1. Manuals
  2. Brands
  3. Champion Manuals
  4. Air Compressor
  5. CADRSASP12
  6. Operation maintenance manual & parts list

Champion CADRSASP12 Operation Maintenance Manual & Parts List

Two stage/two cylinder duples air compressor unit
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
OPERATION/MAINTENANCE
MANUAL & PARTS LIST
THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS BE
AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT.
READ, UNDERSTAND AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS
EQUIPMENT TO PREVENT INJURY OR EQUIPMENT DAMAGE.
TWO STAGE/TWO CYLINDER DUPLEX AIR COMPRESSOR UNIT
MODEL
CADRSASP12
CADRSASP13
Form No. CQF3422
VER: 01
07/18/2017

Advertisement

Table of Contents
loading

Related Manuals for Champion CADRSASP12

Summary of Contents for Champion CADRSASP12

  • Page 1 THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS BE AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT. READ, UNDERSTAND AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT TO PREVENT INJURY OR EQUIPMENT DAMAGE. TWO STAGE/TWO CYLINDER DUPLEX AIR COMPRESSOR UNIT MODEL CADRSASP12 CADRSASP13 Form No. CQF3422 VER: 01 07/18/2017...

  • Page 2: Maintain Compressor Reliability And Performance

    PARTS AND SUPPORT SERVICES Champion Compressor genuine parts, manufactured to design tolerances, are developed for optimum dependability – specifically for Champion compressor systems. Design and material innovations are the result of years of experience with hundreds of different compressor applications. Reliability in materials and quality assurance are incorporated in our genuine replacement parts.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS _______________________________________________________ Subject Page Maintain Compressor Reliability And Performance..............1 Safety And Operation Precautions .................... 3 Explanation Of Safety Instructions Symbols And Decals ............4 Introduction ..........................5 Warranty ........................... 5 Dimensions And Specifications ....................6 Installation ........................7 thru 16 Operation ........................

  • Page 4: Safety And Operation Precautions

    Safety and Operation Precautions can result in injuries or equipment damage. However, Champion – A Gardner Denver Co., does not state as fact or does not mean to imply that the preceding list of Safety and Operating Precautions is all inclusive, and further that the observance of this list will prevent all...

  • Page 5: Explanation Of Safety Instructions Symbols And Decals

    Indicates immediate hazards which will result in severe injury or death. Indicates hazards or unsafe practice which could result in severe injury or death. Indicates hazards or unsafe practice which could result in damage to the Champion compressor or minor injury.

  • Page 6: Introduction

    (60) months from date of installation or sixty-six (66) months from date of shipment by CHAMPION or CHAMPION distributor, whichever may occur first. Applies to the compressor pump only, excluding head valves. Valves, controls and accessories are warranted for the first year only.

  • Page 7: Dimensions And Specifications

    TWO STAGE AIR COMPRESSOR - R15B PUMP DIMENSIONS ITEM R15B Base-Width 10” Bolt Down-Width 4-3/8” Bolt Down to Edge 5/8” Base to Crank Ctr 5-1/2” Overall Width 18” Overall Height 23-1/4” Bolt Down Hole Dia. 15/32” Base-Depth 7-1/2” Bolt Down Depth 5-3/4”...
  • Page 8 The vibro-isolator pads which came with the unit will need to be installed on the unit. Tanks bolted directly to a concrete floor without padding will not be warranted against cracking. Champion vibro- isolators must be used for extended warranty to apply to ASME air receivers.
  • Page 9 INSTALLATION (CONT’D) AIR LINE PIPING Connection to air system should be of the same size, or larger, than discharge pipe out of unit. The table gives recommended minimum pipe sizes. A union connection to the unit and water drop leg is recommended.
  • Page 11 INSTALLATION (CONT’D) INCOMING POWER – SEE FIGURE 2 NOTICE Upstream protection fusible disconnect or circuit breaker must be provided by installer. “LOCK OUT” OR “TAG OUT” ALL SOURCES OF POWER. 1. Connect wire for one incoming power line to L1. 2.
  • Page 12 INSTALLATION (CONT’D) CIRCUIT BREAKERS 1. Factory wired. No wiring required. Figure 3 – Circuit Breaker...
  • Page 13 INSTALLATION (CONT’D) MOTOR CONTACTORS 1. Factory wired. No wiring required. FIGURE 4 – MOTOR CONTACTORS...
  • Page 14 INSTALLATION (CONT’D) PRESSURE SWITCHES – SEE FIGURES 4 & 5. 1. Factory wired. No wiring required. LINE TERMINAL FIGURE 4 – PRESSURE SWITCH – PRESSURE SWITCH FIGURE 5 – PRESSURE SWITCH CONNECTIONS...
  • Page 15 INSTALLATION (CONT’D) LOW OIL LEVEL MONITOR 1. Factory wired. No wiring required. FIGURE 6 - LOW OIL LEVEL MONITOR...
  • Page 16 INSTALLATION (CONT’D) ELECTRIC TANK DRAIN 1. Factory wired. No wiring required. FIGURE 7 – ELECTRIC TANK DRAIN...

  • Page 17: Installation

    INSTALLATION (CONT’D) Wiring must be such that when viewing compressor from opposite shaft end, rotation of shaft is clockwise as shown by arrow on guard. Wrong direction rotation for any length of time will result in damage to compressor. GROUNDING INSTRUCTIONS This product should be connected to a grounded, metallic, permanent wiring system, or an equipment- grounding terminal or lead on the product.
  • Page 18 OPERATION CONT’D OIL MONITOR RESET KNOB UNSAFE LEVEL SAFE LEVEL C509-A (Ref. Drawing) OIL MONITOR. The oil monitor must be used in conjunction with the control panel (see wiring diagram page 9 for details). The oil monitor is installed on the outside of the air compressor crankcase with a port that allows oil to feed into it’s float bowl chamber and maintain the same level as in the crankcase.

  • Page 19: Maintenance Guide

    GUIDE TO MAINTENANCE To obtain reliable and satisfactory service, this unit requires a consistent preventive maintenance schedule. Maintenance schedule pages are included in the back of this manual to aid in keeping the proper records. Before performing any maintenance function, switch main disconnect switch to "off" position to assure no power is entering unit.

  • Page 20: Maintenance

    EVERY 90 DAYS OR 500 HOURS MAINTENANCE Change crankcase oil. Use type and grade oil as specified in the section on "Compressor Oil Specifications". Check entire system for air leakage around fittings, connections, and gaskets, using soap solution and brush. Tighten nuts and capscrews as required.

  • Page 21: Maintenance

    GENERAL MAINTENANCE (Cont'd.) CENTRIFUGAL UNLOADER AND UNLOADER PRESSURE RELEASE VALVE: The centrifugal unloader is operated by two governor weights. It is totally enclosed and lubricated from the crankcase of the compressor. When compressor starts, the governor weights automatically open compressing the main spring, allowing the unloader pressure release valve to close. When the compressor stops, the main spring returns the governor weights to normal position opening the unloader pressure release valve and unloading the compressor.

  • Page 22: Compressor Oil Specifications

    “Emulsification of oil (white milky substance) indicates unsafe accumulation of moisture and may be evidence compressor is oversized for application. Failure to promptly consult your local distributor, or Champion Customer Service, can be grounds to deny warranty.” NOTES: 1. Normal break-in period of Champion air compressors is 25 hours.

  • Page 23: Troubleshooting Chart

    TROUBLE SHOOTING CHART FOR COMPRESSOR Always disconnect unit from power supply and relieve all pressure from air tank before performing any maintenance. Failure to do so may result in equipment damage or injury. ALock Out" or "Tag Out" all power sources. Never operate unit without belt guard in place.
  • Page 24 Troubleshooting Chart (Cont’d Symptom Possible Cause(s) Corrective Action Air escapes from centrifugal unloader Centrifugal unloader release valve Clean or replace valve when unit is running dirty or detective. Air escapes from centrifugal unloader Check valve stuck in open position. Replace check valve. when unit is stopped.
  • Page 25 PARTS ILLUSTRATION MODEL: CADRSASP12 307CAD810-A (Ref. Drawing)
  • Page 26 PARTS ILLUSTRATION CADRSASP12 Ref. No. Description Qty. Part No. Ref. No. Description Qty. Part No. Ball Valve CQM3756 Washer M3056 M3012 Beltguard Front CC1055728 Pressure Relief Valve M2843 Beltguard Clip P10005A Pressure Gauge M519C Aftercooler Bracket CC1055729 Nipple M3011 Screw...
  • Page 27 DUPLEX CONTROL PANEL MOUNTING 305CAD810-A (Ref. Drawing)

  • Page 28: Parts List - Unit

    PARTS ILLUSTRATION CADRSASP12 Ref. Description Part No. Qty. DCP,5HP/460/3/60 VP1159723 Bracket 304CAD017 Screw M3471 Washer M3481 M3424 Screw 75LM97 Conduit Conn M1883 Wire M2444 11.0FT Wire M3753 7.0FT Conduit, Flex M2461 5.0FT Conduit Conn. M1757 Conduit Conn. M1606 Wire M2438 5.0FT...
  • Page 29 Compressor Repair Parts Illustration Model: R15B 36,37 36,37 82 83 84 85 80 81 C389-B (Ref. Drawing) Repair Parts List Compressor Model R15B Ref. Description Part No. Qty. Crankcase M1820 Pipe plug 64AA5 Flywheel NR7A Hex head cap screw M738 Hex nut M2955 Pipe plug...
  • Page 30 Repair Parts List Compressor Model R15B Ref. No. Description Part No. Qty. Lock washer M3468 Hex head cap screw M2345 Flat washer M912A Governor spring SE590 Spring sleeve SE587 Governor housing cover RE10100A Unloader muffler assembly Z4593 Hex head machine screw M3473 Release valve assembly Z12414A...
  • Page 31 Repair Parts List Compressor Model R15B Ref. No. Description Part No. Qty. Gasket, Valve, LPIN, R10-30 CQP14832A Intake valve cage M2098 Valve spring RE1458 Valve disc RE1470 Intake valve seat RE1471 Hex head machine screw P04544A Low pressure intake manifold P09669C High pressure intake valve assembly Z11937...
  • Page 32 Compressor Repair Parts Illustration Model: R15B C420-B (Ref. Drawing) Ref. Description Part No. Qty. Compression Fitting M2879 Tube, Unloading w/Fittings ZSB250A Compression Fitting M2864 Breather Tube w/Fitting ZUB375 Compression Fitting M2864 Compression Fitting 86A40 Intercooler w/Fittings Z9140 Compression Nut VP106173...
  • Page 33 LOSC C508-D (Ref. Drawing) ITEM DESCRIPTION PART NO. QTY. Losc Switch VP1153306 O-Ring 2009222 Tube, Oil CC1153304 L030 Conduit Connector M1757 Conduit CC1019312 1 ft. Compression Fitting M2863...
  • Page 34 EXTERNAL COMPONETS ITEM DESCRIPTION PART NO. QTY. Auto-Comp1-Comp2 Switch P12523A Test-Off-Auto Switch VP1095446 N/O Contact TEN000977 N/C Contact 24CA7111 Elapsed Time Meter TEN004553 Circuit Breaker Handle TEN000784...

  • Page 35: Compressor Repair Parts List

    INTERNAL COMPONETS ITEM DESCRIPTION PART NO. QTY. Circuit Breaker TEN000369 Auxiliary Contact TEN004557 Contactor 24CA6989 Transformer TEN004560 Primary Fuse P10956A Secondary Fuse TEN004559 Alternator TEN001127 Base, Alternator TEN001128 Timer, Lag Start TEN004554 Base, Timer TEN004555 Line Terminal Ground 24CA5989 Line Terminal 24CA6097 Terminal Block 24CA5984...
  • Page 36 DUPLEX CONTROL PANEL ENCLOSURE DIMENSIONS: L = 14.27” W = 10.81” H = 17.50” MOUNTING DIMENSIONS: L = 12.00” H = 16.75” MOUNTING FASTENER SIZE: 1/4" SIDE VIEW FRONT VIEW NOTICE · The duplex control panel will control two (2) 5HP compressors operating at 460V, 3phase, 60Hz. The panel will automatically start and stop the units as well as alternate the starting of units.

  • Page 37: Receiver Drain Timer

    RECEIVER DRAIN TIMER OPERATION The Drain Timer is designed for trouble-free draining of un-wanted accumulations of condensate. The timer module initiates a drain cycle by energizing the valve coil that opens the valve and allows the condensate to drain. At the end of the cycle, the coil is de- energized and the valve is spring-returned to the closed position.

  • Page 38: Unit Hazard Decal Listing

    UNIT HAZARD DECAL LISTING PAGE DESCRIPTION PART NO. PRODUCT LIABILITY DECAL SHEET - MASTER P10157A Unit Pressure Setting NOT USED DANGER – Breathing Air DANGER – Drain Tank Daily WARNING – Pressure/Safety Valve NOT USED DANGER – Valve Maintenance DANGER – High Voltage WARNING –...
  • Page 39 UNIT HAZARD DECALS...

  • Page 40: Pump Hazard Decals

    PUMP HAZARD DECALS...
  • Page 41 RECORD OF MAINTENANCE SERVICE Daily · DRAIN MOISTURE FROM TANK WEEKLY EVERY 3 MONTHS · CLEAN FILTER · INSPECT VALVE ASSEMBLIES · CLEAN COMPRESSOR ·TIGHTEN ALL FASTENERS · CHECK V-BELTS ·TEST PRESSURE RELIEF VALVE...
  • Page 42 RECORD OF MAINTENANCE SERVICE Daily · DRAIN MOISTURE FROM TANK WEEKLY EVERY 3 MONTHS · CLEAN FILTER · INSPECT VALVE ASSEMBLIES · CLEAN COMPRESSOR ·TIGHTEN ALL FASTENERS · CHECK V-BELTS ·TEST PRESSURE RELIEF VALVE...

  • Page 43: Record Of Maintenance Service

    RECORD OF MAINTENANCE SERVICE Daily · DRAIN MOISTURE FROM TANK WEEKLY EVERY 3 MONTHS · CLEAN FILTER · INSPECT VALVE ASSEMBLIES · CLEAN COMPRESSOR ·TIGHTEN ALL FASTENERS · CHECK V-BELTS ·TEST PRESSURE RELIEF VALVE...
  • Page 44 *CQF3332VER01* *CQF3332VER01* For additional information, contact your local representative or visit: www.championpneumatic.com ©2016 Champion, Inc. Printed in U.S.A.

This manual is also suitable for:

Cadrsasp13

Table of Contents