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APPLICATION
The unit performance is conceived so that its use is possible on building sites for small- to middle-area dispersion work.
EXAMPLES OF OBJECTS TO BE SPRAYED
The sprayer is able for all common varnishing jobs like doors, door frames, balustrades, furniture, woodencladding, fences, radiators (heating) and steel parts.
COATING MATERIALS
PROCESSIBLE COATING MATERIALS
Pay attention to the Airless quality of the coating materials to be processed.
Dilutable lacquers and paints or those containing solvents, twocomponent coating materials, dispersions, latex paints, release agents, oils, undercoats, primers, and fillers. No other materials should be used for spraying without Titan's approval.
FILTERING
Despite suction filter and insertion filter in the spray gun, filtering of the coating material is generally advisable. Stir coating material before commencement of work.
Attention: Make sure, when stirring up with motordriven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact, lead to interruption of operation.
VISCOSITY
With this unit it is possible to process highly viscous coating materials of up to around 20.000 MPa·s.
If highly viscous coating materials cannot be taken in by suction, they must be diluted in accordance with the manufacturer's instructions.
TWO-COMPONENT COATING MATERIAL
The appropriate processing time must be adhered to exactly. Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials.
COATING MATERIALS WITH SHARP-EDGED ADDITIONAL MATERIALS
These have a strong wear and tear effect on valves, high-pressure hose, spray gun and tip. The durability of these parts cane be reduced appreciably through this.
EXPLANATORY DIAGRAM IMPACT 440
LEGEND FOR EXPLANATORY DIAGRAM IMPACT 440
TECHNICAL DATA
Voltage | |
220~240 VAC, 50/60 Hz | |
Max. current consumption | |
4.5 A | |
Power Cord | |
6 m long, 3 x 1.5 mm² | |
Acceptance capacity | |
1035 Watt | |
Max. operating pressure | |
221 bar (22.1 MPa) | |
Volume flow at 12 MPa (120 bar) with water | |
2.0 l/min | |
Max tip size | |
0.023 inch – 0.58 mm | |
Max. temperature of the coating material | |
43°C | |
Max viscosity | |
20.000 MPa·s | |
Weight | |
17.9 kg | |
Special high-pressure hose | |
DN 6 mm, 15 m, connection thread M 16 x 1.5 | |
Dimensions (L X W X H) | |
437 x 363 x 416 mm | |
Altitude | |
This equipment will operate correctly up to 2000 m above mean sea level | |
Vibration | |
Spray gun does not exceed 2.5m/s2 | |
Max sound pressure level | |
80 dB* |
* Place of measurement: 1 m distance from unit and 1.60m above floor, 12 MPa (120 bar) operating pressure, reverberant floor
TRANSPORTATION IN VEHICLE
Secure the unit with a suitable fastening.
HIGH-PRESSURE HOSE, SPRAY GUN AND SEPARATING OIL
CONTROL PANEL INDICATORS
The following is a description of the control panel indicators.
SERVICE INDICATOR
The Service indicator is on when the motor is commanded to run. This indicator is used by service centers to troubleshoot motor problems.
PRESSURE INDICATOR
The pressure indicator shows the current operating pressure of the sprayer. It has three different indications: blinking yellow, solid yellow, and solid green.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is operating between 0 and 1.4 MPa (14 bar). A blinking yellow pressure indicator means:
If the pressure indicator begins blinking yellow when the pressure control knob is set at a higher pressure and the relief valve is in the SPRAY position, either the spray tip is worn or the sprayer is in need of service/repair.
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is operating between 1.4 MPa (14 bar) and 12 MPa (120 bar). A solid yellow pressure indicator means:
Solid Green
When the pressure indicator is solid green, the sprayer is operating between 12 MPa (120 bar) and 23 MPa (230 bar). A solid green pressure indicator means:
PRESSURE CONTROL KNOB SETTINGS
CONNECTION TO THE MAINS NETWORK
Attention
The unit must be connected to an appropriatelygrounded safety outlet.
Before connecting the unit to the mains supply, ensure that the line voltage matches that specified on the unit's rating plate.
The connection must be equipped with a residual current protective device with INF ≤ 30 mA.
Titan's accessories program also includes a mobile operator protection device for the electronic supply, which can also be used with other electronic equipment.
CLEANING PRESERVING AGENT WHEN STARTING-UP OF OPERATION INITIALLY
TAKING THE UNIT INTO OPERATION WITH COATING MATERIAL
Injection hazard. Do not spray without the tip guard in place. NEVER trigger the gun unless the tip is completely turned to either the spray or the unclog position. ALWAYS engage the gun trigger lock before removing, replacing or cleaning tip.
If very sharp edges result or if there are streaks in the spray jet – increase the operating pressure or dilute the coating material.
| The unit is equipped with a high-pressure hose specially suited for piston pumps. |
![]() | Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately. Never repair defective high-pressure hoses yourself! |
The high-pressure hose is to be handled with care. Avoid sharp bends and folds: the smallest bending radius is about 8" (20 cm).
Do not drive over the high-pressure hose. Protect against sharp objects and edges.
Never pull on the high-pressure hose to move the device.
Make sure that the high-pressure hose cannot twist. This can be avoided by using a Titan spray gun with a swivel joint and a hose system.
When using the high-pressure hose while working on scaffolding, it is best to always guide the hose along the outside of the scaffolding. | |
The risk of damage rises with the age of the high-pressure hose. Titan recommends replacing high-pressure hoses after 6 years. | |
Use only Titan original-high-pressure hoses in order to ensure functionality, safety and durability. |
| If fast-drying or two-component coating material is used, ensure that the unit is rinsed with a suitable cleaning agent within the processing time. |
A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may any remaining coating material dry and harden in the unit. | |
The cleaning agent used for cleaning (only with an ignit ion point above 21°C) must be suitable for the coating material used. | |
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| The container must be earthed in case of coating materials which contain solvents. |
| Do not pump or spray into a container with a small opening (bunghole)! |
CLEANING UNIT FROM OUTSIDE
| First of all pull out mains plug from socket. |
| Danger of short circult through penetrating water! Never spray down the unit with high-pressure or high-pressure steam cleaners. Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose. |
Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent.
SUCTION FILTER
A clean suction filter always guarantees maximum feed quantity, constant spraying pressure and problem-free functioning of the unit. |
CLEANING THE HIGH-PRESSURE FILTER
Clean the filter cartridge regularly. A soiled or clogged high-pressure filter can cause a poor spray pattern or a clogged tip.
CLEANING AIRLESS SPRAY GUN
Clean the spray gun after each use.
INTAKE FILTER IN AIRLESS SPRAY GUN (FIG. 9)
Type of malfunction | Possible cause | Measures for eliminating the malfunction |
Unit does not start |
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Unit does not draw in material |
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Unit draws in material, but the pressure does not build up |
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Coating material exits at the top of the fluid section |
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Increased pulsation at the spray gun |
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Poor spray pattern |
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Unit loses power |
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Pump over-pressurizes and will not shut off |
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GENERAL SERVICING
Servicing of the unit should be carried out once annually by the TITAN service.
HIGH-PRESSURE HOSE
Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the fittings. It must be possible to turn the union nuts freely.
The risk of damage rises with the age of the high-pressure hose. Titan recommends replacing high-pressure hoses after 6 years.
Switch the unit OFF. Before all repair work: Unplug the power plug from the outlet.
RELIEF VALVE
Attention
The valve housing (4) should not be repaired. If worn, it should always be replaced with a new one.
INLET AND OUTLET VALVE
To achieve faultless and rational working, the selection of the tip is of the greatest importance.
In many cases the correct tip can only be determined by means of a spraying test.
SOME RULES FOR THIS:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.
REMEDY: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:
The following principle is valid:
large tip = low pressure
small tip = high pressure
There is a large range of tips with various spraying angles.
STANDARD TIPS
If a different tip type has been fitted, then clean it according to manufacturer's instructions.
The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.
The following points must be observed to keep the tip clean and ready for use:
TESTING OF THE UNIT
For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely. In the case of unused devices, the check can be postponed until they are next started up.
All (potentially deviating) national inspection and maintenance regulations must also be observed.
If you have any questions, please contact the customer service team at Titan.
MAIN ASSEMBLY
# | Impact 440 | Description |
1 | 0508 604 | O-ring |
2 | 0508 749 | Bearing spring |
3 | 0508 603 | Bearing ring |
4 | 0508 748 | Filter |
5 | 0508 602 | Conical spring |
6 | 0508 601 | Filter housing |
7 | 0509 218 | Screw (4) |
8 | 0290 278 | Face plate / oiler assembly |
9 | 0508 239 | Manometer |
10 | 0509 873 | Fitting |
11 | 700-258 | Relief valve w/ handle |
12 | 0551 262 | Upper cage |
13 | 0551 263 | Crush washer |
14 | 50164 | Outlet valve ball |
15 | 0551 620 | Outlet valve seat |
16 | 13481 | Outlet valve retainer |
17 | 0509 583 | Inlet valve ball |
18 | 0551 534 | Inlet valve seat |
19 | 0509 582 | O-ring, PTFE |
20 | 0290 205 | Pusher assembly |
STAND ASSEMBLY
# | Impact 440 | Description |
1 | 9805 367 | Screw (3) |
2 | 0290 215 | Drip cup |
3 | 0290 211 | Leg, right |
4 | 0294 635 | Plug |
5 | 0290 214 | Foot |
6 | 0508 660 | Screw (2) |
7 | 0294 635 | Plug |
8 | 0290 219 | Cord holder |
9 | 0290 214 | Foot |
10 | 0290 210 | Leg, left |
0290 203 | Left leg assembly (includes items 6-10) | |
0290 204 | Right leg assembly (includes items 1-5) |
SUCTION SYSTEM FOR STAND
Pos. | Impact 440 | Description |
1 | 0558672A | Siphon tube assembly (includes items 1-9) |
2 | 0558659A | Return tube |
3 | 0279459 | Clip |
4 | 0295565 | Inlet screen |
5 | 9871105 | O-ring (2) |
704-109 | O-ring (for hot solvents, optional) (2) | |
6 | 9822526 | Retaining clip |
7 | 9850638 | Tie wrap |
8 | 0327226 | Return tube clamp |
9 | 193-200 | Return tube fitting |
ACCESSORIES
PART NO. | DESCRIPTION |
SPRAY GUNS | |
0538005 | RX-80 with TR-1 517 Tip |
0538020 | RX-Pro with TR-1 517 Tip |
0550060 | S-3 spray gun |
0550070 | S-5 spray gun |
0289013 | M-4 spray gun |
0538217 | RX-Pro, small grip |
0538218 | RX-Pro, medium grip |
0538219 | RX-Pro, large grip |
MULTI-SPRAY GUN MANIFOLDS | |
975-212 | 2-Gun Manifold with Ball Valves, 1/4" |
975-213 | 3-Gun Manifold with Ball Valves, 1/4" |
975-312 | 2-Gun Manifold with Ball Valves, 3/8" |
975-313 | 3-Gun Manifold with Ball Valves, 3/8" |
SPRAY TIPS AND ACCESSORIES | |
662-XXX | SC-6+ Tip* |
695-XXX | TR-1 Tip* |
692-XXX | TR-2 Tip* |
671-XXX | Fine Finish Tip* |
0289228 | No Build Tip Guard |
651-139 | Tip Swivel |
661-020 | Tip seat and seal kit (5 pack) |
FILTERS | |
0089957 | Coarse Mesh Filter (Green) |
0089958 | Medium Mesh Filter (White) |
0089959 | Fine Mesh Filter (Yellow) |
0089960 | Extra Fine Mesh Filter (Red) |
930-004 | Paint Filter Element, 0 Mesh (for mastics) |
930-005 | Paint Filter Element, 5 Mesh (for multicolors and heavy materials) |
930-006 | Paint Filter Element, 50 Mesh (for latex and normal architectural materials) |
930-007 | Paint Filter Elements, 100 Mesh (for stains, lacquers and fine materials) |
EXTENSIONS | |
651-070 | 6" Tip Extension |
651-071 | 12" Tip Extension |
651-072 | 18" Tip Extension |
651-073 | 24" Tip Extension |
310-390 | 3' Extension Pole |
310-391 | 6' Extension Pole |
AIRLESS HOSE AND ACCESSORIES | |
316-505 | 1/4" x 50' Airless Hose |
0291006 | 3/8" x 50' Airless Hose |
316-506 | 3/16" x 5' Whip Hose |
490-012 | 1/4" x 1/4" hose connector |
0508239 | High Pressure Fluid Gauge |
310-150 | 9" Pressure Roller Kit |
0521012 | Non-Spit Valve |
LUBRICANTS AND CLEANERS | |
314-482 | Liquid Shield™ 1 Quart |
314-480 | Piston Lube™, 8 oz |
700-926 | Piston Lube™, 1 Quart |
0297055 | Pump Shield™, 12 oz. |
0508071 | Paint Mate 1 Quart |
* | Go to www.titantool.com for tip sizes |
Read all safety information, instructions, illustrations and technical data provided with this power tool. Failure to observe the following instructions may cause electric shock, fire and/or severe injuries. Keep all safety information and instructions for future reference. The term "power tool" used in this safety information refers to mainsoperated power tools (with power cable) and to battery-powered power tools (without power cable).
All local safety regulations in force must be observed. The following safety regulations are to be observed in order to ensure safe handling of the Airless high-pressure spraying unit.
FLASH POINT
Only spray coating materials with a flash point of 21°C or higher.
The flash point is the lowest temperature at which vapors develop from the coating material. These vapors are sufficient to form an inflammable mixture over the air above the coating material.
EXPLOSION PROTECTION
Do not use the unit in work places which are covered by the explosion protection regulations. The unit is not designed to be explosion protected. Do not operate the device in explosive areas (zone 0, 1 and 2). Explosive areas are, for example, places where paints are stored and locations in direct proximity to the object being sprayed. Keep the device at least 3 m from the object you are spraying.
DANGER OF EXPLOSION AND FIRE FROM SOURCES OF IGNITION DURING SPRAYING WORK
There must be no sources of ignition such as, for example, open fires, lit cigarettes, cigars or tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the vicinity.
DANGER OF INJURY FROM THE SPRAY JET
Attention, danger of injury by injection! Never point the spray gun at yourself, other persons or animals.
Only use the spray gun with spray jet touch protection.
The spray jet must not come into contact with any part of the body.
In working with Airless spray guns, the high spray pressures arising can cause very dangerous injuries. If contact is made with the spray jet, coating material can be injected into the skin. Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used.
SECURE SPRAY GUN AGAINST UNINTENDED OPERATION
Always secure the spray gun when mounting or dismounting the tip and in case of interruption to work.
RECOIL OF SPRAY GUN
When using a high operating pressure, pulling the trigger guard can effect a recoil force up to 15 N. If you are not prepared for this, your hand can be thrust backwards or your balance lost. This can lead to injury.
BREATHING EQUIPMENT AS PROTECTION AGAINST SOLVENT VAPORS
Wear breathing equipment during spraying work.
PREVENTION OF OCCUPATIONAL ILLNESSES
Wear safety goggles.
Wear hearing protection.
Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin.
Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units.
MAX. OPERATING PRESSURE
The permissible operating pressure for the spray gun, spray gun accessories, unit accessories and high-pressure hose must not fall short of the maximum operating pressure of 22.1 MPa (221 bar).
HIGH-PRESSURE HOSE
Attention, danger of injury by injection!
Wear and tear and kinks as well as usage that is not appropriate to the purpose of the device can cause leakages to form in the high-pressure hose. Liquid can be injected into the skin through a leakage.
Only use Titan original-high-pressure hoses in order to ensure functionality, safety and durability.
ELECTROSTATIC CHARGING (FORMATION OF SPARKS OR FLAMES)
Electrostatic charging of the unit may occur during spraying due to the flow speed of the coating material. These can cause sparks and flames upon discharge. The unit must therefore always be earthed via the electrical system. The unit must be connected to an appropriately-grounded safety outlet.
An electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason the electric resistance between the connections of the high-pressure hose must be equal to or lower than 1 MΩ.
USE OF UNITS ON BUILDING SITES AND WORKSHOPS
The unit may only be connected to the mains network via a special feeding point with a residual-current device with INF ≤ 30 mA. An upstream circuit breaker (fuse) with 16 A (B or C characteristics) is required.
VENTILATION WHEN SPRAYING IN ROOMS
Adequate ventilation to ensure removal of the solvent vapors has to be ensured.
SUCTION INSTALLATIONS
The are to be provided by the unit user in accordance with the corresponding local regulations.
EARTHING OF THE OBJECT
The object to be coated must be earthed. (Building walls are usually earthed naturally)
COATING MATERIAL
Caution against dangers that can arise from the sprayed substance and observe the text and information on the containers or the specifications given by the substance manufacturer.
Do not spray any liquid of unknown hazard potential.
CLEANING THE UNIT
When cleaning the gun, only rinse when the nozzle is removed and rinse at low pressure.
| When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. Only use an earthed container made from metal. To earth the gun, hold it firmly on the edge of the container. | |
| Danger of short-circuits caused by water ingression! Never spray down the unit with high-pressure or high-pressure steam cleaners. |
WORK OR REPAIRS AT THE ELECTRICAL EQUIPMENT
These may only be carried out by a skilled electrician. No liability is assumed for incorrect installation. Unplug the power plug from the outlet before carrying out any repair work.
MAINTENANCE WORK AND BREAKS
Before carrying out any work on the device and during any work break, release the pressure in the spray gun and high-pressure hose. Secure the spray gun's trigger guard and switch off the device.
SETUP ON AN UNEVEN SURFACE
The front end must always point downwards in order to avoid sliding away.
If possible do not use the unit on an inclined surface since the unit tends to wander through the resulting vibrations.
OSCILLATION LEVEL
The specified oscillation level has been measured according to a standard test procedure and can be used to compare against electric tools. The oscillation level is also for determining an initial assessment of the vibrational strain.
Attention! The vibration emission value can differ from the specified value when the electric tool is actually in use, depending on how the electric tool is being used. It is necessary to specify safety measures to protect the operating personnel. These measures are based on an estimated shutdown during the actual conditions of use (all parts of the operating cycle are taken into consideration here, for example periods when the electric tool is switched off, and, when it is switched on but running without any load).
UNITED STATES SALES & SERVICE
WEB: www.titantool.com
PHONE: 1-800-526-5362
1770 Fernbrook Lane
Minneapolis, MN 55447
INTERNATIONAL
WEB: www.titantool-international.com
Here you can download full pdf version of manual, it may contain additional safety instructions, warranty information, FCC rules, etc.
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