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OPERATION MAINTENANCE
MANUAL & PARTS LIST
SINGLE STAGE ONE AND TWO CYLINDER OIL-LESS
AIR COMPRESSORS, 3/4 THROUGH 5 HP
THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS BE
AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT.
READ, UNDERSTAND AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS
EQUIPMENT TO PREVENT INJURY OR EQUIPMENT DAMAGE.
B998-A
(Ref. Drawing)
MODEL H3MTOIl - 6
Form No. F3266
VER: 12 07/01/2009
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Table of Contents
Troubleshooting
Related Manuals for Champion CCE10
Summary of Contents for Champion CCE10
- Page 1 OPERATION MAINTENANCE MANUAL & PARTS LIST SINGLE STAGE ONE AND TWO CYLINDER OIL-LESS AIR COMPRESSORS, 3/4 THROUGH 5 HP THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS BE AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT. READ, UNDERSTAND AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT TO PREVENT INJURY OR EQUIPMENT DAMAGE.
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Page 2: Maintain Compressor Reliability And Performance With
Reliability in materials and quality assurance are incorporated in our genuine replacement parts. Your authorized Champion Compressor distributor offers all the backup you’ll need. A worldwide network of authorized distributors provides the finest product support in the air compressor industry. -
Page 3: Table Of Contents
TABLE OF CONTENTS ________________________________________________________ Subject Page Maintain Compressor Reliability And Performance With ..........2 Explanation Of Safety Instructions Symbols And Decals..........4 Safety And Operation Precautions..................5 Introduction........................6 Warranty ..........................6 Specifications ........................7 Installation ......................... 8 Operation.........................11 & 12 Maintenance ......................13, 14 &... -
Page 4: Explanation Of Safety Instructions Symbols And Decals
WARNING Indicates hazards or unsafe practice which could result in severe injury or death. CAUTION Indicates hazards or unsafe practice which could result in damage to the Champion compressor or minor injury. NOTICE Notice is used to notify people of installation, operation or maintenance information which is important but not hazard related. -
Page 5: Safety And Operation Precautions
Safety and Operation Precautions can result in injuries or equipment damage. However, Champion does not state as fact or does not mean to imply that the preceding list of Safety and Operating Precautions is all inclusive, and further that the observance of this list will prevent all injuries or... -
Page 6: Introduction
CHAMPION warrants each new piece of equipment manufactured by CHAMPION to be free from defects in material and workmanship under normal use and service for a period of twelve (12) months from date of installation or eighteen (18) months from date of shipment by CHAMPION or CHAMPION authorized distributor, whichever may occur first. -
Page 7: Specifications
COMPRESSOR UNIT SPECIFICATIONS COOLING HEAT COMPRESSOR MOTOR PUMP DISPL MAXIMUM AIR FLOW REJECTION MODEL H.P. (CFM) PRESSURE (PSIG) (CFM) (BTU/HR) CCE10 2100 CCE10 2800 CCE20 1½ 1315 3360 CCE20 11.5 1570 4480 CCE30 17.1 1500 6700 CVE50 27.4 1500 12,000 Minimum Ambient Temperature 32°F... -
Page 8: Installation
INSTALLATION WARNING Do not operate unit if damaged during shipping, handling or use. Operating unit if damaged may result in injury. Permanently installed compressors must be located in a clean, well ventilated dry room so compressor receives adequate supply of fresh, clean, cool and dry air. It is recommended that a compressor, used for painting, be located in a separate room from that area wherein body sanding and painting is done. - Page 9 INSTALLATION (CONT’D) ELECTRICAL POWER SUPPLY It is essential that the power supply and the supply wiring are adequately sized and that the voltage corresponds to the unit specifications. Branch circuit protection must be provided at installation as specified in the National Electrical Code. All wiring should be performed by a licensed electrician or electrical contractor.
- Page 10 INSTALLATION (CONT’D) 300CHD546-A (Ref. Drawing) 301CHD546-A (Ref. Drawing) Figure 1-2 Duplex Wiring Diagram CAUTION Wiring must be such that when viewing compressor from opposite shaft end, rotation of shaft is clockwise as shown by arrow on guard. Wrong direction rotation for any length of time will result in damage to compressor...
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Page 11: Operation
Air leaks waste energy and are expensive Minimum Pipe Sizes For Compressor Air Lines (Based on clean Smooth Schedule 40 Pipe) COMPRESSOR 25’ 50’ 100’ 200’ 300’ MODEL CCE10 3/4” (1”) 3/4” (1”) 3/4” (1”) 3/4” (1”) 3/4” (1”) CCE20 3/4” (1”) 3/4” (1”) 3/4” (1”) 3/4”... -
Page 12: Operation
OPERATION (CONT’D) Initial Start Up 1. Inspect unit for any visible signs of damage that would have occurred in shipment or during installation. 2. Pull main disconnect switch to unit to assure that no power is coming into the unit. “Lock Out” or “Tag Out”... -
Page 13: Maintenance
GUIDE TO MAINTENANCE For Service contact an authorized Champion distributor. All requests should include model number and serial number. To obtain reliable and satisfactory service, this unit requires a consistent preventive maintenance schedule. Maintenance schedule form is included to aid in keeping the proper records. -
Page 14: Maintenance ......................................................................................................13
Do not readjust. COMPRESSOR VALVES (CCE10): Once per year or if compressor fails to pump air or seems slow in filling up tank, disconnect unit from power source remove valve plate and clean thoroughly, using compressed air. - Page 15 GENERAL MAINTENANCE (Cont'd.) BELTS: Drive belts must be kept tight enough to prevent slipping. If belts slip or squeak, see V-belt maintenance in preceding section. MOTOR LUBRICATION: Long time satisfactory operation of an electric motor depends in large measure on proper lubrication of the bearings. Bearing grease will lose its lubricating ability overtime, not suddenly.
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Page 16: Compressor Pilot Valve Differential Pressure Adjustment
COMPRESSOR PILOT VALVE PRESSURE ADJUSTMENT (DUAL CONTROL UNITS ONLY) Proceed with the following instructions while compressor is running: Loosen locknut (2) and back off several turns. Check reading on the tank pressure gauge. Set the pressure to 30 psig differential (unload at 95 psig, reload at 65 psig). -
Page 17: Parts Replacement Schedule
Tighten four capscrews that hold the cylinder to the crankcase. Reinstall the discharge line or manifold. CCE10 CRANKSHAFT BEARING AND CON ROD REPLACEMENT Crankshaft bearings can be replaced as follows: Disconnect all power to the unit and bleed down the air receiver pressure to 0 PSIG. - Page 18 CCE20, CCE30, & CVE50 CRANKSHAFT BEARING AND CON ROD REPLACEMENT Crankshaft bearings can be replaced as follows: Disconnect all power to the unit and bleed down the air receiver pressure to 0 PSIG. Remove the belt guard and the V-belts. Remove the flywheel.
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Page 19: Troubleshooting Chart
TROUBLE SHOOTING GUIDE FOR COMPRESSOR WARNING Always disconnect unit from power supply and relieve all pressure from air tank before performing any maintenance. “Tag Out” or “Lock Out” disconnect switch. Failure to do so may result in equipment damage or injury. Never use gasoline or flammable solvent on or around compressor unit. -
Page 20: Trouble Shooting Chart
Troubleshooting Chart (cont’d) Symptom Possible Cause(s) Corrective Action Air leaking from unloading solenoid Check valve stuck in open position. Replace check valve. valve when unit is running. Warning – Relieve tank pressure before servicing. Incorrect wiring of solenoid valve. Check all wiring. Check for loose or faulty wires. - Page 22 UNIT REPAIR PARTS ILLUSTRATION MODELS: B.7MTOII B1MTOII, B1.5MTOII, B2MTOII, B3MTOII, & B5MTOII C383-A (Ref. Drawing) REPAIR PARTS LIST MODEL B.7MTOII B1MTOII B1.5MTOII B2MTOII B3MTOII B5MTOII Pump CCE10 CCE10 CCE20 CCE20 CCE30 CVE50 Belt Guard Z12722 Z12722 Z9130 Z9130 Z9130 Z9132...
- Page 24 COMPRESSOR REPAIR PARTS ILLUSTRATION MODEL: CCE10 C351-B (Ref. Drawing) Repair Parts List Model CCE10 Ref. No. Description Part Number Qty. Cylinder Head P14341A Inlet/Outlet Valve Assembly P14350A Shaft Bearing-Front End P14347A Shaft Bearing-Flywheel End P14346A Seal, Piston Pin P14345A Connecting Rod and Bearing...
- Page 25 COMPRESSOR REPAIR PARTS ILLUSTRATION MODELS: CCE20 & CCE30 B1000-E (Ref. Drawing) Repair Parts List Models: CCE20, CCE30 CCE20 Qty. CCE30 Ref. No. Description Part No. Qty. Part No. Qty. Intake Valve P11860A P11867A Exhaust Valve P11861A P11868A “O”Ring Seal-Valve Cover P11862A P11869A Exhaust Valve Gasket...
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Page 26: Unit Repair Parts List
COMPRESSOR REPAIR PARTS ILLUSTRATION MODEL: CVE50 B1001-F (Ref. Drawing) Repair Parts List Model CVE50 Ref. No. Description Part Number Qty. Intake Valve P11860A Exhaust Valve P11861A “O”Ring Seal-Valve Cover P11862A Exhaust Valve Gasket P12770A Cylinder Head P12768A Piston P12772A Compression Ring P11859A Control Ring P12774A... -
Page 27: Unit Hazard Decal Listing
UNIT HAZARD DECAL LISTING PAGE DESCRIPTION PART NO. PRODUCT LIABILITY DECAL SHEET - MASTER P10157A Unit Pressure Setting NOT USED DANGER – Breathing Air DANGER – Drain Tank Daily WARNING – Pressure/Safety Valve NOT USED DANGER – Valve Maintenance DANGER – High Voltage WARNING –... - Page 28 UNIT HAZARD DECALS...
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Page 29: Pump Hazard Decals
PUMP HAZARD DECALS... -
Page 30: Record Of Maintenance Service
RECORD OF MAINTENANCE SERVICE Daily • DRAIN MOISTURE FROM TANK WEEKLY EVERY 3 MONTHS • CLEAN FILTER • INSPECT VALVE ASSEMBLIES • CLEAN COMPRESSOR •TIGHTEN ALL FASTENERS • CHECK V-BELTS •TEST PRESSURE RELIEF VALVE... -
Page 31: Record Of Maintenance Service
RECORD OF MAINTENANCE SERVICE Daily • DRAIN MOISTURE FROM TANK WEEKLY EVERY 3 MONTHS • CLEAN FILTER • INSPECT VALVE ASSEMBLIES • CLEAN COMPRESSOR •TIGHTEN ALL FASTENERS • CHECK V-BELTS •TEST PRESSURE RELIEF VALVE... - Page 32 Phone (815) 875-3321 Fax (815) 872-0421 E-mail: champion@championpneumatic.com Copyright © 2009 Gardner Denver, Inc. Printed in U.S.A. Plants in Princeton, IL, and Manteca, CA Due to Champion’s continuing product development program, specifications and materials are subject to change without notice or obligation...
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