Titan 449-700 Owner's Manual
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Titan 449-700 Owner's Manual

Titan 449-700 Owner's Manual

Gas/dc electric/ac electric airless sprayer
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OWNER'S MANUAL
FOR PROFESSIONAL
USE ONLY
313 - 1018
0199
DO NOT USE EQUIPMENT BEFORE READING THIS MANUAL
PowrTwin 5500™
PowrTwin 5500™ Airless Sprayer
WARNING HIGH PRESSURE DEVICE
Model Number 449-700 Gas
Model Number 449-704 DC Electric
Model Number 449-706 AC Electric
This manual contains important warnings and instructions.
Please read and retain for reference. Never operate this unit unless it is properly grounded.

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Summary of Contents for Titan 449-700

  • Page 1 DO NOT USE EQUIPMENT BEFORE READING THIS MANUAL PowrTwin 5500™ PowrTwin 5500™ Airless Sprayer WARNING HIGH PRESSURE DEVICE Model Number 449-700 Gas Model Number 449-704 DC Electric Model Number 449-706 AC Electric This manual contains important warnings and instructions. Please read and retain for reference. Never operate this unit unless it is properly grounded.

  • Page 2: Table Of Contents

    More than 75,000 of these pumps are in make you money year after year. We thank you for your purchase operation around the world. and welcome you to our large and growing family of Titan/Speeflo PowrTwin 5500™ offers other cost saving features: users.

  • Page 3: Specifications

    SPECIFICATIONS Gas Powered Units Delivery (GPM) (LPM) Cycle Rate (Gallon) (Liter) 14.5 Cycles per Minute (Maximum) Maximum Tip Size - 1 Gun .043" Maximum Tip Size - 2 Guns .033" Maximum Tip Size - 3 Guns .023" Pressure Range (psi) 400 - 3300 Pressure Range (bar) 28 - 228...
  • Page 4 Your sprayer has the English language Warning Label shown on Page 5 in the location indicated below. If you require this label in French, German, or Spanish, or require additional English labels, order directly from Titan free of charge. Call toll free 1-800-526-5362.

  • Page 5: Safety Warnings

    DO NOT USE EQUIPMENT BEFORE READING THIS SECTION WARNING HIGH PRESSURE SPRAY CAN CAUSE SERIOUS INJURY Maximum Working Pressure 3300 psi, 228 bar An airless spray gun requires that fluid be the following: plug is necessary, do not connect the ground- introduced to it at very high pressure.
  • Page 6 NO USE EL EQUIPO ANTES DE LEER ESTA SECCION ADVERTENCIA LA ROCIADURA A PRESION ALTA PUEDE CAUSAR LESION GRAVE. Presión de Trabajo Máxima 3300 libras por pulgada cuadrada (psi), 228 bar Una pistola rociadora sin aire requiere que se le 4) Antes de lavar el sistema, siempre quite la un circuito de tensión nominal de 120 voltios y introduzca líquido a presión muy alta.
  • Page 7 NE PAS UTILISER LE MATERIEL AVANT D’AVOIR LU CETTE SECTION ATTENTION! LES PULVERISATEURS A HAUTE PRESSION PEUVENT PROVOQUER DE SERIEUSES LESIONS Pression de travail maximale: 3300 psi — 228 bar Le liquide introduit dans un pistolet pulvérisateur soupape de surpression. règlements locaux.

  • Page 9: Setup

    SET UP 5. Fill the Wet-Cup 1/2 full with Titan/Speeflo's Piston Lube, Part No. 700-925, supplied by the factory. This extends packing life. WARNING: READ, UNDERSTAND AND FOLLOW ALL WARN- 6. Electric Models - Use a 20 amp service outlet. Always locate INGS ON PAGES 4 - 7 BEFORE STARTING OR OPERATING the AC electric model within 10 to 15 feet of the service outlet.

  • Page 10: Startup

    Maintenance Instructions on Page 11 for changing or adding ting down. Follow the steps below: hydraulic fluid. Do not overfill. Use only Titan/Speeflo Coolflo™ 1. Engage the gun trigger lock. Hydraulic Fluid, Part No. 430-361.

  • Page 11: Maintenance

    1. Check the hydraulic fluid daily. It should read "Full" on the dip- stick. If it is low, add only Titan/Speeflo Coolflo™ Hydraulic Fluid, Part # 430-361. Never add or change hydraulic fluid except in a clean dust free area. Contamination of the hydraulic fluid will short- en Hydraulic pump life and may void warranty.
  • Page 12 HYDRAULIC MOTOR & FLUID PUMP SERVICE See Page 22 for maintenance and service instructions on the reci- procating hydraulic motor and Page 26 for the fluid pump. BASIC ENGINE MAINTENANCE • For detailed engine maintenance and technical specifications refer to the separate Honda engine manual. •...

  • Page 13: Airless Spraying

    TROUBLESHOOTING AIRLESS GUN PROBLEM PROBABLE CAUSE REMEDY Spitting gun 1. Air in system 1. Inspect connections for air leaks 2. Dirty gun 2. Disassemble and clean 3. Needle assembly out of adjustment 3. Inspect and adjust 4. Broken or chipped seat 4.

  • Page 14: Spray Patterns

    TROUBLESHOOTING GUIDE: SPRAY PATTERNS CONDITION POSSIBLE CAUSE CORRECTION TAILS Inadequate fluid delivery. Fluid not atomizing correctly. Increase fluid pressure. Change to smaller tip orifice size. Reduce fluid viscosity. Reduce hose length. Clean gun and filter(s). Reduce number of guns using pump. HOUR GLASS Inadequate fluid delivery.

  • Page 15: Hydraulic Motors

    TROUBLESHOOTING GUIDE HYDRAULIC MOTORS CONDITION POSSIBLE CAUSE CORRECTION Oil motor stalls at bottom. Fluid pump piston seat unthreaded. If connecting rod is okay, remove cylinder head plug and pop valve down. Replace plug and start (No unusual heat problems.) machine. If machine cycles up and stops at bottom again, then problem is piston seat on fluid pump. Check piston seat.

  • Page 16: Parts List, Drawings And Service Instructions Model Descriptions / Major Components

    PowrTwin 5500™ Major Components GAS MODELS GAS MODELS ITEM PART HONDA HONDA DESCRIPTION 449-700 449-709 235-143 Motor/Pump Assembly Hydraulic System Cart Assembly 506-130 Convertokit, 5.5 HP, Honda, Gasoline 930-515 Filter Assembly, Outlet Manifold 840-211 Bleed Line Assembly w/Valve 103-826 Syphon Hose Assembly,...
  • Page 17 PowrTwin 5500™ PowrTwin 5500™ Gas Convertokits AC - Electric Convertokit 506-130 GAS CONVERTOKIT AC - ELECTRIC CONVERTOKITS ITEM PART ITEM PART 506-249 506-248 DESCRIPTION QUANTITY DESCRIPTION 860-552 Screw 860-501 Nut, Stop 860-004 Washer, Flat 860-002 Washer, Lock 980-331 Engine, Gas 5.5 HP, Honda 860-004 Washer, Flat 980-307...

  • Page 18: Power Convertokits

    PowrTwin 5500™ DC - Electric Convertokits DC - ELECTRIC CONVERTOKITS 508-211 508-205 508-210 115 V 220 V ITEM PART 115 V DESCRIPTION 978-350 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 115 V 978-351 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 220 V 978-384 Motor, DC-Electric, 2 HP, 50 / 60 Hz, 115 V CSA approved...
  • Page 19 PowrTwin 5500™ Electric Convertokits - Service Instructions WARNING: Before servicing the electric motor, follow the Pressure Relief Procedure on Page 10. Once you have completed this procedure, unplug the power supply cord. Failure to reduce pressure can result in serious injury. Observe all warnings. Note: Brushes should be replaced when they are worn to less than 1/2 inch.

  • Page 20: Cart Assembly

    PowrTwin 5500™ Cart Assembly CART ASSEMBLY CART ASSEMBLY (Continued) ITEM PART ITEM PART DESCRIPTION QUANTITY DESCRIPTION QUANTITY 590-502 Handle 870-004 Washer 590-508 Roll Pin 570-010 Key, Cotter 590-507 Snap Button 670-109 Wheel 590-504 Sleeve 449-145 Spacer 590-506 Washer 590-525 Frame 856-921 Screw 785-007...

  • Page 21: Hydraulic System

    PowrTwin 5500™ Hydraulic System ITEM PART DESCRIPTION QUANTITY 420-250 Tubing, 449-126 Hose Clamp 431-042 Connector, Tube 192-228 Elbow 448-243 Adjustment Knob 449-502 Pump, Hydraulic 448-492 Key, Pump (.125 x .125 x 1) 449-172 Pulley/Fan Assembly 860-520 Set-Screw 449-604 Cover, Tank 859-001 Washer 858-621...

  • Page 22: Hydraulic Motor

    PowrTwin 5500™ Hydraulic Motor Hydraulic Motor Service Instructions DISASSEMBLY TORQUE HED PLUG TO15 TORQUE FLEX LOCKNUT 1. Disconnect the high pressure hose line from the Elbow (23) on FT-LB (219 N/m) TO 10 FT-LB (146 N/m) the back of the rotary pump. See Page 21 of the Hydraulic DO NOT OVERTIGHTEN USE BLUE LOCTITE System.

  • Page 23: Hydraulic Motor

    PowrTwin 5500™ Hydraulic Motor ITEM PART CAUTION: Do not use Piston Lube pump packing lubricant. It is a DESCRIPTION QUANTITY solvent and will severely damage seals and O-Rings of the 235-018 Retainer, Trip 141-007 O-Ring hydraulic motor. 325-005 Spring, Trip 569-016 Ball, SS Gently push the Spool Sleeve Set (5) into Cylinder Head (11) using...

  • Page 24: Fluid Pump

    PowrTwin 5500™ 8. Prelubricate the piston and valve rod assembly with Coolflo™ Hydraulic Fluid, Part No. 430-361. Install Piston Rod (21) into Fluid Pump Motor Pump Block (25) with a gently pushing and rotating motion to work the Piston Rod (21) in through the Seal (24). 9.
  • Page 25 The use of Titan/Speeflo Piston Lube, Part # 700-925, is recommended as an upper packing lubricant. DO NOT SUBSTITUTE OIL, WATER, OR SOLVENT for an upper packing lubricant.
  • Page 26 NOTE: It is not necessary to overtighten foot valve and cylinder into pump block. O-Ring seals perform sealing function without excessive tightening. Full thread engagement is sufficient. The Foot Valve may be rotated back up to 1/2 turn from full engage- ment for convenient hose position.

  • Page 27: Bleed Line/Syphon Hose

    Inlet Accessories 840-211 BLEED LINE ASSEMBLY WITH VALVE ITEM PART Hoses and Valves DESCRIPTION QUANTITY 944-620 Bleed Valve 103-111 Bleed Line Assembly 539-078 Hose Assembly 103-117 Tube 944-620 BLEED VALVE ASSEMBLY ITEM PART DESCRIPTION QUANTITY 944-005 Knob 860-721 Nut, Lock 944-023 Valve Stem 944-004...

  • Page 28: Outlet Manifold Filter Assembly

    Outlet Accessories 930 Outlet Manifold Filter Assembly with Check Valve OUTLET MANIFOLD FILTER ASSEMBLY W/CHECK VALVE ITEM PART 930-514 930-515 930-516 DESCRIPTION 930-937 Filter Cap Assembly 930-020 Spring 930-005 Filter Element, 5 M, w/ball 930-006 Filter Element, 50 M, w/ball 930-007 Filter Element, 100 M, w/ball Gasket, PTFE (Thick)
  • Page 29 5. Inspect the PTFE Gaskets (4, 5) and O-Ring for deformity, nicks, Outlet Accessories cuts, etc. Replace as required. 930 Outlet Manifold Filter Assembly with Check Valve REASSEMBLY NOTE: The PTFE O-Ring (6) and PTFE Gaskets (4, 5)l are conveniently packaged in Service Kit, Part No. 930-050. OPERATION The 930 Series Outlet Manifold Filter has a built in spring actuated After inspecting and cleaning all parts,...

  • Page 30: Key Accessories & Service Kits

    PowrTwin 5500™ Outlet Accessories (Optional) Gun Manifold Assemblies GUN MANIFOLD ASSEMBLIES ITEM PART 975-111 975-311 975-200 975-300 1-GUN ADD-ON KIT DESCRIPTION 1-GUN ADD-ON 1-GUN ADD-ON ADD-A-GUN KIT ADD-A-GUN KIT 1/4" 3/8" 1/4" 3/8" 814-002 Nipple, Hex 814-004 Nipple, Hex 940-553 Valve, Ball 941-555 Valve, Ball...
  • Page 31 Key Accessories and Service Kits SAE O-RING FITTING INSTALLATION These items may be purchased separately from your local TITAN/SPEEFLO distributor. PART NO. DESCRIPTION 103-826 Syphon Hose Assembly with Rock Catcher 1" x 4-1/2"' 103-827 Syphon Hose Assembly with Rock Catcher 1"...

  • Page 32: Warranty

    The terms of this warranty con- by Titan Tool Inc. Titan Tool Inc. shall not be liable for damage or wear stitute purchaser's sole and exclusive remedy. In no case shall Titan caused by incompatibility with Titan Tool Inc.

This manual is also suitable for:

449-704449-706Powrtwin 5500

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