assembly. ATV-1162 ATV-1159 7. Remove the four nuts and bolts securing the sprocket to the main axle. Retain all flat washers for assembling purposes. NOTE: At this point, assemble the sprocket/main axle assembly with determined new components.

  • Page 16: Replacing Wheels (Small External)

    5. Place the new wheel into position on the frame; then secure with the hex bolt and flat washer. Tighten to 20 ft-lb. 6. Tighten the track tension adjustment bolt until a track deflection of 19 mm (3/4 in.) at 9 kg (20 lb) force is attained.

  • Page 17: Replacing Main Axle Bearing And Seal

    NOTE: Lubricate the main axle bearing with a 7. Tighten the track tension adjustment bolt until a track deflection of 19 mm (3/4 in.) at 9 kg (20 lb) good quality bearing grease. force is attained. Tighten the jam nut securely. 11.

  • Page 18: Replacing Anti-Rotational Device (Rear)

    Preparation for Storage 1. Thoroughly clean off any dirt prior to storage. 2. Store on a level location to ensure its stability. 3. Do not put additional weight on the ATV. 4. Store ATV in a clean, dry place. 5. Do not store near a heat source. Preparation after Storage 1.

  • Page 19: Owner Registration

     Review with the customer the Service Parts availability. Prior to delivery to the customer, do the following:  Record the Serial Number for the Arctic Cat Product.  Complete this form which is also available on Cat Tracker and fax form to 218-681-9859.
  • Page 20 NOTES...
  • Page 21 NOTES...
  • Page 22 NOTES...
  • Page 24 Printed in U.S.A. ® ™Trademarks of Arctic Cat Inc. Thief River Falls, MN 56701 p/n 2258-642R...

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